Massimo MCS-50 User manual

INSTALLATION MANUAL

MCS-50
INSTALLATION MANUAL
CONTENTS
Topic Page
Important Safety Instructions 1
Contents Overview 4
Installation Specifications 6
Installation 7
Use & LED Indicator 16
Fault & Troubleshooting 18
Dimensions 20
Technical Parameters 21
Disposal 22
This instruction manual shall not be reproduced without authorization

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1 .Important Safety Instructions
Save These Instructions
1.1 Safety Information
Before installing, operating or repairing the equipment, please read this
safety information carefully, and please check and become familiar with
the equipment.
● Electrical hazard!
The charging station must be installed, commissioned and
repaired by a properly trained, qualified and authorized electrician
who has full responsibility for compliance with current standards
and installation regulations.
● Please note that vehicle or national regulations may require
additional overvoltage protection. For details, please check your
local connection and installation standards for reference.
● Before testing the equipment, please check that all the screws
and terminals are firmly connected. The terminal cover shall not
be opened without supervision. Before leaving the charging
station, fix the terminal cover.
● Do not make any unauthorized modification or adjustment to
the charging station.
● Repair or replacement of charging station is only to be
completed by the manufacturer or trained person.
● Do not remove any identifiers, such as safety signs, warning
instructions, nameplates, labels, or cable marks.
● Charging Station not equipped with power switch. The residual
current action circuit breaker and the building insulation circuit
breaker should be used as a power isolation device.
● Remove the charging cable from the connector through the
plug handle, do not pull the cable.
● Be sure that the charging cable is not mechanically damaged
(kinked, stuck, or crushed). Keep away from heat sources, dirt, or
water in the contact area.
● Do not use this product if the power cord or EV cable is worn,
intermediately insulated or any other signs of damage.
● Do not use this product if the housing or EV connector is

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broken, cracked, opened, or shows any other signs of damage.
● Do not leave when using the device if children are nearby.
● Do not stick objects into the EV connector.
● Do not use high pressure water (hose, pressure washer, etc.) to
clean the charging station! Be sure that the charging station is not
damaged by improper handling (housing cover, internal parts,
etc.).
● For charging station installed outdoors, do not open the wiring
cover in rain or snow.
●The installation area must be flat and shall not distort the
housing
(enclosure), and the screw torque shall be used at the required
value.
Touching the electronic components may cause damage. Before touching
the module, discharge by touching a metal ground object. Failure to
operate with safety instructions may cause personal injuries and
equipment damage. The equipment manufacturer is not liable for any
claims arising therefrom.
1.2 Device Use
The charging station is used to charge electric vehicles or plug-in hybrids
for both indoor and outdoor use. Do not use the charging station to
connect to any other equipment, such as power tools. The charging
station shall be mounted on the walls or cylinders. Installation of the
charging station must comply to relevant local specifications and
requirements.
The use of the equipment for set purposes shall meet the environmental
conditions set at the time of development.
The development, production, testing, and documentation of the
charging station shall be based on the relevant safety standards. If being
operated in accordance with instruction and specified purpose, this
product will not cause any danger to personal health and property under
normal circumstances.
The equipment must be grounded. If a problem occurs, grounding helps

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to reduce the risk of electric shock. The equipment is connected to the
grounded metal permanent wire wiring system, or the equipment ground
conductor must run with the circuit conductor and be connected to the
equipment ground terminal or lead on the product.
Please carefully follow the instructions outlined in this manual.
Otherwise, a potential hazard may occur or the safety equipment may
become inoperable. In addition to the safety information described in this
manual, please review specific equipment specified in the Safety and
Accident Prevention Code.
1.3 About this manual
This manual is designed for trained personnel. Such personnel
specifically refer to those who have been trained by relevant standards,
acquired relevant skills, experience and knowledge, also can conduct
assigned operations and identify potential dangers.
Please read the operation manual for operation information and
instructions for the device.

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1.4 Packaging and accessories

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2 .Contents Overview

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3. Installation Specifications
3.1 General Criteria for Installation
The charging station can be used either indoors or outdoors. Therefore, it
is necessary to ensure that the installation site meets the required
conditions and certain protective measures are taken.
● Refer to local electrical installation regulations, fire prevention
regulations, accident prevention regulations, and on-site rescue routes.
● Do not install charging station at:
-Escape or rescue route.
-Areas with potential explosion hazards (EX environment).
-Environment that causes charging station to contact ammonia. (e.g.
restrooms)
-Environment where the charging station may be damaged by falling
objects (such as hanging ladders or tools).
-Location in which the charging cable may be a trip hazard for
pedestrians.
-Location that may cause the charging station to be subject to high
pressure water (e. g., manual car wash system, high pressure washer, or
garden hose nearby).
-Installation surface cannot withstand mechanical stress.
●Wherever possible, Install charging station in areas protected from
direct rainfall to avoid damage from weather, ice and hail.
●Wherever possible, Install in areas protected from direct sunlight to
avoid reduced charging current or interruption of charging process due
to high temperature.
● Follow the approved environmental conditions, as described in the
"Technical parameter" section.
● Ensure compliance with national and international installation
standards and specifications.

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3.2 Electrical Connection Instruction
The default current for the charging station is 50A.
Ensure that the maximum current is set using the APP to accommodate
the installed circuit breaker. Please see details in the Current Setting Up
section.
Select the power supply cable
Only use 90℃Copper Core Cable 6AWG / 50A, 8AWG / 32A, 11AWG
/ 16A. It must be permanently connected to the existing building
facilities.
Wiring terminal is rated to 105℃and accepts a maximum of 16 mm2(6
AWG) wire.
Power isolation device
The charging station does not have a power switch. The current action
circuit breakers and / or power supply cable circuit breakers can be used
as power isolation devices(not recommend using a GFCI breaker，CCID
protection is included in the device). When selecting the circuit breaker,
the temperature climb of the control room should also be considered,
combined with the required charging rating and the capacity of the power
supply cable.
4. Installation
4.1. Installation Requirements
● Comply with the local installation specifications.
● Product must be connected to a grounded fixed metal wire wiring
system; or the equipment ground conductor must operate with the circuit
conductor and connect to the equipment ground terminal or product
conductor.
● Environmental adaptation: If the temperature difference between
transportation and installation site exceeds 15℃, the charging station
must keep unopened for at least two hours.
Immediate opening may cause condensation within the charging station
and my cause damage when opening the device. In some cases, damage
caused by condensation may not appear immediately after installation

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but will be exposed after some time. Ideally, the charging station should
be stored on the installation site for several hours before starting the
installation. Even if this condition cannot be met, the charging station
should not be placed outside or inside the car at low temperature (<5℃).
● Ensure there is WIFI signal available. The APP requires a wireless
connection to use.
List of tools
●Electric Drill (Brick wall only)
●Phillips / Cross #2 screwdriver
●Flat Tip #0 screwdriver
● Marking pen or pencil
4.2 Recommended Installation Location
Before installing, check the site for mounting location and
electrical capacity. Ensure a strong WIFI signal is available.

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4.3 Distance requirements
4.4 Install Charging Station
4.4.1 Remove Cover Screw

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4.4.2 Remove Cover
4.4.3 Remove Wiring Cover

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4.4.4 Unscrew Wall Back Plate Screw and remove Plate
4.4.5 Mark Installation Location using Wall Back Plate

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4.4.6 Install 4 wall anchors in marked locations, and secure the wall
backplane to the wall
4.4.7 Place and secure the charging pile body to the wall back plate
(screw torque 1Nm)

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4.4.8 This step is not required without replacing the cable.
Connect the charging cable, connect to the main power cable (pay
attention to the wiring sequence and its corresponding position), and then
tighten the sealing joint.
4.4.8.1 Wiring diagram
.4.8.2 Operation diagram
If using supplied 4 wire 240v (Nema 14-50) wall outlet,
white-colored wire should be capped off / not used
X

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4.4.9 Install Wiring cover
4.4.10 Install cover

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4.4.11 Tighten the cover screws (torque 0.8Nm)
4.5 Converting NEMA 10-30P to NEMA 10-50P
The default configuration is NEMA 10-30P,which can be
converted to NEMA 10-50P by replacing the Blade.

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5. Use
5.1. Power On
When the device is powered on, the system enters self-test, and the
status indicator will display yellow. The status indicator then turns blue,
indicating that the device is ready to charge.
5.2 Begin Charging
There are two charging modes: plug and play charge and APP
launched mode. In the plug and play charge mode (default setting),
connect the vehicle and the charging connector to begin the charging
process. The screen displays "charging", and the LED status indicator is
blue.
5.3 End Charging
The vehicle completes charging, and the LED status indicator
remains green. When the connection is unplugged, LED status indicator
will remain blue.
6 . LED Status Indicator Lamp Information
LED Lamp
State
Black
The pile is not connected to the power supply
Yellow Light 1s Flash
Power system initialization
Blue Light On
The vehicle is not connected
Yellow Light On
Vehicle already connected, waiting to be charged
Blue Light Flashes
Vehicle Charging
Green Light On
Charge Complete
Yellow Light Flashes
Automatic capacity reduction or charging at
high-temperature
Red
Fault

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Display Screen Information
The LCD screen shows the relevant electrical parameters and
charging time. The status / fault bar indicates the working process and
fault type (if present).
The LCD screen will enter Screensaver mode automatically. Wake
the Status Screen by tapping the information button.

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7 .Fault
7.1 Troubleshooting
Fault Situation
Fault Type
Status indicator light is
not on (white)
1. Power supply is disconnected--Ensure circuit
breaker in the power distribution cabinet is in ON
state.
2. Equipment failure--Contact customer support.
Charging cannot start
(yellow or green light)
1. The charging plug is not correctly inserted into
vehicle. Remove and Re-Connect.
2. Vehicle has been set to reserve charging-check
vehicle.
3. Vehicle does not need to charge or vehicle
fault- -Check vehicle.
Charging time
Extended
1. Vehicle's Reserve charging function activated.
2. Due to the high temperature of the charging station,
the capacity is reduced. Check Current value
displayed on the screen.
3. The maximum current setting limits the charging
current. Check Current value displayed on the screen.
Red LED Indicator
If the charging station fails, refer to the failure
information provided on the display screen.
Disconnect the charging plug, shut off the power
supply (disconnect circuit breaker in power
distribution cabinet), and then turn on power supply
(close the circuit breaker). If the problem still exists,
contact customer support..