Masibus LC5296-XP-DC User manual

User’s Manual
FLAMEPROOF CONTROLLER
LC5296-XP-DC
Masibus Automation & Instrumentation Pvt. Ltd.
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
[phone] [phone]
Email: [e-mail]
Web: www.masibus.com

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User’s Manual Page 2 of 31
Contents
1. INTRODUCTION....................................................................................................4
Foreword.................................................................................................................4
Notice......................................................................................................................4
Trademarks.............................................................................................................4
Checking the Contents of the Package...................................................................4
Safety Precautions..................................................................................................4
2. SPECIFICATIONS.................................................................................................5
2.1 Inputs ...............................................................................................................5
2.2 Display & Keys.................................................................................................5
2.3 Output Types....................................................................................................6
2.4 Communication Details ....................................................................................6
2.5 Power Supply...................................................................................................6
2.6 Environmental Conditions ................................................................................7
2.7 Special Feature:...............................................................................................7
3. PHYSICAL SPECIFICATIONS & MOUNTING DETAILS......................................8
3.1 External Dimensions ........................................................................................8
3.2 External Dimensions & for dual compartment enclosure...............................10
4. TERMINAL CONNECTIONS ...............................................................................11
4.1 Single compartment enclosure.......................................................................11
4.2 Dual compartment enclosure..........................................................................11
4.1 How to connect wires .....................................................................................12
5. FRONT PANEL DETAILS ...................................................................................13
5.1 Front Panel Description..................................................................................13
6. MENU LAYOUT for LC5296-XP-DC ...................................................................14
6.1 RUN Time Indication/Function........................................................................16
6.2 Set Point Setting.............................................................................................16
6.3 CONFIGURATION MODE..............................................................................16
6.4 MAP MODE....................................................................................................20
6.5 CALIBRATION MODE....................................................................................21
7. CONTROL FUNCTION........................................................................................22

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7.1 ON/OFF Control.............................................................................................22
8. CALIBRATION PROCEDURE.............................................................................23
8.1 Procedure for CAL-zero and CAL-span..........................................................23
8.2 Procedure for RET-zero and RET-span.........................................................24
9. COMMUNICATION PROTOCOL–MODBUS RTU...............................................24
9.1 INTRODUCTION............................................................................................24
9.2 Modbus Parameter Address...........................................................................25
9.3 Exceptional Response.....................................................................................26
10. Appendix...........................................................................................................28
10.1 Troubleshooting............................................................................................28
10.2 ON-OFF LOGIC ...........................................................................................29
10.3 Retransmission Output Table for OPEN / OVER / UNDER condition...........29
10.4 Control Output Table for OPEN/OVER/ UNDER Condition..........................30
10.5 Mapping Table for Relay and Retransmission Conditions............................30
10.6 Jumper Settings for Add-on Card Selection & Retransmission Output type.30
10.7 Load connection...........................................................................................31

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1. INTRODUCTION
Foreword
Thank you for purchasing FLP (Flameproof) series
LC5296-XP-DC (ON-OFF Controller)
This manual describes the basic functions and operation methods. Please read
through this user’s manual carefully before using the product.
Notice
The contents of this manual are subject to change without notice as a result of
continuous improvements to the instrument’s performance and functions.
Every effort has been made to ensure accuracy in the preparation of this manual.
Should any errors or omissions come to your attention, however, please inform
MASIBUS Sales office or sales representative. Under no circumstances may the
contents of this manual, in part or in whole, be transcribed or copied without our
permission.
Trademarks
Our product names or brand names mentioned in this manual are the trademarks or
registered trademarks of Masibus Automation and Instrumentation (P) Ltd. (herein
after referred to as MASIBUS).
Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of
Adobe Systems Incorporated. All other product names mentioned in this user's manual
are trademarks or registered trademarks of their respective companies.
Checking the Contents of the Package
Unpack the box and check the contents before using the product. If the product is
different from which you have ordered, if any parts or accessories are missing, or if
the product appears to be damaged, contact your sales representative.
The Single Loop Controller unit has a nameplate affixed to the one side of the
enclosure. Check the model and suffix codes inscribed on the nameplate to confirm
that the product received is that which was ordered.
Safety Precautions
The product and the instruction manual describe important information to prevent
possible harm to users and damage to the property and to use the product safely.
Understand the following description (signs and symbols), read the text and observe
Descriptions.
DESCRIPTION OF SIGNS

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2. SPECIFICATIONS
2.1 Inputs
Analog Input
Input 1 Type
RTD (Pt100), Current, Voltage, Serial
Input 2 Type
RTD (Pt100), Current, Voltage,Serial
Display Range
Refer Table-2.1
Accuracy
+ (0.25% of FS+ 1 degree) for RTD input.
+ (0.1% of FS+ 1 count) for Linear input.
ADC Resolution
16 bits
Display Resolution
0.1°C / 1 Count
Sampling Rate
2 Samples/Sec
Sensor Burnout current
0.25uA
RTD excitation current
0.166mA (Approx)
Allowable wiring resistance for
RTD
Maximum 15 ohms/wire (Conductor
resistance between three wires should be equal)
NMRR
> 40 dB
CMRR
> 120 dB
Temp-co
< 150ppm/°C
Input Impedance
> 1MΩ (Voltage Input)
250Ω (Current Input)
Max Voltage
20VDC
*Use external 250ohms, 0.1% for current Input
2.2 Display & Keys
Table-2.1 Input Display Range
Input-1 type
Input- 2 Type
Range
PT100 (0.1ºC)
PT100 (0.1ºC)
-199.9 to 850.0ºC
PT100 (1ºC)
PT100 (1ºC)
-200 to850ºC
*4-20mA /1-5VDC,
*0-20mA /0-5VDC
0-10VDC
Serial
*4-20mA /1-5VDC,
*0-20mA /0-5VDC
Serial
-1999 to 9999
(Field Scalable)
Model
Display
Specification
LC-5296-XP-DC
PV -1 Display
4-Digit, 7-Segment, Red, Character height
of
0.56”.
PV -2 Display /
Parameter Display
4-Digit, 7-Segment, Red, Character height
of 0.56”
Status Indication
Individual RED Led for Relay Status&
communication(Rx &Tx) Status

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2.3 Output Types
Output types are software selectable from the Key board or Modbus.
Output Type
Description
Relay Output
2 Relays for ON-OFF Controlling
Also, Output Direction [Direct (Cooling) /Reverse (Heating)] is selectable from
software.
At a time unit can support Relay or SSR Output. (Factory settable)(Specify in
Order Code)
Relay Output
Relays
2 (For LC5296-XP-DC)
Type
Single Change over
Three Terminals (C, NO, NC)
Rating
2A @ 230VAC / 30VDC
Retransmission Output
Number of output
2
Retransmission mapping
With respect to Input no.
Output Signal
4-20mA / 0-20mA /1-5VDC / 0-5VDC / 0-10V DC
Load resistance
For Current o/p
For Voltage o/p
< 500Ω
> 3KΩ
Output accuracy
±0.25% of span
Loop Power Supply
Supply Voltage
24VDC (±10%) @60mA
2.4 Communication Details
Communication
Interface
RS485 (2 Wire)
Protocol
Modbus-RTU
Baud rate
9600, 19200, 38400 bps
2.5 Power Supply
Standard
85-265VAC/100-300VDC
Optional
18-36VDC
Power consumption
<10 VA
Data backup
Non-volatile memory (can be written up to 100000 times)

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Isolation (Withstanding voltage)
Between primary terminals* and secondary terminals**:
At least 1500 V AC for 1 minute
Between primary terminals* and grounding terminal:
At least 1500 V AC for 1 minute
Between grounding terminal and secondary terminals**:
At least 1500 V AC for 1 minute
Between secondary terminals**:
At least 500 V AC for 1 minute
* Primary terminals indicate power terminals and relay output terminals.
** Secondary terminals indicate analog I/O signal and Communication O/P.
Insulation resistance: 20MΩ or more at 500 V DC between power terminals and
grounding terminal.
2.6 Environmental Conditions
TEMPCO
For Input to PV Display < 100ppm.
For Display to Retransmission < 100ppm
Humidity
30% to 95% RH (Non-Condensing)
Instrument Warm-up Time
Approx. 15 minutes
Ambient temperature
0 to 55°C
Storage Temperature
0 to 80°C
2.7 Special Feature:
1 Relay mapping with respect to input no.
2 Retransmission output mapping with respect to input no.

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3. PHYSICAL SPECIFICATIONS & MOUNTING DETAILS
3.1 External Dimensions
Unit: mm
Mounting method: Wall Mounting
Unit: mm
Weight: Approx. 3 Kg.
Type of Protections: Flameproof (Explosion Proof) EX-d
Area Classification: Hazardous Location of Zone 1 & 2
Gas Groups: IIA, IIB & IIC
IP Protection: IP 66
Apparatus Standard: IS 2148-2004 & IS-13346-2004
Material: Aluminum Alloy LM-6.
Finish: Anti corrosive epoxy light grey shade- 631 of IS:5
Hardware: High tensile zinc passivated / stainless steel (ss-304)
Mountings: Wall mountings with the help of 4 NOS bolts of size
M8
Cable entry size/no: ¾” ET – 5 NOS
Plug Details: 3 Blind Plug & 2 Cable gland ¾”ET

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FRONT VIEW OF LC5296-XP-DC
INTERNAL VIEW WITH TERMINAL CONNECTION DETAILS
SIDE VIEW FOR CABLE ENTRY

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3.2 External Dimensions & for dual compartment enclosure
Unit: mm
Mounting method: Wall Mounting
Weight: Approx. 6Kg.
Type of Protections: Flameproof (Explosion Proof) EX-d
Area Classification: Hazardous Location of Zone 1 & 2
Gas Groups: IIA, IIB
IP Protection: IP 65 As per IS / IEC 60529-2001
Apparatus Standard: IS/IEC 60079-1:2007
Material: Aluminum Alloy LM-6.
Finish: Anti corrosive epoxy light grey shade- 631 of IS:5
Hardware: High tensile zinc passivated / stainless steel (ss-304)
Mountings: Wall mountings with the help of 4 NOS bolts of size M8
Cable entry size/no: ¾” ET – 5 NOS
Plug Details: 3 Blind Plug & 2 Cable gland ¾”ET
Components: Glass window dia. 100 mm. 6mm Thickness -1 no.
FLP Dual compartment Enclosure Front View and Section view

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4. TERMINAL CONNECTIONS
4.1 Single compartment enclosure
4.2 Dual compartment enclosure
Terminal No.
Description
1 (C2)
2 (NO2)
3 (NC2)
For Relay-2 potential free Contacts (Use 230V -2A load)
ON-OFF control
LC5296-XP-DC
4 (C1)
5 (NO1)
6 (NC1)
For Relay-1 potential free Contacts (Use 230V -2A load)
ON-OFF control
LC5296-XP-DC
7 (Earth)
Earth Connection
8 (N/-)
9 (L/+)
Power Supply Input
10
For RTD Input Only (INPUT-2)
(Three wire Compensation).
11 (TC+/ V+)
12 (TC- / V-)
For Thermocouple, RTD & Linear Input (INPUT-2)
13 (TPS+)
24VDC Loop power supply
14
For RTD Input Only (INPUT-1)
(Three wire Compensation).
15 (TC+/ V+)
16 (TC- / V-)
For Thermocouple, RTD & Linear Input (INPUT-1)
17 (Linear Output+/RTR1+)
18 (Linear Output-/RTR1-)
For Retransmission-1 output
Linear type Control Output
19 (D+/ RTR2+)
20 (D- / RTR2-)
For Retransmission-2 output
Modbus-RTU Communication Output

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4.1 How to connect wires
Before carrying out wiring, turn off the power to the controller and check that the cables
to be connected are not alive because there is a possibility of electric shock.
NOTE:
All wiring must confirm to appropriate standards of good practice and local
codes and regulations. Wiring must be suitable for Voltage, Current and
temperature rating of the system.
Terminal Details: <= 2.5mm2conductor
Provide power from a single-phase instrument power supply. If there is a lot of
noise in the power line, insert an insulating transformer into the primary side of
the line and use a line filter on the secondary side. Do not place the primary
and secondary power cables close to each other.
For thermocouple input, use shielded compensating lead wires for wiring. For
RTD input, use shielded wires that have low conductor resistance and cause
no significant differences in resistance between the three wires. Do not connect
Terminal –12 when thermocouple or Linear input is selected.
Use repeater after each set of 32 instruments connected in RS-485
Communication.
Unused terminals should not be used as jumper points as they may be
internally connected, which may cause damage to the unit.
Unused control terminals should not be used as jumper points as they might
be internally connected, which may cause damage to the unit.
Use >250V-1Amp Cable for Power Supply.
Supply voltage must be below maximum voltage rating specified on the label
If cable has two parallel wires inside then isolation between them must be 2.5
KV.
Fig 4.2: RS485 Connection Details

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5. FRONT PANEL DETAILS
5.1 Front Panel Description
Name of Part
Symbol
Function
Increment Key
Enter into Edit Mode.
Increment the Value of any Parameter in edit mode.
Decrement Key
Enter into Edit Mode.
Decrement the Value of any Parameter in edit mode.
SET Key
(Menu / Enter
Key)
Shows Different Set Point, if this pressed in RUN mode.
It is used to enter in the sub menu (TUNE, CONF, CAL)
In Sub Menu it can be used to get to the next Parameter.
It is also used to save the parameters to nonvolatile memory,
when user setting a proper data by Increment and decrement
key for parameter configuration.
Escape Key
Get to the Previous Menu level.
PV 1
(Process
Value) Display
PV1
4 digital 0.56 inch RED Display
Display process value for Input 1
Display parameter name when user set parameter.
Display error message when an error occurs.
PV 2
(Process
Value)
Display
PV2
4 digital 0.56 inch RED Display
Display process value for Input 2
Display parameter value of parameter in process value field
when user set parameter.
Relay-1
Indication
RL1
ON when Relay-1 is energized & OFF otherwise.
Relay-2
Indication
RL2
ON when Relay-2 is energized & OFF otherwise.
TX Indication
Tx
ON when device is transmitting some Data (RS-485).
RX Indication
Rx
ON when device is receiving some Data (RS-485).

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6. MENU LAYOUT for LC5296-XP-DC

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MENU LAYOUT for LC5296-XP-DC

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6.1 RUN Time Indication/Function
Following parameters can view or change during run time.
In upper display, it shows Process value for input-1.
In lower display, it shows Process value for input-2.
6.2 Set Point Setting
Pressing SET key PV Display shows C1.sp (C1.SP) message. SV display shows
Control Set Point-1 Value. Use Inc and Dec key to modify value. OR press MENU
key again to set value for Control Set Point-2 Value.
6.3 CONFIGURATION MODE
Set Point Setting:
Parameter
(PV display)
Setting name and
description
Default
value
Shows only
if
Symbol
Name
C1.SP
(C1.sp)
Control Set Point 1
Range Depending on PV
sensor type selected
100
-
C2.SP
(C2.sp)
Control Set Point 2
Range Depending on PV
sensor type selected
100
-
CONFIGURATION PARAMETERS
Parameter
(PV display)
Setting Name & Description
Default
Value
Show if Only
Symbol
Name
IN 1
(1n 1)
Input-1 Type
Set PV Input -1 Type
rtd.1 / rtd / 0-5v / 1-5v / 0-10V /
SERL
Value
Input Type
Range
7
RTD.1
-199.9 to 850.0 °C
8
RTD
-200 to 850 °C
9
0-5 V /
0-20 mA*
-1999 to 1999
10
1-5 V / 4-
20 mA*
11
0-10 V
12
Serial
*Use external 250ohms,0.1% for
current input
RTD.1
Zro.1
(zro.1)
Zero-1
Automatically change to the Input Lower
Range with changing of Input Type
(Refer Above Table)
Can be set to any value within the Input
Range & less the SPAN Value.
-199.9
(If RTD.1)

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SPN.1
(spn.1)
Span-1
Automatically change to the Input Higher
Range with changing of Input Type
(Refer Above Table)
Can be set to any value within the Input
Range & greater the ZERO Value.
850.0
(If RTD.1)
IN 2
(1n 2)
Input-2 Type
Set PV Input -2 Type
rtd.1 / rtd / 0-5V /1-5V / SERL
Value
Input Type
Range
7
RTD.1
-199.9 to 850.0 °C
8
RTD
-200 to 850 °C
9
0-5 V /
0-20 mA*
-1999 to 1999
10
1-5 V / 4-
20 mA*
11
Serial
*Use external 250ohms,0.1% for
current input
RTD.1
Zro.2
(ZRo.2)
Zero-2
Automatically change to the Input Lower
Range with changing of Input Type
(Refer Above Table)
Can be set to any value within the Input
Range & less the SPAN Value.
-199.9
(If RTD.1)
SPN.2
(spn.2)
Span-2
Automatically change to the Input Higher
Range with changing of Input Type
(Refer Above Table)
Can be set to any value within the Input
Range & greater the ZERO Value.
850.0
(If RTD.1)
FLTR
(fltr)
Filter
Filter for PV Input
no / yes
0 : NO
1 : YES
YES
T.SP1
(t.sp1)
Type of Set
Point
(Control
Set Point-1)
(Relay-1)
Set Type of Set Point 1
l-on / H-on
0 : L-ON (Lower ON)
1 : H-ON (Higher ON)
Refer ON-OFF Control on Page:22
L-ON
T.SP2
(t.sp2)
Type of Set
Point
(Control
Set Point-2)
(Relay-2)
Set Type of Set Point 2
l-on / H-on
0 : L-ON (Lower ON)
1 : H-ON (Higher ON)
Refer ON-OFF Control on Page:22
L-ON

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OPES
(opes)
OPEN Sensor
Status
Set Control O/P & Retransmission state
when Input OPEN condition.
down / up
0 : DOWN
1 : UP
UP
R.DL.1
(r.dl.1)
Relay Delay
(For Relay-1)
Relay Delay is amount of time (in sec), that
Relay 1 will wait before getting ON after the
ON condition occurs.
1 to 99 sec
1
HY-1
(Hy-1)
Hysteresis –1
(For Relay-1)
Hysteresis Value (in °C) for Relay-1
1 to 100
RTD Input
0.1 to 100.0
RTD.1 Input
1 to 100
Linear Input with DP=0
0.1 to 100.0
Linear Input with DP=1
0.01 to 10.00
Linear Input with DP=2
0.001 to 1.000
Linear Input with DP=3
0.1
R.DL.2
(r.dl.2)
Relay Delay
(For Relay-2)
Relay Delay is amount of time (in sec), that
Relay 2 will wait before getting ON after the
ON condition occurs.
1 to 99 sec
1
HY-2
(Hy-2)
Hysteresis –2
(For Relay-2)
Hysteresis Value (in °C) for Relay-2
1 to 100
RTD Input
0.1 to 100.0
RTD.1 Input
1 to 100
Linear Input with DP=0
0.1 to 100.0
Linear Input with DP=1
0.01 to 10.00
Linear Input with DP=2
0.001 to 1.000
Linear Input with DP=3
0.1
DP 1
(dp 1)
Decimal Point-
Input- 1
Set position of Decimal Point on Display for
PV1.
0 / 0.0 / 0.00 / 0.000
0 : 0
1 : 0.0
2 : 0.00
3 : 0.000
0
Input Type is
Linear and
Serial
DP 2
(dp 2)
Decimal Point-
Input- 2
Set position of Decimal Point on Display for
PV2.
0 / 0.0 / 0.00 / 0.000
0 : 0
1 : 0.0
2 : 0.00
3 : 0.000
0
Input Type is
Linear and
Serial
DI.SP
(di.sp)
Display Set
Point
Set which Set Point to shown in SV display
in RUN mode while device is in Auto Mode
0

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C1.sp / C2.sp
0 : C1.SP (Control Set Point 1)
1 : C2.SP (Control Set Point 2)
BRHT
(brHt)
Brightness
Adjust Brightness of the 7-segment Display.
10 to 100
100
SR.NO
(sr.no)
Serial No.
Unit ID for Modbus-RS485 Communication
1 to 247
1
Device
supports
RS485
Communicati
on.
BAUD
(baud)
Baud Rate
Set Modbus RS485 Communication Baud
Rate
9600 / 19.2k / 38.4k
0 : 9600 (9600 bps)
1 : 19.2K (19200 bps)
2 : 38.4K (38400 bps)
9600
Device
supports
RS485
Communicati
on.
RTR.1
(rtr.1)
Retransmissio
n 1 Type
Retransmission-1 Output Type
This output is according to PV input.
Zero & Span acts as Min & Max value of
retransmission o/p scale respectively.
0-5v / 1-5v / 0-10v / 4-20 / 0-20
0 : 0-5V
1 : 1-5V
2 : 0-10V
3 : 4-20mA
4 : 0-20mA
Voltage or Current is Jumper Selectable
from the Hardware.
4-20
Device
Supports
Retransmissi
on Output.
RT.D.1
(rt.D.1)
Retransmissio
n-1 Direction
Set Direction for the
Retransmission Output-1
rev / dir
0 : REV (REVERSE)
1 : DIR (DIRECT)
EX. If i/p is RTD.1, ZERO=0, SPAN=600,
RTR.1=4-20mA &
RT.D.1=DIR
when PV = 0, RTR o/p = 4mA
PV = 300, RTR o/p = 12mA
PV = 600, RTR o/p = 20mA
RT.D.1=REV
when PV = 0, RTR o/p = 20mA
PV = 300, RTR o/p = 12mA
PV = 600, RTR o/p = 4mA
DIR
Device
Supports
Retransmissi
on Output.

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*After Time out period,
PV Display: “----” message
Modbus Holding register 40046, 40047: Last value of Serial input
6.4 MAP MODE
Refer Retransmission o/p table on Page 29 for
more info.
RTR.2
(rtr.2)
Retransmissio
n 2 Type
Retransmission-2 Output Type
This output is according to PV input.
Zero & Span acts as Min & Max value of
retransmission o/p scale respectively.
0-5v / 1-5v / 0-10v / 4-20 / 0-20
0 : 0-5V
1 : 1-5V
2 : 0-10V
3 : 4-20mA
4 : 0-20mA
Voltage or Current is Jumper Selectable
from the Hardware.
4-20
Device
Supports
Dual
Retransmissi
on Output.
RT.D.2
(rt.d.2)
Retransmissio
n-2 Direction
Set Direction for the
Retransmission Output-2
rev / dir
0 : REV (REVERSE)
1 : DIR (DIRECT)
DIR
Device
Supports
Dual
Retransmissi
on Output.
*TOUT
(TOUT)
Time Out
Time Out is time (in sec), For Display PV
1-32 sec
1
Only if SERL
input
VERS
(verS)
Version
Shows the Version of the Current Firmware
-
PASS
(pass)
Password
Set Device Password
0 to 9999
1
MAP PARAMETERS
Parameter
(PV display)
Setting Name & Description
Default
Value
Show if Only
Symbol
Name
RL-1
(rL-1)
Map Relay-1
For mapping relay-1
0:IN 1
1: IN 2
IN 1
RL-2
(rL-2)
Map Relay-2
For mapping relay-2
0:IN 1
1: IN 2
IN 1