MASSO G2 Operator's manual

MASSO MASSO Documentation
MASSO
Documentation
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MASSO MASSO Documentation
How to use this documentation
Using QR codes for viewing interactive content and watching instructional videos.
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Table Of Content
1. MASSO Documentation .................................................................................................. 9
2. Warnings and Cautions ................................................................................................ 11
3. myWorkshop ................................................................................................................. 12
4. MASSO - FAQ's ............................................................................................................. 16
4.1. About MASSO ............................................................................................................ 17
4.2. MASSO Touch - Frequently asked questions
................................................................. 19
4.3. Purchasing MASSO .................................................................................................... 21
4.4. Machine conversion and Builds .................................................................................... 22
4.5. Motors and Drives ....................................................................................................... 24
4.6. Plasma ....................................................................................................................... 26
4.7. Encoders .................................................................................................................... 28
4.8. Spindles ..................................................................................................................... 29
4.9. Tool Changers ............................................................................................................ 30
4.10. Support .................................................................................................................... 31
5. Installing MASSO .......................................................................................................... 33
5.1. MASSO Touch ............................................................................................................ 34
5.2. Powering MASSO-G3 .................................................................................................. 40
5.3. Powering MASSO-G2 .................................................................................................. 42
5.4. Connecting a Screen ................................................................................................... 43
5.5. Connecting Keyboard & Mouse .................................................................................... 44
5.6. Loading Software to MASSO-G3 .................................................................................. 46
5.7. Loading Software to MASSO-G2 .................................................................................. 47
5.8. Admin and User Passwords ......................................................................................... 49
5.9. Wiring and Calibration ................................................................................................. 52
5.10. Current Software Versions ......................................................................................... 53
6. Machining with MASSO ................................................................................................ 54
6.1. Loading Software to MASSO-G3 .................................................................................. 55
6.2. Loading Software to MASSO-G2 .................................................................................. 56
6.3. Admin and User Passwords ......................................................................................... 58
6.4. Graphical Interface ...................................................................................................... 59
6.4.1. Graphical Interface Version 3 ..................................................................................... 60
6.4.2. Graphical Interface Version 4 ..................................................................................... 67
6.4.3. Controller Alarms ..................................................................................................... 85
6.5. Touch Screen Interface
................................................................................................ 87
6.6. Keyboard and Key Shortcuts ........................................................................................ 89
6.6.1. Setting Time ........................................................................................................... 91
6.6.2. Homing the machine ................................................................................................ 92
6.6.3. Rapid/Jog .............................................................................................................. 93
6.6.4. Feed rate Override .................................................................................................. 94
6.6.5. Speed Override ....................................................................................................... 95
6.6.6. MDI command ........................................................................................................ 96
6.6.7. Creating New G-Code Files ....................................................................................... 97
6.6.8. Editing G-Code ....................................................................................................... 98
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6.6.9. Resetting Job Counter .............................................................................................. 99
6.7. Loading & Running G-Code ....................................................................................... 100
6.8. Resuming Program or Jump to Line ............................................................................ 101
6.9. Wi-Fi Connectivity ..................................................................................................... 103
6.9.1. MASSO Link Software ............................................................................................ 110
6.9.2. MASSO Link - macOS Instructions ............................................................................ 111
6.9.3. MASSO Link - Windows Instructions .......................................................................... 116
6.9.4. MASSO Link - Linux Instructions ............................................................................... 117
6.10. Calibrating Tools ..................................................................................................... 118
6.10.1. Lathe Tool Calibration Steps .................................................................................. 119
6.10.2. Mill Tool Calibration Steps ..................................................................................... 127
6.11. Work Offsets ........................................................................................................... 130
6.12. Conversational Programming ................................................................................... 131
6.12.1. Lathe Conversational Wizards ................................................................................ 132
6.12.2. Mill Conversational Wizards ................................................................................... 138
6.13. Auto Loading G-code ............................................................................................... 143
6.14. Probing
................................................................................................................... 145
7. Quick Start Guides ...................................................................................................... 148
7.1. Safe work practices when wiring MASSO .................................................................... 149
7.2. Setup MASSO Mill
..................................................................................................... 153
7.3. Setup MASSO Plasma .............................................................................................. 164
7.4. Setup MASSO Lathe ................................................................................................. 172
7.5. Setup Rotary Axis ..................................................................................................... 181
7.6. Homing Sensor Identify & Connect ............................................................................. 185
8. Supported G-codes ..................................................................................................... 193
8.1. G00 - Rapid Motion ................................................................................................... 194
8.2. G01 - Linear Interpolation Motion
................................................................................ 195
8.3. G02 – Circular Interpolation (Clockwise)
...................................................................... 196
8.4. G03 – Circular Interpolation (Counter Clockwise) ......................................................... 198
8.5. G04 – Dwell .............................................................................................................. 201
8.6. G10 – Set Work Offset Values
.................................................................................... 202
8.7. G17 – XY Plane Selection
.......................................................................................... 203
8.8. G18 – ZX Plane Selection .......................................................................................... 204
8.9. G19 – YZ Plane Selection .......................................................................................... 205
8.10. G20 – Set Machine Units To Inches .......................................................................... 206
8.11. G21 – Set Machine Units To Millimetres .................................................................... 207
8.12. G28 – Return To Machine Home .............................................................................. 208
8.13. G30 - Move to Parking Position ................................................................................ 210
8.14. G32 – Threading Cycle ............................................................................................ 212
8.15. G38.2 – Straight Probe Cycle ................................................................................... 213
8.16. G53 – Move In Absolute Machine Coordinates
........................................................... 214
8.17. G54 to G59 – Select Work Offset Coordinate System ................................................. 215
8.18. G73 – High Speed Peck Drilling
................................................................................ 216
8.19. G80 – Cancel Modal Motion ..................................................................................... 217
8.20. G81 – Drilling Cycle ................................................................................................. 218
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8.21. G82 – Drilling Canned Cycle With Dwell .................................................................... 219
8.22. G83 – Peck Drilling For Deeper Holes ....................................................................... 220
8.23. G90 – Set Distance Mode To Absolute ...................................................................... 221
8.24. G91 – Set Distance Mode To Incremental ................................................................. 222
8.25. G92 – Temporary Work Offset .................................................................................. 223
8.26. G92.1 – Cancel Temporary Work Offset .................................................................... 224
8.27. G93 – Inverse Time Mode ........................................................................................ 225
8.28. G94 – Units Per Minute Mode
................................................................................... 226
8.29. G95 - Feed Per Revolution ....................................................................................... 227
8.30. G96 – Turn on Constant Surface Speed (CSS) .......................................................... 228
8.31. G97 – Turn off Constant Surface Speed (CSS) .......................................................... 229
8.32. G98 – Canned Cycle – Retract Back To The Initial Z .................................................. 230
8.33. G99 – Canned Cycle – Retract Back To R Plane ....................................................... 231
8.34. MSG - Print message to screen ................................................................................ 232
9. Supported M-codes ..................................................................................................... 235
9.1. M00 – Program Stop ................................................................................................. 236
9.2. M01 – Optional Program Stop .................................................................................... 237
9.3. M02 – Program End .................................................................................................. 238
9.4. M03 – Spindle ON (Clockwise) ................................................................................... 239
9.5. M03 – Plasma Torch ON
............................................................................................ 240
9.6. M04 – Spindle ON (Counter Clockwise) ...................................................................... 241
9.7. M05 – Spindle OFF ................................................................................................... 242
9.8. M05 – Plasma Torch OFF .......................................................................................... 243
9.9. M06 – Tool Change ................................................................................................... 244
9.10. M07 – Turn Mist Coolant On
..................................................................................... 246
9.11. M08 – Turn Flood Coolant On .................................................................................. 247
9.12. M09 – To Turn All Coolant Off .................................................................................. 248
9.13. M10 – Chuck Or Rotary Table Clamp On .................................................................. 249
9.14. M11 – Chuck Or Rotary Table Clamp Off .................................................................. 250
9.15. M30 – End The Program And Rewind ....................................................................... 251
9.16. M62 – Turn On Digital Output Synchronized With Motion
............................................ 252
9.17. M63 – Turn Off Digital Output Synchronized With Motion
............................................ 253
9.18. M64 – Turn On Digital Output Immediately ................................................................ 254
9.19. M65 – Turn Off Digital Output Immediately ................................................................ 255
9.20. M666 – Plasma – Turn THC Function Off .................................................................. 256
9.21. M667 – Plasma – Turn THC Function On .................................................................. 257
9.22. M98 & M99 – Sub Program Call ............................................................................... 258
10. CAM Post Processors ............................................................................................... 260
10.1. Plasma POST Processor Requirements .................................................................... 261
10.2. Artcam
.................................................................................................................... 263
10.3. BobCAD-CAM ......................................................................................................... 264
10.4. Fusion 360
.............................................................................................................. 266
10.5. SheetCAM .............................................................................................................. 267
10.6. Vectric VCarve and Vectric Aspire ............................................................................ 268
11. Setup and Calibration ............................................................................................... 269
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11.1. Mounting and Mechanical Data
................................................................................. 270
11.2. E-Stop Wiring
.......................................................................................................... 272
11.3. Axis Servo/Stepper examples ................................................................................... 276
11.3.1. Gecko 203V ........................................................................................................ 279
11.3.2. Gecko G340 ....................................................................................................... 280
11.3.3. Gecko G540 ....................................................................................................... 281
11.3.4. Teknic - ClearPath ............................................................................................... 283
11.3.5. Leadshine MX4660 .............................................................................................. 286
11.3.6. Leadshine CS-D1008
............................................................................................ 288
11.3.7. Longs Motors ...................................................................................................... 290
11.3.8. CNCdrive - DG4S-16035 ....................................................................................... 291
11.3.9. DMM - Dynamic Motor Motion
................................................................................. 292
11.3.10. VEXTA ............................................................................................................. 293
11.3.11. Viper
................................................................................................................ 294
11.3.12. Mitsubishi - MR-J3 .............................................................................................. 295
11.3.13. PoStep60 ......................................................................................................... 296
11.3.14. Panasonic
......................................................................................................... 297
11.3.15. Automation Technology Inc. ................................................................................. 299
11.3.16. Hiwin ............................................................................................................... 300
11.4. Spindle Control ....................................................................................................... 302
11.5. Spindle VFD examples ............................................................................................ 304
11.5.1. Bosch Rexroth VFD .............................................................................................. 305
11.5.2. Delta C200 VFD .................................................................................................. 306
11.5.3. Delta MS300 VFD ................................................................................................ 308
11.5.4. Delta VFD-M ....................................................................................................... 310
11.5.5. Yuhuan Huanyang ............................................................................................... 312
11.5.6. Lenze VFD ......................................................................................................... 314
11.5.7. Hitachi VFD ........................................................................................................ 315
11.5.8. TECO Westinghouse VFD ..................................................................................... 319
11.5.9. Schneider Altivar 18 ............................................................................................. 321
11.5.10. Mitsubishi FR-D720S-100 .................................................................................... 322
11.6. Door Input
............................................................................................................... 324
11.7. Setting default units to mm or inches
......................................................................... 325
11.8. Axis Calibration ....................................................................................................... 326
11.9. Axis Calibration Wizard ............................................................................................ 329
11.10. Backlash Compensation
......................................................................................... 332
11.11. Slave Axis ............................................................................................................. 333
11.12. Homing / Home Inputs ........................................................................................... 334
11.13. Soft & Hard Limits
.................................................................................................. 340
11.14. List of Configurable Inputs ...................................................................................... 341
11.15. List of Configurable Outputs ................................................................................... 343
11.16. TTL Outputs .......................................................................................................... 344
11.17. Controlling Relays ................................................................................................. 345
11.18. MPG Pendant ....................................................................................................... 346
11.19. Tower Lights ......................................................................................................... 349
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11.20. Installing or Replacing Backup Battery .................................................................... 350
11.21. User Account Settings
............................................................................................ 351
11.22. MASSO Homing Sensor
......................................................................................... 352
11.23. MASSO Optical Encoder ........................................................................................ 354
11.24. MASSO Relay Module ........................................................................................... 356
11.25. MASSO G2 Drive and Relay wiring ......................................................................... 362
11.26. Lubrication ............................................................................................................ 371
11.27. MASSO G2 Replacing Damaged Optocouplers
........................................................ 372
11.28. MASSO G3 Replacing Damaged Optocouplers
........................................................ 377
11.29. Spindle RPM Encoder ............................................................................................ 381
11.29.1. Upgrading the Spindle encoder on MASSO G2
......................................................... 384
12. Save & Load Settings ............................................................................................... 386
13. Touch Probe .............................................................................................................. 389
14. Tool Setter / Touch Plate .......................................................................................... 393
14.1. How Tool Setter Works ............................................................................................ 395
15. Automatic Tool Length Calibration ......................................................................... 398
16. Tool Changers ........................................................................................................... 400
16.1. Mill Tool Changers .................................................................................................. 401
16.1.1. Manual Tool Changer ........................................................................................... 402
16.1.2. Linear Tool Changer (Type 1) ................................................................................. 404
16.1.3. Linear Tool Changer (Type 2) ................................................................................. 407
16.1.4. Linear Tool Changer configuration ........................................................................... 411
16.1.5. Umbrella Tool Changer ......................................................................................... 421
16.2. Lathe Tool Changers ............................................................................................... 425
16.2.1. Manual Tool Change ............................................................................................ 426
16.2.2. Linear - Gang Type Setup ...................................................................................... 427
16.2.3. 4 Station Turret
.................................................................................................... 428
16.2.4. EMCO PC55 Turn ................................................................................................ 431
16.2.5. 4 Bit Digital Signal Output Turret ............................................................................. 433
16.2.6. Hercus PC200 - 8 Tool Turret ................................................................................. 436
16.2.7. Pragati BTP-63, BTP-80, BTP-100, BTP-125 ............................................................. 438
16.2.8. EMCOturn 120 .................................................................................................... 440
16.2.9. WABECO 8 Tool Turret ......................................................................................... 443
17. Plasma - Torch Height Control ................................................................................ 445
17.1. Proma Compact THC 150 ........................................................................................ 446
17.2. Hypertherm 45, 65 & 85 ........................................................................................... 448
17.3. Torch Touch (floating head) Signal ........................................................................... 449
17.4. Torch Breakaway Signal .......................................................................................... 451
17.5. How THC works ...................................................................................................... 452
18. OEM Logo & Details .................................................................................................. 460
19. Sherline Mills and Lathes ......................................................................................... 462
19.1. Wiring & Setup ........................................................................................................ 464
20. 3DTEK Routers .......................................................................................................... 466
21. CANCAM Routers ...................................................................................................... 467
22. REVO CNC ................................................................................................................. 468
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23. Forums & Email Support .......................................................................................... 469
24. Reporting Bugs & Issues ......................................................................................... 470
25. Payment ..................................................................................................................... 471
26. Shipping & Delivery .................................................................................................. 473
27. Warranty ..................................................................................................................... 475
28. Returns ....................................................................................................................... 476
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1. MASSO Documentation
Welcome to MASSO documentation. You can quickly search for information using the search bar on the top-
right.
This documentation covers the MASSO G2, MASSO G3 and MASSO G3 Touch controllers.
We have prepared the following quick links to help you find the right information for your project.
Installing MASSO
Current Software Versions
Machining with MASSO
Getting Support
Original Equipment Manufacturer (OEM)
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Purchasing
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2. Warnings and Cautions
WARNING: Indicates circumstances or practices that can lead to personal injury as well as
damage to the controller, the machine, or other equipment.
CAUTION: Indicates circumstances or practices that can lead to damage to the controller or other
equipment.
INFORMATION: Indicates important information.
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3. myWorkshop
Step1 Log into myWorkshop
https://myworkshop.masso.com.au
Login using your account email address and password.
If your initial account registration link has expired please select Request Account Activation Link and a
new registration email will be sent.
Step 2 Click My Devices
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Step 3 Click your Serial Number
Click on the Serial number of your MASSO you want to download
Step 4 Click Software Downloads
Step 5 Select software version
Click on the Download Software box of the software version you wish to download.
You can see what has changed in this version by clicking View Release Notes found under the release date.
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Step 6 Download Software
Click Download to download the latest version
Step 6 Email Software
To Email the software update Click the Email button next to the software version you wish to download and
the Email Software Download Link box will open. The Email address will already be filled in with your
registered Email address however you can enter a different address if you wish to have it sent elsewhere.
Click Send Email and you will receive an email with the attached Software file.
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4. MASSO - FAQ's
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4.1. About MASSO
What is MASSO?
MASSO is an embedded 5 Axis CNC controller. It is a stand-alone controller with built-in processor, motion
controller, spindle control, WiFi, and I/O interfaces. MASSO comes with software to run Mill / Router, Plasma
and Lathe machines.
Where can I get download MASSO controller software?
When you purchase your MASSO controller, an account for MASSO myWorkshop is created for you to
manage controllers and software. If the unit was purchased through a machine manufacturer or a distributor
then your myWorkshop account will be created by them. If for some reason you haven't received the
myWorkshop details, email support with your MASSO serial number and email address. We will send you
login details of your myWorkshop account where you can download your software. All current software and
future software updates are available inMyworkshop https://docs.masso.com.au/my-workshop
Can you send a trial version of the software or can I run the MASSO software
on a PC?
MASSO is a stand-alone hardware unit and the software can only run on the MASSO controller hardware,
hence the software can't be run on a PC.
Do I need motor drives for my motors ?
Yes, you will need motor drives, MASSO outputs STEP\PULSE and DIRECTION signals which will then be
connected to your stepper or servo motor drives. Each of these requires different drive technologies and the
drive must be matched to the motor for optimum performance.
What is the difference between MASSO G3 and MASSO Touch?
MASSO Touch has an integrated touch screen with MASSO G3 inside.
MASSO G3 does not come with a touch screen.
Please see our FAQ page about MASSO Touch https://docs.masso.com.au/MASSO-Touch-FAQ
I have both a Mill and a Lathe, can I use MASSO to run both?
Yes, MASSO can be used to run Mill, Lathe or Plasma. When you purchase your MASSO you are
given access to all software and can change between software when you power on your MASSO.
The process to change between one software and another takes approximately 90 seconds from
start to ready to run.
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There is no extra cost for using multiple software's on one MASSO controller.
Can I load a DXF file into MASSO
No, MASSO is a CNC controller and uses only Gcode. You need to write or use CAM software to create your
Gcode
Where can I get a post processor for my CAM software?
MASSO has links to some CAM software post processors in the documentation.
If your supplier is not listed please contact them and ask if they have a post-processor available or if they can
write one for the MASSO CNC Controller.
https://docs.masso.com.au/cam-post-processors
Can I transfer Gcode files from my computer to MASSO over a network?
Yes, MASSO can connect to your computer via WiFi network and by using MASSO Link software.
This will allow you to send files to MASSO, download the tool table from MASSO and monitor
progress and alarms while it is machining.
MASSO Link is available for PC, macOS and Linux https://docs.masso.com.au/getting-started-
guides/machining-with-masso/wi-fi-connectivity
How easy is MASSO to set up?
This is a hard question to answer as it depends on the person doing it and their level of
understanding. To assist with the initial setup we have published quick start guides on each machine
type and other useful subjects. We also have a forum where users can ask questions about their
builds.
MASSO makes things easier as there is no need for the user to source a PC, motion controller and
interface boards, load the software and drivers for each and then troubleshoot for compatibility
issues. MASSO provides all of these in a single package ready for use.
https://docs.masso.com.au/quick-start-guides
Can MASSO be used for equipment other than CNC machines?
Yes. MASSO is an easily programmable controller that has inputs, outputs and precision motor control. If
your application has needs for these functions then MASSO may be suitable. MASSO has the ability to
autoload a program on powerup and run the program in an infinite loop making it suitable for many
applications.
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4.2. MASSO Touch - Frequently asked questions
Can a normal MASSO-G3 controller be installed and used inside the MASSO
Touch model?
The MASSO Touch model has special electronics to drive and control the LED screen. The normal
MASSO-G3 model is designed to connect to VGA screens with a 15pin VGA connector and can't run
LED/LCD screens and can't be used with MASSO Touch.
Can the MASSO-G2 controller be installed and used inside the MASSO Touch
model?
No, the MASSO Touch model has special electronics to drive and control the LED screen. The
normal MASSO-G2 model is designed to connect to VGA screens with a 15pin VGA connector and
can't run LED/LCD screens.
NOTE: Even if a small add-on module to connect the VGA connector of the MASSO-G2 controller to
the MASSO Touch screen is made available, MASSO-G2 does not have the memory to add MASSO
Touch capacitive touch drivers or screen layouts to support full touch features.
What is the resolution of the screen?
The screen resolution is the same as of normal G2 and G3 models, 1024x768 pixels.
What material is the enclosure made of?
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The front part of the enclosure is made of ABS plastic.
The rear mounting plate is made of anodized aluminum.
The touch glass is made of toughened capacitive touch glass.
What is the enclosures IP (Ingress Protection) rating?
The unit does not have or require cooling fans which means that there is no internal positive or
negative pressure to pull dust particles. The front part assembly with the rear panel has a lip to
prevent dust or water from going into the system but direct dust or liquids should be avoided.
The rear panel also has mounting holes and a cutout for wiring, the user should make sure to cover
or close these during installation.
Will the normal MASSO-G3 and MASSO Touch software be different or will
have different features?
Both the models will have exact same software features and user interface.
MASSO Touch was developed as per client and OEM requests to have an integrated design and
also to solve issues with 3rd party touch screen not working.
Both the models will have software updates released at the same time with same features added.
Can the two red and green buttons on the unit only be used for cycle start and
stop?
The buttons are wired to normal inputs and can be assigned any function from the F1-Setup screen.
What's the weight of the unit?
The MASSO Touch weighs about 4.5kg (9.92lb).
Mechanical dimensions and mounting information?
Please use this link CLICK HERE
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