MasterCraft 54-6622-6 User manual

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OPERATING MANUAL
Planer
54-6622-6
Specifications:
Motor: 120 V 60Hz 6.0 A
Motor speed: 17,000 RPM (no load)
Planing capacity:
Width 3 1/4”
Thickness 5/16” (8mm)
Depth 5/64” (2mm)
Number of blades: 2
Net Weight: 7 lb 1 oz (3.2 kg)
IMPORTANT:
Read through this operating manual carefully before using your new tool. Pay close
attention to all Safety Instructions, Warnings and Caution sections. Use your tool
properly and only for its intended use.
Safety symbols in this manual are used to flag possible dangers. The safety
symbols and their explanations require your full understanding. The safety warnings
do not by themselves eliminate any danger, nor are they substitute for proper
accident prevention measures.
This Safety Alert Symbol indicates caution, warning, or danger. Failure to obey
a safety warning can result in serious injury to yourself or others. To reduce the risk of
injury, fire, or electric shock, always follow the safety precautions.
RULES FOR SAFE OPERATION
KNOW YOUR TOOL
To operate this tool, read this operating manual and all the labels affixed to the planer
carefully before using. Keep this manual available for future reference.

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IMPORTANT
This tool should only be serviced by a qualified service technician.
READ ALL INSTRUCTIONS THOROUGHLY
GENERAL SAFETY PRECAUTIONS
Consider work area environment. Keep work area well-lit. Do not use tool in
presence of flammable liquids or gases.
Keep the work area clean. Cluttered work areas and workbenches invite injuries.
Keep children away. Do not let children touch tool. Keep children and bystanders
away from work areas.
Properly store tools away. When not in use, this tool should be stored in a dry,
locked place that is out of the reach of children.
Do not force the tool. To ensure safety, only use the tool for its intended purpose.
CAUTION: Do not attempt to operate this tool until you have thoroughly read
all instructions, safety rules and warnings. Failure to comply can result in fire, electric
shock, or serious personal injury. Save the Operating Manual and review frequently
for reference.
WARNING: When using power tools, basic safety precautions should always
be followed to reduce the risk of fire, electric shock, and personal injury.
Wear proper clothing. Do not wear loose clothing or jewellery, which can get caught
and draw you into moving parts. Rubber gloves and non-skid footwear are
recommended when working outdoors. Wear protective hair netting to contain long
hair.
Safety glasses. Use protective eyewear or a dust mask when operating this tool.
Secure work. Use clamps or a vise to hold workpiece in place.
Do not overreach. Keep proper footing and balance at all times.
Stay alert. Avoid accidental start-ups. Use common sense. Do not operate tool when
you are tired or under the influence of drugs, alcohol, or medication.
Do not use tool if switch does not turn tool ON or OFF.
Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool.
Only use recommended accessories. Accessories that may be suitable for one
tool, may be hazardous when used on another tool.
When servicing a tool, use only identical replacement parts. Follow
instructions in the “Maintenance” section of this manual.

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Check damaged parts. Before using this tool, check guards and other parts carefully
to determine if they operate properly and perform their intended functions. Check the
alignment of moving parts; check also for binding of moving parts, breakage or
damage of parts, incorrect mounting, and any other conditions that may alter the
operation of the tool.
Any part that is damaged, defective switches included, should be properly repaired or
replaced by a qualified service technician. Do no use the tool if the starter switch is
not functioning properly.
WARNING: The operation of any tool can result in foreign objects being
propelled into your eyes, resulting in severe eye damage. When operating power
tools, always wear safety goggles or safety glasses with side shields and a full face
shield when needed.
WARNING: If any parts are missing, do not operate the tool until the missing
parts have been replaced. Doing so could result in serious personal injury.
ELECTRICAL SAFETY
•Double insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug will fit
in a polarized outlet only one way. If the plug does not
fit in the outlet, reverse the plug. If it still does not fit,
contact a licenced electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation
eliminates the need for a three wire grounded power cord
and grounded power supply system.
•Avoid contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is grounded.
•Do not expose power tools to rain or wet conditions. A wet power tool will
increase the risk of electric shock.
•Do not abuse the cord. Never use the cord to carry the tool, or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
•When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These cords are rated for outdoor use and reduce the
risk of electric shock.
•Replace damaged cords immediately. Use of damaged cords can shock, burn or
electrocute the operator of the tool.
•If an extension cord is necessary, a cord with adequate size conductors should
be used to prevent excessive voltage drop, loss of power or overheating. The
table shows the correct size to use, depending on cord length and nameplate
amperage rating of tool. If in doubt, use the next heavier gauge. Always use UL
and CSA listed extension cords.

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Recommended sizes of extension cords
Volts Total length of cord in feet
Cord size in A. W. G. (minimum)
Tool’s Ampere rating
25’ 50’ 100’ 150’
0-6 18 16 16 14
6-8
120 V~
18 16 14 12
ADDITIONAL SAFETY RULES FOR ELECTRIC PLANERS
•Wait for the blades to stop before setting the tool down. An exposed running blade
may engage a surface, leading to possible loss of control and serious injury.
•Fully unwind cable drum extensions to avoid potential overheating.
•Ensure main power supply voltage is the same voltage as the voltage on the tool’s
rating plate.
•Using the tool for long periods can make external metal parts and accessories hot.
•If possible, always use clamps or a vise to hold the workpiece.
•Always switch tool OFF and let come to a complete stop before you put the planer
down.
•Do not force the planer: let the tool work at the speed for which it was designed.
Overloading will occur if too much pressure is applied. Overloading will cause the
motor to slow and result in inefficient planing and possible damage to the planer
motor.
•Use a dust extraction system wherever possible.
•Rags, cloths, cords, string and the like should never be left around the work area.
•Remove all nails, screws and other objects from the workpiece. You can damage
the blade and the tool by cutting into a nail or other foreign object. Cutting into foreign
objects also presents a safety hazard.
•Handle the blades very carefully.
•Be sure that the blade installation bolts are securely tightened before operation.
•Always wear eye and ear protection and use a dust mask.
•Firmly hold the tool with both hands.
•Keep hands away from rotating parts.
•Before using the tool on an actual workpiece, switch tool ON and let tool run freely
until it comes to full speed. Watch for vibration or wobbling that could indicate a poor
installed or a poorly balanced blade.
•Make sure that the blade is not in contact with the workpiece when you switch the
machine ON.
•Wait until the blades reach full speed before cutting.
•Operate the tool at least 8” (20 cm) away from your face and body.
•Always switch OFF, wait until the blades have come to a complete stop, and
unplug from power source before attempting to make any adjustments.
•Never stick your finger into the chip chute. Shavings may jam in the dust/clip
extraction port when cutting damp wood. Clean out the chips with a stick but only
when the tool has been turned off and unplugged from the power supply.
•Do not leave the machine running unattended. Operate the tool only with two
hands.
•When leaving the planer, switch OFF, unplug, and set tool with the front base
facing upwards on a wooden block so that the blades are not in contact with any
material or workpiece.
•Always change the two blades at the same time, otherwise an imbalance may
occur and cause vibration and shorten the life of both the blade and the tool.

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The tool must be used only for its designed purpose. Any use other than those
mentioned in this manual will be considered a case of misuse. The user, and not the
manufacturer, shall be liable for any damage or injury resulting from such cases of
misuse.
To use this tool properly, you must observe the safety regulations, the assembly
instructions and the operating instructions found in this manual. All persons who use
and service the tool must be acquainted with this manual and must be informed
about its potential hazards. Children and untrained people must not use this tool.
Children should be supervised at all times if they are in the area in which the tool is
being used.
The manufacturer shall not be liable for any changes made to the tool, nor for any
damage resulting from such changes.
Even when the tool is used for its intended purpose, following all instructions and
warnings, it is not possible to eliminate all risk factors including the following:
•Damage to hearing if effective hearing protection is not worn.
•Always remove the plug from the power supply before making any adjustments or
maintenance, including changing the blades and adjusting the depth of the cut.
•Contact with the blades.
•Reaching under the base while the tool is running and/or making contact with the
blade.
•Kickback of workpiece and parts of workpiece.
•Blade fractures.
•Faulty pieces being thrown by the blade.
Wear goggles
Wear adequate ear protection
Wear a breathing mask
KNOW YOUR PLANER
(See Fig. 1)
1. ON/OFF trigger switch
2. Lock-off button
3. Depth adjustment knob
4. Back handle
5. Front handle
6. Dust/chip extraction port (x 2)
7. Edge guide attachment knob
8. Dust/chip extraction guide switch
9. Reversible blades
10. Blade barrel
11. Clamping screw
12. Adjustable front base
13. Fixed rear base
14. Edge guide
15. Bag adaptor
16. Dust bag
17. Wrench
18. Wrench storage sleeve
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1. REMOVING OR INSTALLING PLANER BLADES
CAUTION: Always ensure that the tool is switched OFF
and unplugged from the power supply before installing or
removing blades.
Your planer is fitted with reversible blades. Blades can be
reversed when one edge has become blunt. After both
sides of the blades have been used they should be
discarded and replace with identical blades.
NOTE. These blades cannot be re-sharpened.
2. REMOVING A PLANER BLADE
Using the wrench (17), loosen the three clamping screws
(11) (See Fig. 2).
Slide the planer blade (9) from the slot in the blade barrel
(10) (See Fig. 3).
3. INSTALLING A PLANER BLADE (See Fig. 4)
Use other edge of the reversible planer blade (9), or, if dull,
replace blade.
Slide the sharp blade face up into the blade support block
of the blade barrel (10).
NOTE. The ridge along the blade should be face away from
the clamping screws (11).
Evenly tighten the clamping screws (11).
Repeat on other blade.
NOTE: Always change the two blades at the same time, otherwise an imbalance may
occur and cause vibration and shorten the life of both the blade and the tool.
NOTE: Blade position has been aligned before going out from manufactory, so do
not adjust the three inner hex screws on blade supporter.
CAUTION: When installing blades, first clean out all chips and/or foreign matter
adhering to the blade barrel (10) and the blades themselves. Use blades of the same
dimensions and weight or else the barrel will oscillate and vibrate, causing poor
planing action and tool breakdown. Tighten the clamping screws (11) carefully when
attaching the blades to the planer. A loose clamping screw could be extremely
dangerous. Regularly check to ensure that they are securely tightened.
NOTE: Your planing surface will end up rough and uneven unless the blades are set
properly and securely. The blades must be mounted so that the cutting edge is
absolutely level, i.e. parallel to the surface of the rear base (13).
4. ADJUSTING THE DEPTH OF CUT (See Fig. 5)
CAUTION: Always ensure that the tool is switched
OFF and unplugged from the power supply before
making adjustments or installing or removing blades.
Rotate the depth adjustment knob (3) clockwise for a
deeper cut and counter-clockwise for a more shallow
cut.
The numbers on the ring under the depth adjustment
knob indicate the depth of cut. E.g, when “2” is next to
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Fig. 3
Fig. 4
Fig. 5

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the pointer on the front of the planer, the depth of cut is approximately 2 mm.
If it is necessary to accurately determine the depth of cut, plane a scrap piece of
wood, measure the difference in thickness and adjust the setting.
CAUTION: Always ensure that the number on the ring is at the “0” position when the
tool is not in use; at this position, the blade can not cut the workpiece.
5. SWITCHING ON AND OFF (See Fig. 6)
CAUTION: Before plugging the machine into the power
supply always check that the trigger switch (1) and
lock-off button (2) are working properly.
Plug in the tool, push in the lock-off button (2) and pull
the trigger switch (1).
To stop the tool, simply release the trigger switch (1).
In order to restart the tool, it is necessary to operate
both the lock-off button (2) and the trigger switch (1).
This is an important safety feature that helps prevent
accidental operation of the planer.
6. PLANING
Rest the front base (12) flat on the workpiece surface without the blades making any
contact with the workpiece.
Switch on the tool and wait for the blades to reach full speed.
Move the tool gently forward, applying pressure on the front of the tool (using your
hand on the front handle [5]) at the start of planing and pressure at the rear of the
tool (using your hand on the back handle [4]) towards the end of the planing stroke.
Push the planer beyond the edge of the workpiece without tilting it downwards.
NOTE: Planing is easier if you incline the workpiece slightly away from you so that
you plane “downhill”.
The rate of planing and the depth of cut determine the quality of the finish. For rough
cutting, you can increase the depth of cut. To achieve a smooth finish you will need
to reduce the depth of cut and advance the planer slowly across the workpiece.
CAUTION: Moving the planer too quickly may cause a poor quality of cut and can
damage the blades or the motor. Moving the planer too slowly may burn or mar the
workpiece.
The proper feed rate will depend on the type of material being cut and the depth of
the cut.
Practice first on a scrap piece of material to gauge the correct feed rate and the cut
dimensions.
CAUTION: Always use two hands when holding the planer.
CAUTION: Wherever possible, clamp the workpiece to a workbench or clamping
table.
7. CHAMFERING
To make a chamfered cut, first align one of the three “V” grooves in the front base
(12) of the planer with the corner edge of the workpiece.
Choose the “V” groove that is best suited for the required chamfer depth.
Run the planer along the corner edge.
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8. EDGE GUIDE
CAUTION: Always ensure that the tool is switched OFF
and unplugged from the power supply before making
adjustments or installing or removing blades.
To fit the edge guide (14), remove the edge guide
attachment knob (7) and slide the edge guide into the
planer.
NOTE: Make sure that the two notches in the fixing plate
of the edge guide are placed over the two lugs on the
planer body.
Replace the edge guide attachment knob (7) and firmly
tighten (See Fig. 8).
Loosen the wing nut that secures the edge guide, then
position the slide to the desired width. Re-tighten the wing
nut.
The numbers on the edge guide indicate the width.
If it is necessary to change to a precise width, plane a
scrap piece of wood, measure the distance and adjust
the setting as required (See Fig. 9).
9. DUST/CHIP EXTRACTION (See Fig. 10)
Depending on which side of the planer you wish the
dust/chips to flow, connect the bag adaptor (15) to the
appropriate dust/chip extraction port (6).
The bag adaptor (15) can be installed to allow shavings
to flow either to the left or to the right of the workpiece.
Set the dust/chip extraction guide switch (8) to point
towards the desired extraction port (6).
If desired, fit the dust bag (16) to the bag adaptor (15) so
that the dust/shavings are collected.
A workshop dust extraction system or a household vacuum cleaner can be
connected to the bag adaptor(15) for the efficient removal of dust and shavings.
10. DUST BAG
When planing, attach the dust bag to the planer using the bag
adaptor (15).
In addition, wear a suitable dust mask, as there may be some
residual airborne dust particles in the area.
Clean the bag: Empty the dust bag by unzipping the lever lock
(Fig.11) located on the bottom of the bag, gently tap to remove
dust.
On occasion, slip the bag off of the frame and turn bag inside out. Brush dust off of
the lining using a soft brush.
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Maintenance and Repair
Always ensure that the tool is switched OFF and unplugged from the power supply
before making any adjustments or carrying out any maintenance procedures.
Keep the tool’s air vents unclogged and clean at all times.
Regularly check to see if any dust or foreign matter has entered the grates near the
motor and around the trigger switch. Use a soft brush to remove accumulated dust.
Wear safety glasses to protect your eyes while cleaning.
Re-lubricate all moving parts when necessary.
If the body of the tool needs cleaning, wipe it with a soft cloth.
CAUTION: Water must never come into contact with the tool.
WARNING: Do not let brake fluids, gasoline, petroleum-based products,
penetrating oil, etc., come in contact with plastic parts. They contain chemicals that
can damage, weaken or destroy plastic.
WARNING: To ensure safety and reliability, all repairs should be performed by
a qualified service technician.
WARRANTY:
This Mastercraft product carries a three (3) year replacement warranty against
defects in workmanship and materials. Mastercraft Canada agrees to replace the
defective product free of charge with the same model or one of equal value or
specification, within the stated warranty period, when returned by the original
purchaser with proof of purchase. Cordless tool battery or batteries and charger
and/or case carry a two (2) year replacement warranty against defects in
workmanship and materials. This product is not guaranteed against wear or breakage
due to misuse and/or abuse.
This product is not guaranteed if used for industrial or commercial purposes.
TOLL FREE HELPLINE: 1-800-689-9928