Matweld 06900 User manual

632South3rdStreet
P.O.Box2816•Paducah,KY42002
270-444-0085
Fax:[phone]
Website:www.matweld.com
Email:[email protected]
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
TheMatweld Multi-PurposeGrinder
allowsoperators to remain inan
ergonomicuprightpositionwhile
performingmultiplegrindingtasks.
Lightweightandwiththe adjustable
positionsofthe grinding head andrail
guide, multiple grinding tasks can be
achieved easily all with this one tool.
Fieldweld grinding, switchpoints
andevenfrogs,thisgrinder can
handleitall. The adjustable rear
handlepositions easily for the
operatorspreferredheightand
comfortorloweredandswiveled
aroundforcompactstorage.
FLOW
10 gpm
(38 lpm)
PRESSURE
2000 psi
(140 bar)
RPM
4000
DIMENSIONS
A - 40"
B - 24"
C - 34"
WEIGHT
36 lbs
(16.36kg)
ACCESSORIES:
00499-GRINDINGSTONE
C
A B
patent no. 6,663,476
03/08
06900 MULTI-PURPOSE GRINDER
w/TRIGGERCABLEASSEMBLY
06950 MULTI-PURPOSE GRINDER
w/TRIGGERBAILASSEMBLY

2
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08

3
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
GENERAL SAFETY PRECAUTIONS:
TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THE
SAFETY PRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS AT-
TACHEDTOTHETOOLANDHOSE. ALLSAFETYPRECAUTIONSAREGIVENFORYOURSAFETY.
READTOUNDERSTANDAND FOLLOWALLSAFETY,MAINTENANCEAND OPERATION INSTRUC-
TIONS BEFORE YOU USE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE
USING THE TOOL. IN ADDITION, FOLLOW ALL SAFETY GUIDELINES GIVEN YOU BY YOUR
SUPERVISOR. DO NOT USE THE TOOL IF YOU HAVE ANY QUESTIONS ABOUT THE OPERA-
TION, SAFETY OR MAINTENANCE OF THIS TOOL. FAILURE TO FOLLOW THESE INSTRUC-
TIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE
MATWELD PLANT. MATWELD HAS NO CONTROLOVER OPERATOR OR MAINTAINER SELEC-
TION. THE CUSTOMER MUSTASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR
A PARTICULAR FUNCTION. DURING USE OF TOOL, GOOD JUDGEMENT MUST BE USED TO
WORKSAFELYANDEFFICIENTLYWITHOUTENDANGERING THEMSELVES OR BYSTANDERS.
UNDERSTANDING OF THE OPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FOR
ANYONE USING OR MAINTAINING THE TOOL.
• DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLY
TRAINED OR UNDER THE SUPERVISION OF AN INSTRUCTOR.
• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOWAND PRESSUREARE
AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FORTHE TOOLBEING USED. PER-
SONAL INJURY OR DAMAGE TO THE TOOL CAN RESULT.
• OPERATORS MUST CLEAR THE WORK AREA OF NONESSENTIAL PERSONNEL. FLYING
DEBRIS CAN CAUSE SERIOUS INJURY.
• THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH AS UN-
SAFE GRADES, POOR FOOTINGAREAS AND OVERHEAD HAZARDS.
• MAINTAIN BALANCEAND PROPER FOOTINGATALLTIMES. NEVER OVERREACHTOTHE
EXTENT THATA BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU
TO LOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE
ELSE.

4
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
• WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT THE CON-
DUCTORSARE ENERGIZEDANDTHAT HOSESAND CLOTHING CAN CONDUCTHARMFUL
ELECTRICITY. USE HOSES LABELEDAND CERTIFIEDAS NONCONDUCTIVE.
• DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DIS-
COMFORTAND POTENTIALBURNS CAN RESULTAT HIGH OILTEMPERATURES.
• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS
OF THE TOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTSAROUND
THE WORKING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND
FORCEAND CAN CAUSE SERIOUS INJURYOR DEATH IF IMPROPERLY USED.
• TOAVOID PERSONALINJURYOR EQUIPMENTDAMAGE,ALLTOOLREPAIR,MAINTENANCE
OR SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED
PERSONNEL.
• ALWAYSWEARSAFETYEQUIPMENTSUCHASOILINJECTIONRESISTANTWORKGLOVES,
SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL
DICTATED BY YOUR SUPERVISORAPPLICABLE FOR THE JOB YOUARE DOING AND THE
TOOLYOUARE USING.
• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWER
SOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL
INJURY.
• OILINJECTIONHAZARDEXISTSWITHTHISTOOL. OILINJECTIONISACONDITIONWHERE
HYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYS
WEAR GLOVES AND REPAIR ANY LEAKS IMMEDIATELY. NEVER CARRY A TOOL BY THE
HOSES.
• DO NOTUSE DAMAGEDEQUIPMENT. IMMEDIATELYREPLACEANYDAMAGEDHOSES, FIT-
TINGS, OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE OR
ABRASIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PER-
SONALINJURYORDEATH.
• CLEANUPANYOILORFLUID SPILLSIMMEDIATELY.

5
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
HAVE SUPERVISORADDADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC
WORK AREAAND LOCAL SAFETY REGULATIONS BELOW:
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

6
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06900 MULTI-PURPOSE GRINDER
SAFETY PRECAUTIONS:
1. ALWAYS WEAR PROTECTIVE EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES, EAR
PROTECTION AND SAFETY SHOES.
2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.
3. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTS
WHICH MAY IMPAIR SOUND FOOTING.
4. CAUTION OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDI-
TION WHERE THE HYDRAULIC OIL IS FORCED UNDER THE SKIN THROUGH PRESSURE
IN THE LINE.ALWAYS WEAR GLOVES, DO NOT CARRYTHE TOOLBYHYDRAULIC HOSES,
AND REPAIR LEAKS IMMEDIATELY..
5. NEVER CHANGE STONES WITH THE POWER SOURCE VALVE(S) IN THE “ON” POSITION,
TURN THE POWER SOURCE “OFF”.
6. NEVER ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE IN THE “ON”
POSITION, TURN THE POWER SOURCE “OFF”.
7. NEVER TOUCH OR TRY TO STOP A MOVING STONE.
8. ALWAYS CHECK THE WORK AREA FOR ANY TRASH WHICH MAY IGNITE FROM SPARKS.
9. ALWAYS CHECK THE AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING THE
SITE.
10. WHENCHANGINGSTONES,FOLLOWALLGRINDING STONEMANUFACTURERS INSTRUC-
TIONS FOR SAFETY AND OPERATION. USE ONLY STONES THAT COMPLY WITH ANSI
STANDARDS. BEFORE USING, RUN NEW GRINDING STONE FOR ONE MINUTE AT FULL
SPEED TO CHECK FOR DEFECTS OR VIBRATION.
11 MOSTHYDRAULICOILSHAVEAFLASHPOINTOFAPPROXIMATELY450DEGREES (F). MAKE
SURE HOSESARE COMPLETELY CLEAR OF SPARKSAND HOT DEBRIS. HAVEANOTHER
PERSON STAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE OP-
ERATIONAND FOR EMERGENCY SHUTDOWN IF NECESSARY.

7
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
PIVOT
12
3
06900 MULTI-PURPOSE GRINDER
FLOW: 10GPM(38 LPM)
PRESSURE: 2000 PSI (140 BAR)
ROTATION: COUNTER CLOCKWISE
RPM: 4000
OPERATION:
1. WITH THE POWER SOURCE IN THE “OFF” POSITION, CONNECT THE HOSES. DO
NOTDRAGTHESERVICE HOSE BY PULLING WITH THE TOOL. LOOP THE SERVICE
HOSEINTHEWORKAREAINSUCHAWAYTORELIEVE STRESS ONTHE HOSEAND
QUICK DISCONNECT FITTINGS WHILE WORKING. BEAWARE OF HOSE LOCATION
ATALLTIMES.
2. CONNECT THE TOOL TO THE POWER SOURCE.
3. GRASP THE TOOL FIRMLY BEFORE TURING ON THE VALVE OR ENGAGING THE
TRIGGER. THERE WILL BE A SLIGHT TORQUE REACTION WHEN THE STONE IS
ACTIVATED.
POSITION 1
THE STONE IS INTHE HORIZONTAL POSITION.THE
HOOK ISALSO USED IN THIS POSITION. THIS POSITION
IS PRIMARILY USED FOR COMPLETE THERMITE WELD,
PROFILEBLENDINGANDREMOVAL.
3
2
1
PIVOT
POSITION 2
THE STONE IS IN THE 45 DEGREE POSITION. THE
WHEEL WITH THE BOTH FLANGES IS USED. THIS
POSITION IS PRIMARILY USED FOR SWITCH UNDER
CUTTINGAND ROLLOVER REMOVAL.
GRINDINGHEADPOSITION

8
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06900 MULTI-PURPOSE GRINDER
12
3
PIVOT
POSITION 3
THESTONEISINTHEVERTICALPOSITION. THE
WHEELAND ONE FLANGE IS USED. THIS POSITION
IS PRIMARILY USED FOR FROG POINTAND ROLL
OVERGRINDING.
NOTE: USE BOTH FLANGES ON THE RAIL WHEEL IN
THISPOSITIONFORSTRAIGHTRAIL ROLL OVER
GRINDING.
RAIL GUIDE POSITION
POSITION 1
USE THE RAIL HOOK IN THE DOWN
POSITION FOR FIELD WELD GRINDING.
POSITION 2
USE THE RAIL HOOK IN THE UP POSITION
FORALLOTHERGRINDINGAPPLICATIONS.

9
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06900 MULTI-PURPOSE GRINDER
MAINTENANCE:
1. CHECK TOOL DAILY FOR PROPER OPERATION, LEAKS, OR DAMAGE.
2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.
3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.
4. USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMASPECIFICATION 5.7, THE HYDRAULIC
FLUID SHOULD HAVEA VISCOSITY BETWEEN 100AND 400 SSU (20-82 CENTISTOKES)AT
THEMAXIMUMANDMINIMUMEXPECTEDOPERATINGTEMPERATURES.PETROLEUMBASED
HYDRAULICFLUIDS WITHANTI-WEAR PROPERTIESANDAVISCOSITYINDEXOF OVER 140
WORK FOR A WIDE RANGE OF OPERATING CONDITIONS.
THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:
AMOCORYKONMV CITGOA/WALLTEMP
SUNVIS706 MOBILD.T.E.13
CHEVRONEP-MV TEXACO “RANDO”HDAZ
OTHER FLUIDS THAT MEET OR EXCEEDTHIS SPECIFICATION CAN BE USED.
*SEE COLD WEATHER OPERATION HYDRAULIC OILNOTE.
5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED
SERVICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES
OR WORN PART REPLACEMENT.
6. CONTACT MATWELD ON A PERIODIC BASIS, AT LEASTANNUALLY, FOR SERVICE BULLE-
TINS,SAFETYNOTICES,OR OTHERIMPORTANTINFORMATIONPERTAININGTOTHISTOOL.
COLD WEATHER OPERATION:
HYDRAULIC SYSTEM PERFORMANCE IS AFFECTED WHEN THE TEMPERATURE DROPS BE-
LOW 50 F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLU-
IDS BEFORE OPERATING.

10
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06900 MULTI-PURPOSE GRINDER
CHANGING THE GRINDING STONE:
1.) DISCONNECT THE TOOL FROM THE POWER SOURCE.
2.) ROTATE THE STONE SLOWLY BY HAND WHILE DEPRESSING THE SHAFT LOCKING PIN
MECHANISM (LOCATED ON THE SIDE OF THE GUARD CASTING).
3.) WHENTHEPINENGAGES,LOCKINGTHE SHAFT,REMOVETHE NUTHOLDINGTHESTONE
AND FLANGES TO THE SHAFT
4.) INSTALL THE NEW STONE. BE SURE THAT THE FLANGES HAVE BEEN REPLACED AND
THAT THE GRINDING STONE IS EQUIPPED WITH A BLOTTER.
5.) TIGHTEN THE NUT ON THE SHAFT. DO NOT OVER TIGHTEN AS THIS MAY CAUSE THE
STONE TO FAIL WHILE IN USE.
6.) RELEASETHE LOCKING MECHANISMAND CHECKTOMAKE SURE ITISRELEASED FROM
THE SHAFT BEFORE BEGINNING TO USE.
• REFER TO MANUFACTURER’S SPECIFICATIONS FOR TORQUE SETTINGS ON STONE
ATTACHMENT
GENERAL NOTES:

11
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
REVIEW OF HYDRAULIC PRINCIPLES
A. TOOL CIRCUIT
1. HYDRAULIC FORMULAS:
CID X RPM GPM X PSI
GPM = 231 HP = 1714 (.85)
1456.9
Example: HP required to deliver 10 GPM at 1500 PSI.
10 GPM X 1500 PSI = 15000 = 10.3 HP
1456.9 1456.9
(subtract back pressure for tool HP)
Estimated HP delivered by pump or used by tool.
PSI
GPM 500 1,000 1,500 2,000 2,500 3,000
3 1.03 2.06 3.09 4.12 5.15 6.18
5 1.72 3.43 5.15 6.86 8.58 10.30
10 3.43 6.86 10.3 13.70 17.20 20.60
15 5.15 10.30 15.40 20.60 25.70 30.90
2. BACK PRESSURE
BACK PRESSURE MEASURED AT THE TOOL RETURN PORT MUST NOT EXCEED THE MANU-
FACTURERS BACK PRESSURE RATING. MOSTMANUFACTURERS LISTTHE MAXIMUM BACK
PRESSURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI. BACK PRESSURE MEASURED ON
THE RETURN SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE
TANK. IN ALMOST ALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL
PERFORMANCE. FIRST, THE BACK PRESSURE IS SUBTRACTED FROMTHE MAXIMUM TOOL
PRESSURETOARRIVEATAMAXIMUMTOOLOPERATING PRESSURE. FOR EXAMPLE,TOOLS
WITH 2000 PSI OPERATING PRESSURE ARE INSTALLED ON A SYSTEM WITH 250 PSI BACK
PRESSURE. THIS LEAVES 1750 PSI AS A MAXIMUM TOOL PRESSURE. IMAGINE A SYSTEM
WITH 500 PSI BACK PRESSURE. 2000 MINUS 500 PSI BACK PRESSURE LEAVES ONLY 1500
PSI FOR THE TOOL. SECOND, TOOLS ARE DESIGNED FOR PRESSURE TO BUILD ON THE
PRESSURE SIDE OF THE TOOL. IF TOO MUCH PRESSURE BUILDS ON THE RETURN SIDE,
NOT ONLY IS PERFORMANCE EFFECTED, BUT SEALS MAY BLOW. THIS IS WHY IT IS VERY
IMPORTANTTODIRECTTHE FLOW INTOTHETOOLCORRECTLY. REVERSINGTHE HOSESTO
TEST MAY RESULT IN BLOWN SEALS, DAMAGETOTHE TOOL,AND PERSONALINJURY.

12
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06900
MULTI-PURPOSE
GRINDER
REV. 3
11/19/02
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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06900
MULTI-PURPOSE
GRINDER
ITEM NO. PART NO. DESCRIPTION QTY.
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QUICKDISCONNECTCOUPLER
QUICKDISCONNECTNIPPLE
PIGTAILHOSEASSEMBLY
3/8 x 1/2 NPT 45 ELBOW
DIA.1/4 X 1SHOULDERBOLT
BELLOWSSEAL
GUIDEBUSHING
LOCKINGPIN
#2STRAIGHTPLUG
INTERNALSEALKIT
TOPPORTMOTOR
RAILGUIDEFRAME
MOTORSEALKIT
RAILWHEEL
WHEELPIN
NUTINSERT
DRIVESHAFTCCW
BEARING
RETAININGRING
SEAL
INTERNALRETAININGRING
TRIGGERVALVE
SPRING
PLUG
KNOB
STRAIGHTSTONEGUARD
STONESHIELD
FLANGE
5/8-11 HEAVYHEXNUT
1/4-20 X 1 GR 5 ZP
1/4 SAE FLAT WASHER
RUBBLOCK
5/16-18 X 3/4 GR 5 ZP
5/16LOCK WASHER
5/16 SAE FLAT WASHER
DIA.3/8 X 5/16SHOULDERBOLT
FRAMEASSEMBLY
HANDLEGRIP
CONDUITGRIP
LOCKKNOB
NYLONWASHER
1/4-20 X 1 BHCS
1/4-20JAM NUT
TRIGGER
MANIFOLD
HANDLEASSEMBLY
TOPPLATE
CABLESPACER
TRIGGERCABLE
1/4-20NYLOCK NUT
RAILWHEELFLANGE
PLUNGERLEVER
BUSHING
1/4-20 X 1 3/4 BHCS
1/4-20 X 3/4 BHCS
3/8-16 X 3 1/2 GR 5 ZP
3/8-16 X 4 GR 5 ZP
3/8 SAE FLAT WASHER
CABLECLIP
1/4-20 X 5/8 BHCS
WHEELFLANGEKEEPER
1/4-20WINGNUT
1/4-20X 7/8SETSCREW
WRENCH
ADJUSTMENTNUT
CABLESTOP
#8-32X 1/4SETSCREW
00145
00146
00816
355-08-06
A6910
045036
045037
00412
231P-02
01631
00410A
06903
01612
06912A
06908
A2062
047001
046003
046005
046004
00403
045021
00413
00415
06328
046001
046006
00402
A1436
A1002
A2190
06909
A1021
A3810
A2191
A6925
06901
00160
06906
01909
A2192-N
A6351
A1450
06904
046501
06902
046503
046507
06907
A2046
00108-01
046502
046509
A6355
A6350
A1052
A1054
A2192
06905
A6349
06911
A2499
A5608
06910
02940
02919
A5500
1
1
2
2
2
1
1
2
4
1
1
1
1
1
1
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1
1
1
1
1
1
1
1
1
1
11
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1
2
4
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2
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2
1
1
1
1
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1
1
1
1
1
1
2
2
1
1
1
1
2
2
4
1
3
1
1
1
1
1
1
1

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
13
30
26
24
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27
8
16
33
32
34
35
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355
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31
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06950
MULTI-PURPOSE GRINDER
w/ BOLT-ON TRIGGER BAIL
02/28/05

15
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06950
MULTI-PURPOSE GRINDER
w/ BOLT-ON TRIGGER BAIL
02/28/05 ITEM NO. PART NO. DESCRIPTION QTY.
1
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3
4
5
6
12
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QUICKDISCONNECTCOUPLER
QUICKDISCONNECTNIPPLE
PIGTAILHOSEASSEMBLY
1/2MPX1/2MPNIPPLE
DIA.1/4 X 1SHOULDERBOLT
HANDLE
RAILGUIDEFRAME
MOTORSEALKIT
SAFETYLEVER
TRIGGERMOUNTINGBLOCK
NUTINSERT
DRIVESHAFTCCW
BEARING
RETAININGRING
SEAL
INTERNALRETAININGRING
TRIGGERVALVE
SPRING
PLUG
SAFETYLEVERSPRING
STRAIGHTSTONEGUARD
STONESHIELD
FLANGE
5/8-11 HEAVYHEXNUT
1/4-20 X 1 FLAT HEAD BOLT
1/4 SAE FLAT WASHER
RUBBLOCK
5/16-18 X 3/4 HEX HEAD BLOT GR 5 ZP
5/16LOCK WASHER
5/16 SAE FLAT WASHER
1/8X1SPRINGPIN
FRAMEASSEMBLY
1/2I.D. SET COLLAR
LOCKINGKNOB
NYLONWASHER
FLOWCONTROLVALVE
SPRING
ACTUATIONBUTTON
#4SAEO-RINGHEXSOCKETPLUG
SAFETYLEVERRESETBLOCK
1/4-20X5/16 SOCKETHEADSETSCREW
5/16-18HEX JAMNUT
5/16-18WELD STUD
MANIFOLDMOUNTBRACKET
1/4-20 X 2 3/4 HEX HEAD BOLT GR 5 ZP
1/4-20NYLOCK NUT
1/4-20 X 1 3/4 HEX HEAD BOLT GR 5 ZP
FLOWCONTROLCARTRIDGEVALVE
3/8-16 X 3 1/2 HEX HEAD BOLT GR 5 ZP
3/8-16 X 4 HEX HEAD BOLT GR 5 ZP
3/8 SAE FLAT WASHER
DIA.3/8 X 5/16SHOULDERBOLT
1/4-20WINGNUT
1/4-20X7/8 HEXSOCKET SETSCREW
WRENCH
WHEELFLANGEKEEPER
KNOB
WHEELPIN
RAILWHEELFLANGE
RAILWHEEL
RAILGUIDEFRAME
00145
00146
00816
69-08-08
A6910
06956
06903
01612
03981
06953
A2062
047001
046003
046005
046004
00403
05960
00413
00415
046594
046001
046006
00402
A1436
A6306
A2190
06909
A1021
A3810
A2191
A6062
06901
LC-050
01909
A2192-N
00795
01627
05954
231P-04
06952
A5602
A1452
A1019
06954
A1008
A2046
A1005
00796
A1052
A1054
A2192
A6925
A2499
A5608
06910
06911
06328
06908
00108-01
06912A
06903
1
1
2
2
1
1
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
2
1
2
8
1
7
2
6
2
1
2
1
1
1
1
1
2
1
1
1
1
1
2
4
4
1
2
2
4
1
1
1
1
1
1
1
2
1
1

16
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06950
MULTI-PURPOSE GRINDER
w/ WELDED TRIGGER BAIL
07/01/05
12
57
51
20
5
28
27
8
26
23
22
15
31
29
25
56
55
54
17
18
19
16
13
33
32
34
50
3432
53
39
52
36
38
58
11
57
10
48
43 "P"
6
45 37
9
37
49
49
48
30
47 47
46 9
35
7
3
21
3
14 24
30 44 4
43
40
7"P"
"T"
2
4
41
42
"T"
1

17
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
ITEM NO. PART NO. DESCRIPTION QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
QUICKDISCONNECTCOUPLER
QUICKDISCONNECTNIPPLE
PIGTAILHOSEASSEMBLY
1/2MPx1/2MPNIPPLE
DIA.1/4 X 1SHOULDERBOLT
HANDLE
1/2MP X1/2MJIC90 ELBOW
LOCKINGPIN
PLUG
INTERNALSEALKIT
TOPPORTMOTOR
RAILGUIDEFRAME
MOTORSEALKIT
SAFETYLEVER
NUTINSERT
DRIVESHAFTCCW
BEARING
RETSININGRING
SEAL
INTERNALRETAININGRING
TRIGGERVALVE
SPRING
PLUG
SAFETYLEVERSPRING
STARIGHTSTONEGUARD
STONESHEILD
FLANGE
5/8-11HEAVY HEXNUT
1/4-20 X 1 FLAT HEAD BOLT
1/4 SAE FLAT WASHER
RUBBLOCK
5/16-18 X 3/4 HEX HEAD BOLT GR 5 ZP
5/16SAE LOCKWASHER
5/16 SAE FLAT WASHER
1/8X1SPRINGPIN
FRAMEASSEMBLY
1/2I.D. LOCKCOLLAR
LOCKINGKNOB
NYLONWASHER
FLOWCONTROLMANIFOLD
SPRING
ACTUATIONBUTTON
#4SAEO-RINGHEXSOCKETPLUG
1/4-20 X 2 3/4 HEX HEAD BOLT GR 5 ZP
1/4-20NYLOCK NUT
FLOWCONTROLCARTRIDGEVALVE
3/8-16 X 3 1/2 HEX HEAD BOLT GR 5 ZP
3/8-16 X 4 HEX HEAD BOLT GR 5 ZP
3/8 SAE FLAT WASHER
DIA.3/8 X 5/16SHOULDERBOLT
1/4-20WINGNUT
1/4-20X7/8 HEXSOCKET SETSCREW
WRENCH
WHEELFLANGEKEEPER
KNOB
WHEELPIN
RAILWHEELFLANGE
RAILWHEEL
00145
00146
05955
69-08-08
A6910
06956
405-08-08
00412
05436
01631
00410A
06903
01612
03981
A2062
047001
046003
046005
046004
00403
05960
00413
00415
046594
046001
046006
00402
A1436
A6306
A2190
06909
A1021
A3810
A2191
A6062
06901
LC-050
-1901
A2192-N
00795
01627
05954
231P-04
A1009
A2046
00796
A1052
A1054
A2192
A6925
A2499
A5608
06910
06911
06328
06908
06912A-03
06912A
1
1
2
2
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
2
4
1
4
2
4
2
1
2
1
1
1
1
1
2
2
2
1
2
2
4
1
1
1
1
1
1
1
2
1
06950
MULTI-PURPOSE GRINDER
w/ WELDED TRIGGER BAIL
07/01/05

18
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
06900 MULTI-PURPOSE GRINDER
DECALLEGEND

19
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
LIMITEDWARRANTY
MATWELD, INC., PADUCAH, KY., WARRANTS TO THE ORIGINAL PURCHASE OF THIS PROD-
UCTTHATTHEPRODUCT WILLBE FREE FROM DEFECTS IN MATERIALANDWORKMANSHIP
FOR THE PERIOD OF ONE (1) YEAR AFTER THE DELIVERY OF SUCH PRODUCT TO THE
CUSTOMER.OTHEREQUIPMENTAND PARTSUSED,BUTNOTMANUFACTUREDBYMATWELD
INC. ARE COVERED DIRECTLY BY THE WARRANTY OF THE MANUFACTURER OF THOSE
PRODUCTS.PROOF OF PURCHASE MUST BE DOCUMENTED INCLUDING REFERENCETOA
SERIAL NUMBER LOCATED ON EACH TOOL. THE PURCHASER’S ONLY REMEDIES UNDER
THIS LIMITED WARRANTY SHALL BE LIMITED AT MATWELD’S SOLE OPTION TO THE FOL-
LOWING: REPAIR, REPLACEMENT OR REFUND OF THE PURCHASE PRICE OF THE DEFEC-
TIVE PRODUCTS. EACH OF THESE REMEDIES REQUIRES TIMELY NOTIFICATION OF THE
DEFECT IN THE PRODUCT AND SUBSTANTIATION THAT THE PRODUCT HAS BEEN PROP-
ERLY STORED, MAINTAINED AND USED. MATWELD’S OBLIGATIONS HEREUNDER EXTEND
ONLY TO THE PURCHASER OF THE PRODUCT AND NOT TO ANY THIRD PARTY.
AS A CONDITION PRECEDENT TO MATWELD’S OBLIGATION HEREUNDER, THE DEFECTIVE
PRODUCT MUST NOT HAVE BEENALTERED OR MODIFIED WITHOUT THE EXPRESS WRITTEN
APPROVAL OF MATWELD, INC. THE PRODUCT MUST NOT HAVE BEEN SUBJECTED TO DELIB-
ERATEDAMAGE,SHIPPINGDAMAGE,NEGLECT,TAMPERINGBYUNAUTHORIZEDPERSONNEL
OR DAMAGE BY IMPROPER USE, STORAGE OR MAINTENANCE. SERIAL NUMBERS MUST NOT
HAVE BEENALTERED,DEFACED ORREMOVED.SUCHACTION VOIDSLIMITEDWARRANTY.
EXCLUSIONS TO LIMITED WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY,
WRITTEN OR ORAL, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY
IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITED WARRANTY DOES NOT COVER NORMAL WEAR AND TEAR ITEMS SUCH AS FIL-
TERS, HOSES, COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES.
LIMITATION OF LIABILITY
EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPON-
SIBLEFORANYINJURY, LOSSORDAMAGE, DIRECT,INCIDENTALORCONSEQUENTIAL,ARIS-
INGOUTOFTHE USEORMISUSEOR INABILITYTOUSE THE PRODUCT, HOWEVERCAUSED
AND ONANY THEORY OF LIABILITY INCLUDING, WITHOUT LIMITATIONS, BREACH OF CON-
TRACT, TORT, (INCLUDING NEGLIGENCE OR STREET LIABILITY) AND NOT WITHSTANDING
ANY FAILURE OF ANY REMEDY HEREIN OF ITS ESSENTIAL PURPOSE, EVEN IF MATWELD
WASAWAREOFTHISPOSSIBILITYOF SUCH DAMAGE. MATWELD’S LIMITED WARRANTYAS
SETFORTHABOVE SHALL NOTBE ENLARGED, DIMINISHED ORAFFECTED BY,AND NO OB-
LIGATION OR LIABILITY SHALLARISE OR GO OUT OF THE RENDERING OF TECHNICALAD-
VICE OR SERVICE BY MATWELD OR ITSAGENTS. THE FOREGOING MAY NOT BE CHANGED
EXCEPT BY WRITTEN AGREEMENT SIGNED BY AN AUTHORIZED OFFICER OF MATWELD,
THE REMEDIES SET FORTH HEREINARE EXCLUSIVE.

20
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
03/08
CUSTOMERINFORMATION:
Name _____________________________________________________
Company___________________________________________________
Serial # of your Matweld tool___________________________________
(Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order information.)
MATWELD HYDRAULIC TOOL LIST
All Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI
POWERUNITS:
00100K – GASOLINE POWERED 1-10 GPM OR 2-5 GPM
02900A – DIESEL 1-10 GPM OR 2-5 GPM
(OPTIONAL CATALYTIC EXHAUST AND/OR MSHA CERTIFIED)
05500 – TWIN POWER DUAL CIRCUIT 1-10 GPM OR 2-5 GPM & 5000 WATT GENERATOR
02050K – GASOLINE POWERED 1-5 GPM
03700A – ELECTRIC POWER 1-10 GPM OR 2-5 GPM
GRINDERS:
09200A – PRECISION FROG GRINDER
06000 – PROFILE GRINDER
06900 & 06900A – MULTI-PURPOSE GRINDER (TRIGGER VERSION AVAILABLE)
05900 – FROG/PROFILE GRINDER (TRIGGER VERSION AVAILABLE)
00700 – RAIL SURFACING GUIDE
04600 – STRAIGHT STONE CW ROTATION (TRIGGER VERSION AVAILABLE)
04700 – STRAIGHT STONE CCW ROTATION (TRIGGER VERSION AVAILABLE)
07500 – CHAMFER TOOL
04800 – CUP STONE GRINDER (TRIGGER VERSION AVAILABLE)
00600C – CUP STONE GRINDER
05400 – ANGLE GRINDER
05600 – BULL NOSE GRINDER
02400 – 10” OR 14” FROG AND SWITCH GRINDER
TRACKTOOLS:
03900A– REVERSING RAIL SAW
05100A & 05100B – POWER WELD SHEAR
03500 – SELF FEED RAIL DRILL
01600A – 5 GPM 1” IMPACT WRENCH
04500D – HYDRAULIC DRILL IMPACT WRENCH
08200 – TAMPER
02800 – 60 TON BRIDGE SPREADER
01200 – SPRING ANCHOR APPLICATOR
01100A – SPIKE PULLER (SINGLE, 2 STAGE &TRIGGER VERSIONS AVAILABLE)
OTHERPRODUCTS:
HYDRAULIC MANIFOLDS
HYDRAULIC TEST GAUGES
HOSE REELS
HYDRAULIC HOSES
ACCESSORIES
00800A– 16” RAIL SAW
05000 – HAND PUMP WELD SHEAR
01500 – RAIL DRILL
02500 – 10 GPM 1” IMPACT WRENCH
03100C – RAIL PULLER
08300 – SPIKE DRIVER
07650 – HYDRAULIC CLIP TOOL