THOMSON TSC 80 - V2.2 User manual

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TSC 80
TRANSFER SWITCH CONTROLLER
INSTALLATION, OPERATING &
SERVICE MANUAL
Software Version 2.2
PM063 Rev 7 09/02/27

TSC 80 TRANSFER SWITCH CONTROLLER
PM063 Rev 7 09/02/27 Thomson Technology
TABLE OF CONTENTS
1. INTRODUCTION 1
1.1. PRODUCT REVISION HISTORY 1
1.2. GENERAL INFORMATION 2
1.3. SERVICE DISPLAY MODULE (SDM) 3
1.4. NOTES TO TRANSFER SWITCH INSTALLER 3
1.4.1. SYSTEM VOLTAGE 3
1.4.2. SYSTEM PHASING-HIGH LEG DELTA SYSTEMS 3
1.4.3. REMOTE START CONTACT FIELD WIRING 4
1.4.4. DIELECTRIC TESTING 5
2. DESCRIPTION 6
2.1. LEXAN FACEPLATES 6
2.2. PRINTED CIRCUIT BOARD 8
2.2.1. TERMINAL BLOCKS 8
2.2.2. DIAGNOSTIC LED’S 9
2.2.3. ADJUSTMENT POTENTIOMETERS 10
2.2.4. CONFIGURATION JUMPERS 10
2.3. TSC 80 CONTROLLER FEATURES 10
2.4. APPLICATION INFORMATION 11
2.4.1. AC VOLTAGE SENSING INPUT 11
2.4.2. AC CONTROL POWER INPUT 13
2.4.3. OUTPUTS 13
3. OPERATING INSTRUCTIONS 14
3.1. AUTOMATIC SEQUENCE OF OPERATION 14
3.1.1. NORMAL OPERATION 14
3.1.2. ABNORMAL OPERATION 15
3.2. TEST MODES 17
3.2.1. UTILITY POWER FAIL SIMULATION (LOAD TEST) 17
3.2.2. AUTOMATIC PLANT EXERCISE TEST 18
3.2.3. FOUR FUNCTION REMOTE TEST (FTS4 OPTION) 19
3.2.4. REMOTE TEST 20
3.3. TRANSFER FAIL FAULT RESET 20
3.4. LAMP TEST 20
3.5. TIMER BYPASS 21

TSC 80 TRANSFER SWITCH CONTROLLER
PM063 Rev 7 09/02/27 Thomson Technology
4. TSC 80 CONFIGURATION INSTRUCTIONS 22
4.1. CONFIGURATION JUMPERS 22
4.1.1. SYSTEM VOLTAGE 22
4.1.2. SYSTEM FREQUENCY 25
4.1.3. SYSTEM PHASES 25
4.1.4. GEN EXERCISE LOAD TEST MODE (NO XFER) 26
4.1.5. SECURE 26
4.2. TSC 80 ADJUSTMENT POTENTIOMETERS 27
4.2.1. UTILITY UNDER VOLTAGE SETPOINT 28
4.2.2. GENERATOR UNDERVOLTAGE SETPOINT 29
4.2.3. GENERATOR UNDER FREQUENCY SETPOINT 29
4.2.4. ENGINE START DELAY 30
4.2.5. ENGINE WARMUP DELAY 31
4.2.6. ENGINE COOLDOWN DELAY 31
4.2.7. UTILITY RETURN DELAY 31
4.2.8. NEUTRAL DELAY 31
5. TSC 80 TYPICAL CONNECTION DIAGRAM 32
6. TSC 80 SPECIFICATIONS 33
7. TROUBLESHOOTING 34
8. TSC 80 REPLACEMENT PARTS 36
9. PRODUCT RETURN POLICY 36
10. NOTES 37

TSC 80 TRANSFER SWITCH CONTROLLER
PM063 Rev 7 09/02/27 Thomson Technology
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1. INTRODUCTION
1.1. PRODUCT REVISION HISTORY
The following information provides an historical summary of changes made to this product
since the original release.
Software Version
1.0 04/11/19 Original version
1.1 05/05/10 Software updated to incorporate the following:
 Revise potentiometer control directions to match revised
printed circuit board silkscreen text.
 Change operation associated to “secure” configuration
jumper. Enable remote load test to be activated if secure
jumper is ON.
1.2 05/10/31 Beta Test Software-Not released for production
1.3 05/11/05 Software updated to change some internal default timer settings
2.0 08/08/14 Software updated to incorporate TSC 80e Option
2.1 09/01/01 Software updated to incorporate Configurable PT Ratio for TSC
80e Option
2.2 09/02/27 Software revised to correct 7-Day Genset Exercise Operation in
TSC 80 Controllers utilizing version 2.0 and 2.1software.
Operating & Service Manual Version
C
o
n
t
a
c
t
Thomson Technology, to obtain applicable instruction manuals. Soft copy of most current
version is available at www.thomsontechnology.com.
Rev 0 04/11/19 Original release
Rev 1 05/05/10 The following changes have been incorporated:
 Add changes for revised TSC 80 Software version 1.1.
 Add new Environmental Section
 Miscellaneous changes
Rev 2 05/12/15 Add changes for revised TSC 80 Software version 1.3.
Rev 3 08/08/01 Add changes for TC80e Option
Rev 4 08/08/18 Revised Default Settings for TSC 80E
Rev 5 09/01/01 Manual changed to dedicated TSC 80 manual (removed TSC 80E
references)

TSC 80 TRANSFER SWITCH CONTROLLER
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1.2. GENERAL INFORMATION
The following information is provided for general information only pertaining to TSC 80
transfer switch controllers. For information on the TSC 80e controller refer to product manual
PM091.
NOTE:
Installations should be done in accordance
with all applicable electrical regulation
codes as required.
The following information is provided for general information only pertaining to TSC 80
transfer switch controllers installed in a Thomson Technology Automatic Transfer
Switch as applied in a typical site installation. For specific site installation information,
consult Thomson Technology as required.
CAUTION
contents subject to damage by
STATIC ELECTRICITY
This equipment contains static-sensitive parts. Please observe the following anti-static
precautions at all times when handling this equipment. Failure to observe these
precautions may cause equipment failure and/or damage.
• Discharge body static charge before handling the equipment (contact a grounded
surface and maintain contact while handling the equipment, a grounded wrist strap
can/should also be utilized).
• Do not touch any components on the printed circuit board with your hands or any
other conductive equipment.
• Do not place the equipment on or near materials such as Styrofoam, plastic and
vinyl. Place the equipment on grounded surfaces and only use an anti-static bag
for transporting the equipment.

TSC 80 TRANSFER SWITCH CONTROLLER
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1.3. SERVICE DISPLAY MODULE (SDM)
An optional hand held, plug-in Service Display Module (SDM) is available for the TSC 80
Transfer Controller. The SDM module provides an LCD screen to display additional detailed
information on the operation and settings of the TSC 80 controller for simplified
servicing/trouble shooting procedures. For detailed information, refer to the separate SDM
module instruction manual (PM065).
1.4. NOTES TO TRANSFER SWITCH INSTALLER
1.4.1. SYSTEM VOLTAGE
If the transfer switch has programmable/multi-tap system voltage capability (refer to
electrical schematic), confirm the transfer switch has been configured for the correct
system voltage. If the transfer switch requires reconfiguring, the TSC 80 controller will
require reconfiguration as well.
WARNING
Failure to confirm and match transfer
switch voltage with the system voltage
could cause serious equipment damage.
1.4.2. SYSTEM PHASING-HIGH LEG DELTA SYSTEMS
When the transfer switch is connected to 3 phase 4 wire delta systems, the “High” leg
(Phase B, colored Orange), must be connected to Phase B of the Utility and/or
Generator supply. This will ensure the ATS control power which is internally
connected between phase A and neutral is maintained at 120VAC. Refer to figure
below for further details.
WARNING
Failure to match correct system phasing
will result in serious damage to the
TSC 80 controller.

TSC 80 TRANSFER SWITCH CONTROLLER
PM063 Rev 7 09/02/27 Thomson Technology
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208V
B
(O range)
(High Leg)
C
(Yellow)
A
(R ed)
N
(W hite)
PH A
(UA)
Automatic Transfer
Switch (Utility Supply)
PH B
(UB)
PH C
(UC)
Neural
(N)
120V 120V
240V 240V
CAUTION!!!
All installation and/or service work performed must be done by qualified
personnel only. Failure to do so may cause personal injury or death.
1.4.3. REMOTE START CONTACT FIELD WIRING
As a minimum, the remote engine start control field wiring shall conform to the local
regulatory authority on electrical installations. Field wiring of a remote start contact
from a transfer switch to a control panel should conform to the following guidelines to
avoid possible controller malfunction and/or damage.

TSC 80 TRANSFER SWITCH CONTROLLER
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1.4.3.1.Minimum #14 AWG (2.5mm2) wire size shall be used for distances up to
100ft (30m)1). For distances exceeding 100 ft. (30m) consult Thomson
Technology.
1.4.3.2.Remote start contact wires should be run in a separate conduit.
1.4.3.3.Avoid wiring near AC power cables to prevent pick-up of induced
voltages.
1.4.3.4.An interposing relay may be required if field-wiring distance is
excessively long (i.e. greater than 100 feet (30m)) and/or if a remote
contact has a resistance of greater than 5.0 ohms.
1.4.3.5.The remote start contact must be voltage free (i.e. dry contact). The
use of a “powered” contact will damage the transfer controller.
1.4.4. DIELECTRIC TESTING
Do not perform any high voltage dielectric testing on the transfer switch with the TSC
80controller connected into the circuit as serious damage will occur to the controller.
All AC control fuses and control circuit isolation plugs connected to the TSC 80 must
be removed if high voltage dielectric testing is performed on the transfer switch.

TSC 80 TRANSFER SWITCH CONTROLLER
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2. DESCRIPTION
The TSC 80 controller utilizes microprocessor-based design technology, which provides high
accuracy for all voltage sensing and timing functions. The TSC 80 is factory configured to control all
the operational functions and display features of the automatic transfer switch.
The TSC 80 controller consists of two parts; a Lexan faceplate, which is mounted externally on the
transfer switch door, and a printed circuit board (PCB), which is mounted inside the transfer switch on
the enclosure door.
2.1. LEXAN FACEPLATES
The TSC 80 Controller Lexan faceplate is shown as in FIGURE 1. The Lexan pushbuttons and
LED lights are connected to the main PCB via plug-in ribbon cable. The main features of the
Lexan faceplate are described as follows with reference to FIGURE 1.
Utility Supply Available LED light
Load on Utility supply LED light
Load on Generator supply LED light
Generator Supply Available LED light
ATS Load Bus Energized LED light
Utility Power Fail Test Mode Pushbutton & LED light
 Auto Generator Exercise Mode Pushbutton & LED light