Master Bilt TAF-27 ERC2 s User manual

Installation & Operations Manual
Master-Bilt Products
908 Highway 15 North
New Albany, MS 38652
Phone: [phone]
PN 228-90000
Rev 05-04-04 bhs

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TABLE OF CONTENTS
INTRODUCTION………………………………….……………………………………………………………………
4
STORE CONDITIONS…………………………….……………….…..…………………………………………….. 4
WARNING LABELS AND SAFETY INSTRUCTIONS………..…..……………………………………………… 5
PRE-INSTALLATION INSTRUCTIONS………………………..…..………………………………….……………6
Inspection for ShippingDamage……………………………………………………………….……………6
INSTALLATION INSTRUCTIONS………………………………………………………………………………….. 6
General Instructions………………………………………………………………………………………….6
Electrical...……………………………………………………………………………………………………..6
Leg and Condensate Pan Installation…..…………………………………………………………………..7
ELECTRONIC REFRIGERATION CONTROL (ERC)………….…………………………………….……………8
FINAL CHECK LIST…………………………………………………………………………………….…………….12
SENSOR PROBE ………………………………………………………………………………….……………….13
SERVICE INSTRUCTIONS…………………………………………………………………………………………..14
MASTER-BILT PART NUMBERS…………………………………………………………………………………..15
SALE AND DISPOSAL………………………………………………..…………………………………………… 16
WIRING DIAGRAMS……………………………………………………………… ……………………………..17-18

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INTRODUCTION
Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing,
using and servicing a Master-Bilt TAF ERC2 case. A parts list is included in with this manual. Read all these
documents carefully before installing or servicing your equipment.
STORE CONDITIONS
The Master-Bilt TAF ERC2 cases are designed to operate in the controlled environment of an air-conditioned
store. The store temperature should be at or below 75°F and a relative humidity of 55% or less. At higher
temperature or humidity conditions, the performance of these cases may be affected and the capacity
diminished. It is not uncommon in a newly constructed store for the temperature and humidity to be above
design conditions. These excessive conditions may produce sweating in the case until the store is operational
and the ambient environment is more desirable.
The Master-Bilt TAF ERC2 should not be positioned where it is directly exposed to rays of sun or near a direct
source of radiant heat or airflow. This will adversely affect the case and will result in poor performance.
If this case is to be located against a wall there should be at least 6” space between the wall and the back of
the case (see page 7). This space will allow for the circulation of air behind the case, which will prevent
condensation on the exterior surfaces.
NOTICE
Read this manual before installing your cabinet. Keep the manual and refer to it before doing any
service on the equipment. Failure to do so could result in personal injury or damage to the cabinet.
DANGER
Improper or faulty hook-up of electrical components of the refrigeration units can result in severe
injury or death.
All electrical wiring hook-ups must be done in accordance with all applicable local, regional or national
standards.
NOTICE
Installation and service of the refrigeration and electrical components of the cabinet must be
performed by a refrigeration mechanic and/or a licensed electrician.
The portions of this manual covering refrigeration and electrical components contain technical instructions
intended only for persons qualified to perform refrigeration and electrical work.
This manual cannot cover every installation, use or service situation. If you need additional information, call or
write us:
Customer Service Department
Master-Bilt Products
Highway 15 North
New Albany, MS 38652
Phone [phone]
Fax [phone]

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CAUTION!
GROUND REQUIRED
FOR SAFE OPERATION
WARNING LABELS AND SAFETY INSTRUCTIONS
This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this
manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe operating
practices.
NOTICE TO EMPLOYERS
You must make sure that everyone who installs, uses or services your cabinet is thoroughly familiar
with all safety information and procedures.
Important safety information is presented in this section and throughout this section and throughout the
manual. The following signal words are used in the warnings and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your cabinet can occur if you ignore the message.
NOTICE: This is important installation, operation or service information. If you ignore the
message, you may damage your cabinet.
The warning and safety labels shown throughout this manual are placed on your Master-Bilt Products
cabinet at the factory. Follow all warning label instructions. If any warning or safety labels become
lost or damaged, call your customer service department at [phone] for replacements.
This label is located on top of the electrical control This label is attached to the cabinet power cord
label and on the wiring channel. on models with a power cord.

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PRE-INSTALLATION INSTRUCTIONS
INSPECTION FOR SHIPPING DAMAGE
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for
damage as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note
this on the bill of lading (all copies) prior to signing.
If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up
the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of
your concealed damage item. Crating material must be retained to show the inspector from the truck line.
INSTALLATION INSTRUCTIONS
NOTICE TO STORE OWNERS / MANAGERS
Moisture or liquid around or under the cabinet is a potential slip/fall hazard for persons walking by or
working in the general area of the cabinet. Any cabinet malfunction or housekeeping problem that
creates a slip/fall hazard around or under the cabinet should be corrected immediately.
If moisture or liquid is observed around or under a Master-Bilt cabinet, an immediate investigation should be
made by qualified personnel to determine the source of the moisture or liquid. The investigation should
determine if the cabinet is malfunctioning or if there is a drainpipe leaking.
MECHANICAL
Remove front grille and check refrigeration lines to see that they are free (not touching each other or
compressor). Spin condenser fan blade to see that it is free.
Check that all service valves (2) are open. Cut compressor hold-down strap and remove. The springs are
secured for shipping by either tightening bolts or shipping strap. Remove the strap or loosen the hold-down
bolts so that the compressor floats freely. Check all refrigeration lines and electrical conduit for rubbing or
chaffing, paying particular
attention to area where lines enter the cabinet.
Remove cabinet from crate base and slide into location. Cabinet
must be level from side to side and front to back for correct
draining of coil pan and for self-closing doors to operate
correctly. Allow minimum of 4” between back of cabinet and wall
and between top of cabinet and ceiling for proper condensing
unit air circulation.
To comply with Sanitation requirements the cabinet must be
mounted on legs (6” high min.) or casters or the base must be
sealed to the floor with an N.S.F. listed silicone sealant.
To comply with UL requirements the cabinet must have a minimum clearance of 4” at the top, 6” at the
rear and 0” at each side.
GENERAL INSTRUCTIONS
1. Be sure the equipment is properly installed by competent service people.
2. Keep the equipment clean and sanitary so it will meet your local sanitation codes.

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3. Rotate your stock so that older stock does not accumulate. This is especially important for ice
cream. A "First-In, First-Out" rotation practice will keep the products in good salable condition.
4. Do not place product in the case when it is soft or partially thawed. Also, product should not be put in the
case for at least 6 hours after it is started.
5. Stock cases as quickly as possible, exposing only small quantities to store temperatures for short periods of
time.
6. When replacing burned out fluorescent tubes, be sure that the electrical power to the lighting circuit is
turned off.
ELECTRICAL
WARNING
Before servicing electrical components in the case or the doors or door frames make sure all power to
case is off. Always use a qualified technician.
LEG AND CONDENSATE PAN
INSTALLATION FOR TOP MOUNT
CABINETS ONLY
To comply with Sanitation requirements this
cabinet must be mounted on casters, legs (6”
high min.) or the base must be sealed to the
floor. The casters provided with this case
screw into the holes from which the shipping
bolts were removed.

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CONDENSATE PAN INSTALLATION FOR TOP MOUNT CABINETS ONLY
1. Before moving cabinet into place,
remove the condensate pan from the
top unit compartment.
2. Using the two screws supplied with
the pan, attach the pan to the back of
the cabinet at the two holes near the
bottom of the plastic drain line. Be
sure pan is NOT located directly
under cabinet. When the pan is
attached, feed drain line into the
open hole in screen and clamp the
heater conduit to the back of the
cabinet. Due to this condensate pan,
this case must be a minimum of 6”
from the wall.
3. If cabinet must be located next to
wall on legs, the pan can be located
under the cabinet. When this is done,
steam will accumulate on the bottom
of the cabinet if there is not adequate
ventilation, and rusting of the bottom
of the cabinet will occur.
4.
Low Temperature Freezers – TAF Models
The TAF - 27 models are cord connected and operate on a 15 amp, 115/60/1 circuit. The TAF – 48 and TAF-
74 models have two junction boxes mounted on top of the cabinet, at the right rear, for permanent connection
to power. One junction box is labeled 115v. (black, white and green lead) ; the other is labeled 230v. (black, red
and green lead). These boxes should be connected to their respective power source. Check inside the cabinet
for the power requirement for each cabinet. The label is located in the upper left hand corner.
ERC 2 – ELECTRONIC REFRIGERATION CONTROL
Programming
The ERC 2 control initially powers up displaying 12:00 AM otherwise it will show the last configured
selection (time or temperature). If a power outage occurs during normal operation, the control will
maintain the correct time-of-day using a capacitor (batteries are not required). The time will be
maintained for up to 100 hours when the capacitor is fully charged.
To access the pushbuttons on the ERC2,
flip up the front cover using the tabs on
the side of the cover as shown.

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To initiate a Manual Defrost, press and hold the MAN DEF key for 3 seconds.
There are two levels of programming in the ERC 2. The first level of security will enable the user to
set two parameters: Time-of-day (CLoC) and Set point temperature (SEt). The other level allows
access to the other parameters.
Three buttons are used for the programming: SET, UP and DOWN
Fig. 4 – Display Lay-out
To change time-of-day and set point temperature (First Level) follows these steps:
Step 1 Press and hold set for 5 seconds. The display will show CLoC
Step 2 Press SET again to change the time-of-day
Step 3 or Press UP or DOWN until the correct time-of-day is displayed
Step 4 Press SET to accept the new time
Step 5 Press DOWN to go to the next parameter – Set point
Temperature - (cut out)
Step 6 Press SET to change the set point temperature
Step 7 or Press UP or DOWN to go to the desired set point. The range is
– 40 to 60°F or –40 to 16°C
Step 8 Press SET to accept the change
Step 9 Press DOWN to exit the first level of programming
Note 1: During programming, if no button is pushed during 30 seconds, the control will go
back to the normal operating mode. This is valid for both programming levels.
Note 2: When changing the time, press and hold the MAN DEF button for 3 seconds to
change the AM/PM mode.
Note 3: Master-Bilt’s Set point Temperature (Set) is set at a recommended –10°F at the
factory for low temperature(LT) and +35oF for medium temperature(MT) application.
Note 4: If demand defrost (ddEF) is used, the minimum number of defrost is 1 per 24 hours.

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To change the other parameters (Second Level) follow these steps:
Step 1 and Press and hold SET and DOWN for 10 seconds. The display
will show dSPL
Step 2 Press SET to change the parameter
Step 3 or Press UP or DOWN to change the options, time or temperature
for the current parameter
Step 4 Press SET to accept the new value
Step 5 Press DOWN to go to the next parameter, then go back to Step
2. After the last parameter is displayed (ALHi), the display will
go back to the normal operating condition
Note: to scroll down the parameters without changing them, press the DOWN button.
List of Parameters
Here is a list of the parameters that can be changed in the Second Level of programming, as well as
their options and ranges.
Note: Master-Bilt’s Set point Temperature (Set) is set at a recommended –10°F at the
factory.
Parameter Displa
y
Symbo
l
Description Range / Options Master-
Bilt’s
Factory
Setting
Display Status dSPL Information shown
on the display
during operation
conditions
tdAy – time-of-day
rSP°– zone temperature
CyCL – cycle between time and
zone temperature
Epr°– evaporator coil temperature
rSP
Clock Format CLHr Time Format(12 or
24 hours mode) 12Hr – AM/PM format 24Hr – 24 hour format 12Hr
Temperature
Format
°dSP Temperature
degrees
°F– degrees Fahrenheit
°C– degrees Celsius
°F
Defrost Type dFtP Type of defrost used
in the application ELEC – electric defrost / off cycle HgAS – hot gas defrost ELEC
Fan Status
During Defrost EFAN Enable or not the fan during defrost no – fan is turned off during defrost yES – fan remains on during defrost
No – for LT
yES–for MT
Fan Status
During Normal
Mode
CFAN Enable or not fan during
normal compressor
on/off mode
on – fan on during normal mode
CyCP – fan cycles with compressor on
Defrost
Interval dFin Type of defrost interval TdAy – time-of-day setpoint CPrn – compressor run time
tdEF – temperature initiated defrost
ddEF – demand initiated defrost
ddEF–for LT
CPrn–for MT
Minimum
Compressor
Off Time
CoFF Minimum time that
the compressor
remain turned off
Range: from 0 to 15 min 2 min.