Matsui JL4-5V-3~6 User manual

Issued March 2005
JET LOADER
JL4-V･VC-3~6 MODELS
(U version)
OPERATION MANUAL
WARNING
Thank you for choosing our product.
Before operating this equipment, please read this manual thoroughly.
Keep this manual in a location near the equipment so that it may be readily
referred to whenever a question arises during equipment operation.

Introduction
[WO-4841;JL4-V・VC-3～6]
Thank you for purchasing of our JL4 JET LOADER. Please read this manual carefully for proper and
safe operation. This instruction manual contains warranty information. Please carefully store this
manual after you have read it.
1. Warranty Period
If any defect is found in our equipment under normal operating conditions, and we determine it to be a
defective, we will repair it or replace the parts free of charge within the following period and terms:
1）This warranty shall remain valid for twelve (12) months from the date when the new products you
purchased leave our facility.
2. Scope
This warranty shall be limited to repair of our equipment or replacement of its parts, and shall not
cover any products manufactured by means of our equipment or defects in manufacturing such
products.
3. Exceptions
This warranty shall not apply to the following defects:
1）Defects caused by modifications or repairs made by any party other than our company;
2）Defects resulting from natural disasters such as earthquakes, hurricanes, typhoons and floods,
accidents and fires;
3）Defects resulting from use exceeding limitations in the specifications set forth in the instruction
manuals or catalogs;
4）Defects resulting from non-performance of maintenance and inspection by not observing manual
instructions.
5）Defects in the equipment caused by outside factors such as peeling of coating caused by generated
gas and malfunction due to electrical noise;
6）Defects resulting from non use of genuine parts (oil, medium, filters, etc.)
7）Consumables (hoses, filters, gaskets, O-rings, etc.).
4. After the warranty period expires
We will make repairs for a charge, if the performance of our equipment can be maintained by such
repairs.
5. Period during which parts can be supplied
As an approximate standard, service parts for our equipment can be supplied for eight (8) years after
the equipment is discontinued. However, some parts may be supplied even after the period elapses. So,
please make an inquiry at our service department about the availability of service parts.

Contents
- Ⅰ -
[WO-4841;JL4-V・VC-3～6-Ⅰ]
The following marked chapters are very
important. Please read them in advance and pay
attention to them.
Introduction
Contents ································································································································· I - II
Chapter 1 Configuration of Equipment
1. Product model ·················································································· 1
2. Flow diagrams ·················································································· 2
3. Packing list ······················································································· 4
Chapter 2 For Safe Operation
1. Label and meaning of each indication ············································· 7
2. Items to be observed for safety ······················································· 8
3. Labels ····························································································· 9
Chapter 3 Installation
1. Mounting the collection hopper························································· 10
2. Installation ························································································ 14
3. Connecting the power······································································· 17
Chapter 4 Preparations for Operation
1. Checking the status of each component··········································· 19
2. Control panel description ·································································· 21
Chapter 5 Operating Procedures
1. Starting procedure ··········································································· 22
2. Stopping procedure ·········································································· 23
3. Cleaning procedure ·········································································· 24

Contents
- Ⅱ -
[WO-4841;JL4-V・VC-3～6-Ⅱ]
Chapter 6 Operational Descriptions and Timing Charts
1. Jet Clone types- limit or level switch control collection hopper ······· 25
2. Vacuum hopper types, E2K control collection hopper ····················· 27
3. Jet Clone types- cylinder control or suction hopper type ASD control
collection hopper ············································································· 29
Chapter 7 Respective Parameter Setup
1. Setting guide ··················································································· 31
2. Setting procedures ··········································································· 36
Chapter 8 Inspection and Maintenance
1. Daily inspection ················································································ 38
2. Monthly inspection············································································ 41
3. Component adjustment procedure ··················································· 44
4. Operation check procedure of 3-6 way selector valve ······················47
5. Operation check procedure of automatic slide gate ························ 48
Chapter 9 Troubleshooting························································ 49
Chapter 10 List of Consumables······················································ 59
Chapter 11 Specifications········································································60
Chapter 12 Options························································································ 61

Chapter 1 Configuration of Equipment
- 1-
[WO-4841;JL4-V・VC-3～6-1]
The following marked chapters are very
important. Please read them in advance and pay
attention to them.
1. Product model
1) Collection Hopper and Control Procedure
Collection Hopper Control Procedure
Limit control
Level switch control
Jet Clone
Cylinder control
E2K control
Vacuum hopper ASD control
2) Loader Unit
Model
JL4-4V-3～6
JL4-5V-3～6
JL4-6V-3～6
JL4-4VC-3～6
JL4-5VC-3～6
JL4-6VC-3～6
3) Flow Diagrams
Flow Diagrams No.
Flow diagram type1
Flow diagram type2
Flow diagram type3
Flow diagram type4
Flow diagram type5
Flow diagram type6
Flow diagram type7
Flow diagram type8
Flow diagram type9
Flow diagram type10