MATE ROLLER SOLUTIONS ROLLING SHEAR Operation instructions

Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone [phone] • 800.328.4492 • Fax [phone] • 800.541.0285
OPERATOR’S MANUAL
Trumpf Punch Press
ROLLING SHEAR
ROLLING RIB
ROLLING OFFSET
ROLLING PINCHER
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS
Use and Maintenance Instructions

Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone [phone] • 800.328.4492 • Fax [phone] • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.

ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
INDEX
I. SAFETY WARNING 2
II. BASIC TOOLING INFORMATION 3
III. TOOL ASSEMBLY / DISASSEMBLY 5
IV. INSTALLATION AND OPERATING INSTRUCTIONS 7
V. TROUBLESHOOTING 8
VI. TOOL MAINTENANCE 9
VII. MACHINE SPECIFICS AND PROGRAMMING 10
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone [phone] • 800.328.4492 • Fax [phone] • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.

ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 2
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone [phone] • 800.328.4492 • Fax [phone] • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
I. SAFETY WARNING
MATE PRECISION TECHNOLOGIES ROlLER SOLUTIONS
Mate Precision Technologies Roller Solutions tooling represents a unique and innovative approach to sheet metal
fabrication. The operation of this tooling is unlike any other style of tooling manufactured for use in a turret punch
press. Therefore, it is imperative that all persons involved in the operation and programming of the turret punch press
read and become thoroughly familiar with the entire contents of this manual prior to the installation, use or
maintenance of this tooling. Failure to do so may result in operator injury, damage to the turret punch press and/or
turret punch press tooling.
For further information about Mate’s Roller Solutions tooling, contact your local Mate Sales Engineer or our Customer
Service Department.

ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 3
II. BASIC TOOLING INFORMATION
This section is intended to acquaint you with the uses and limitations of the Mate’s Roller Solutions. Please read all
instructions carefully before operating this tool.
A. Material Thickness
1. With the exception of the Rolling Pincher, Mate’s Roller Solution tools are designed for use with a specific
material thickness.
2. The material thickness range for Mate Roller Solutions:
Minimum material thickness = 0.8mm
Maximum material thickness = 2.3mm in Aluminium
2.0mm in Mild Steel
1.5mm in Stainless Steel
3. The Rolling Shear tool cannot cut material thicker than what it was ordered for. Both the upper and lower
wheel assemblies must be replaced for use on thicker materials. To run thinner material than what the tool was
originally designed for, first run the tool in the thinner material and determine if the results are acceptable. If
the results are not acceptable, both the upper and lower wheel assemblies must be replaced. (Please follow the
instructions provided in Assembly / Disassembly)
4. The Rolling Rib and Rolling Offset tools can be used on thicker materials, but the results may not be satisfactory.
5. The Rolling Pincher tool can be used on any of the above listed materials.
B. Interchangeability with Other Tools from Mate
Components are not interchangeable with Mate’s line of tooling. Punch and Die assemblies for the Rolling Shear are
matched sets. Do not interchange punch and die assemblies from multiple Rolling Shear tools.
C. Sharpenability
The wheels used are not sharpenable.
D. Machine Requirements
These tools are suitable for sheet metal fabrication on the 1000, 2020,3000, 5000, 6000, 7000.
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone [phone] • 800.328.4492 • Fax [phone] • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.