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Master Water Conditioning MP-NS-30T User manual

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Installation and Operation Manual
MP-NS-30T/40T
with the
268/762 Logix Control Valve
MASTER
Water Conditioning Corp.
www.masterwater.com
April 2006
Table of Contents
Page
No.
Topic Description
1
Model # and Packaging
Packaging Information
Component Packaging
Description
Packaging Description
MP-MBA Logix Control Valve
Valve Description
2
Combination Unit
System Positioning
Combination Unit Tank Loading
Filling with Media
3
Logix 268/762 Control Valve
Attaching Valve to Tank
Figure 1 & Figure 2
4
Service & Drain Piping,
General Installation Layout
Drain Piping
Figure 3
5
System Schematic
Piping Layout
6
Electrical Supply
Electrical Requirements
Brine Tank / Brine Tubing
Brine tank w/shut off
7
Logix 268/762 Control Valve
Electrical Connection
Instructions on Logix 762
Electrical Connection
8
Filling Combination Unit with
Water
Details for Filling Combination Unit
Tank with Water
9
Filling Combination Unit with
Water Continued
Details for Filling Combination Unit
Tank with Water Continued
Logix 762 Control Valve Timer
Settings
Setting the Timer
10
Logix 762 Control Valve Timer
Settings Continued
Setting the Timer
Continued
Final Check
Final Installation Check
11
Troubleshooting
Symptom / Cause / Solution
12
Troubleshooting
Symptom / Cause / Solution
13
Troubleshooting
Symptom / Cause / Solution
14
ERR Troubleshooting
Error Troubleshooting
15
268/762 Valve Body Schematic
Parts View
16
Valve Body Parts List
Part Numbers List
17
Valve Parts List
Part Numbers List
18
Warranty
Warranty
1
Installation and Operating Instructions for
268/762 Logix
Top Mount Combination Unit
Model #:
____ MP-NS-30T Acid Neutralizer and Softener
____ MP-NS-40T Acid Neutralizer and Softener
Shipping Carton Description / unit:
# of
cartons
Contents Description
1
Mineral tank
Distributor pipe installed
1
Brine tank
464 shutoff valve assembly. *NOTE:
268/762 Logix valved is shipped in
brine tank.
1
268/762
Logix control
valve
268/762 timer and backwash flow
control and bypass with 1” copper or
pvc connection
Calcite
½ CF Boxes
NS Mix
½ CF Boxes
System Description:
The combination unit has a Logix top mounted automatic control
valve with an impulse meter to initiate regeneration. The Logix
Valve is constructed of non-corrosive Norylmaterial and is rated at
a maximum working water pressure of 100 psi. It uses a 762
microprocessor based timer in conjunction with an internal impulse
meter to actuate regeneration in the following ways:
a.Microprocessor based water meter to initiate regeneration
b.Manual regeneration button to start an emergency
regeneration
c. Calendar day override
2
Combination Unit Positioning:
1. Place combination unit in desired position, far enough from walls
and other obstructions to allow for servicing the unit.
2. Place the combination unit within reasonable access to a
grounded 115V/60 HZ circuit and a legal drain line connection.
Combination Unit Tank Loading:
1. Remove yellow caplug from top of tank.DO NOT CUT white
riser tube. Tube was prefitted at the factory.
2. Center the distributor and make sure it is resting on the bottom of
the tank. The top of the distributor pipe will extend above the top
of the tank (this was prefitted at the factory).
3. Cover the top opening of the distributor pipe before filling the
tank with media.
Model
Calcite
NS Mix
NS-30 & 40T
½-cubic foot
1/2-cubic foot
4. Pour all filter media provided with the unit into the top of the tank.
See page one for your specific model number of unit to
determine the amount of media to load into the mineral tank.
5. Remove the material used to cover the top opening of the
distributor pipe.
3
Logix Control Valve:
1. When facing the front of the Logix timer, the inlet connection
(Figure 1) is located on the left and the outlet connection is on the
right. The control valve's inlet and outlet connections are either
1” copper or pvc equipped with gasket and nut.
Figure 1
Install the 268 bypass valve (See Figure 2) with inlet and outlet
handles facing upward. Place gasket into nut and secure 1” copper
or pvc tail piece with a nut. Repeat the procedure for the outlet
connection.
DO NOT OVERTIGHTEN THE NUT.
Figure 2
2. The control valve's drain connection is 3/4" npt and is located on
the back of the control valve.
3. Turn the control valve upside down and ensure that the control
valve distributor o'rings are in place. Use silicone lubricant on
the o'rings.
4. Place the control valve onto the distributor pipe.
5. Thread the control valve hand tight to 20 foot pounds!
DO NOT OVERTIGHTEN!
**DO NOT USE PETROLEUM!**
**USE ONLY SILICONE **
4
Service and Drain Piping:
1. Pipe combination unit into the service lines .The inlet and outlet
connections of the control valve are 1” copper or pvc and are
located on the back of the valve body. As you face the timer the
inlet is on the left and and the outlet is on the right. Always
follow local plumbing codes when installing our water treatment
equipment.
2. If sweat fittings are used, be sure soldering is done in such a
manner as not to allow heat to reach the control valve or bypass.
(If Schedule 80 PVC is used make sure to follow the proper
primer and solvent instructions.)
3. The drain line connection is located on the back of the valve as
you face the timer. It is recommended you install a ¾” union on
the drain line for servicing. The drain line must be of adequate
size to allow for full regeneration flow.
Figure 3
•The control valve drain connection is 3/4" npt.
•Never decrease the drain piping size to below ¾”
•Maximum drain line length is 30 feet.
•Maximum drain line height is 6 feet above the
control valve.
•The drain line must be piped to an open airgap
(See Figure 3)
•Always follow local plumbing codes.
UNDER NO CIRCUMSTANCES SHOULD THERE BE A DIRECT
CONNECTION WITH SANITARY SEWAGE FACILITIES.
5
Well Tank
Untreated
water from well
NOTE: All Master Water Conditioners must be
installed after the well tank or water meter if its
public water supply.
Master Water
Conditioner
Brine tank
Air Gap Drain
Overflow
fitting to
floor drain
gravity
Treated water
Untreated to outside
224 Shoemaker Rd.
Pottstown, PA 19464
Typical Piping Layout
6
Electrical Requirements:
Always follow all local electrical codes when installing our water
treatment equipment.
1. Provide an 115v/60Hz properly grounded dedicated electrical
outlet. (It’s very important that the polarity be correct)
Avoid using outlets that are switch controlled.
2. Maximum amperage required is 5 amps.
3. Make sure the electrical service provides power 24 hours per day.
We recommend installing a surge protector to protect unit from
power surges, which are not covered by warranty.
Brine Tank:
1. The brine tank should be located directly beside the Combination
Unit mineral tank.
2. Connect the 3/8" poly tubing to the 3/8” white elbow compression
fitting located on the right side of the Logix control valve.
See Figure Below.
The 464 brine shutoff valve contains a float that controls the water
level in the brine tank. The float height was preset at the factory.
7
Logix Control Valve Electrical Connection:
Note: Do not touch the wiring harness between the Logix
timer and the motor, it’s positioning is critical and therefore
already installed at the factory.
1. Remove plastic control valve cover by spreading sides while
lifting.
2. Plug transformer into back of timer following existing wires.
3. Plug transformer into a properly grounded 120V/60 HZ electrical
outlet.
4. The screen will now change between the “Gallons Remaining to
Regeneration” and the current “Gallons per Minute” (gpm) flow
rate.
8
Filling Combination Unit with Water:
Figure 4
1. Push the FOR REGENERATION button (Figure 4) on the
controller down for 5 seconds. This will initiate a manual
regeneration. You will notice a flashing hour glass during
regeneration.
The controller will indicate that the motor is turning the camshaft
to cycle C1 (BACKWASH). The controller will indicate the total
regeneration time remaining. Filling tank in this position allows air
to escape from drain.
Open the bypass inlet valve ¼ turn and allow water to flow into the
mineral tank at a slow rate.
Warning: IF WATER ENTERS THE TANK TOO FAST, ALL THE
RESIN WILL BE FLUSHED TO DRAIN DURING START UP.
2. When water is running steadily at the drain, open the bypass
valve’s inlet and outlet to their maximum position.
3. Simultaneously press the SET and UP buttons on the controller
for 1 second then release, the motor will advance the cam to C2.
Once C2 is displayed simultaneously press the SET and UP
buttons on the controller for 1 second then release, the motor will
advance the cam to C3. Repeat this procedure until the timer
enters the C7 (FAST RINSE) position. The softener will go
through the rinsing cycle and then automatically advance to
(BRINE REFILL) C8 and fill the brine tank with the proper amount
of water.
4. The control valve will advance to C0 (REGENERATION
COMPLETE) and Time of Day will be displayed. This is
treated water.