Matweld 09200 User manual

632South3rdStreet
P.O.Box2816•Paducah,KY42002
270-444-0085
Fax:[phone]
Website:www.matweld.com
Email:[email protected]
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
TheMatweld“PRECISIONFROGGRINDER”isahydraulicpowered,trackmountedmachinethat
providesaprecisionguideframewithmultipleaxisadjustment enabling the operatortomake
consistentrefinishinggrinds.
Rev.06/09
Accessories 00499- 8 x 1x5/8 GRINDING STONE
09299 - 4 x 3 x 5/8-11 CUP STONE
09295- 2’RAILKIT
Weight Base: 38 lbs (17.25 kg)
Grinder: 84 lbs (38 kg)
Overall:122 lbs (55.5 kg) PATENT PENDING
09200/09200A PRECISION FROG GRINDER

2
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10

3
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
GENERAL SAFETY PRECAUTIONS:
TOOLOPERATORSAND MAINTENANCE PERSONNELMUSTALWAYS COMPLY WITH THE SAFETY
PRECAUTIONS GIVEN INTHIS MANUAL,AND WITHALL STICKERSAND TAGSATTACHEDTO THE
TOOLANDHOSE. ALLSAFETYPRECAUTIONSAREGIVEN FOR YOUR SAFETY. READTOUNDER-
STANDAND FOLLOWALLSAFETY,MAINTENANCEANDOPERATIONINSTRUCTIONS BEFOREYOU
USE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE USING THE TOOL. IN ADDI-
TION, FOLLOWALLSAFETY GUIDELINES GIVEN YOU BYYOUR SUPERVISOR. DO NOTUSE THE
TOOL IF YOU HAVE ANY QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF
THIS TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY
OREQUIPMENTDAMAGE.
MATWELD HAS NO CONTROLOVER TOOLUSE OR OPERATION ONCE ITLEAVES THE MATWELD
PLANT. MATWELDHAS NO CONTROLOVEROPERATOR ORMAINTAINER SELECTION. THE CUS-
TOMERMUSTASSUMERESPONSIBILITYFORTHETOOL’SSUITABILITYFORAPARTICULARFUNC-
TION. DURING USE OF TOOL, GOOD JUDGEMENT MUST BE USED TO WORK SAFELYAND EFFI-
CIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS. UNDERSTANDING OF THE
OPERATIONANDMAINTENANCEMANUALISESSENTIALFORANYONEUSINGORMAINTAININGTHE
TOOL.
• DONOTOPERATETHETOOLUNTILYOU HAVEBEENTHOROUGHLYANDPROPERLYTRAINED
OR UNDER THE SUPERVISION OFAN INSTRUCTOR.
• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE ARE
AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PER-
SONALINJURY OR DAMAGE TO THE TOOLCAN RESULT.
• OPERATORS MUST CLEAR THE WORKAREA OF NONESSENTIAL PERSONNEL. FLYING DE-
BRISCAN CAUSE SERIOUS INJURY.
• THE OPERATOR MUST BE FAMILIAR WITHALLPROHIBITED WORKAREAS SUCHAS UNSAFE
GRADES, POOR FOOTINGAREASAND OVERHEAD HAZARDS.
• MAINTAIN BALANCEAND PROPER FOOTINGATALLTIMES. NEVER OVERREACHTOTHE EX-
TENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TO
LOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE ELSE.
• WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYSASSUME THAT THE CONDUC-
TORS ARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFUL ELEC-
TRICITY. USE HOSES LABELEDAND CERTIFIED AS NONCONDUCTIVE.
• DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOM-
FORTAND POTENTIALBURNS CAN RESULTAT HIGH OILTEMPERATURES.
• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF
THE TOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE
WORKING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND FORCE
AND CAN CAUSE SERIOUS INJURY OR DEATH IF IMPROPERLYUSED.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
• TOAVOID PERSONALINJURYOR EQUIPMENTDAMAGE,ALLTOOLREPAIR, MAINTENANCE OR
SERVICE MUST ONLY BE PERFORMED BYAUTHORIZEDAND PROPERLYTRAINED PERSON-
NEL.
• ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,
SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL DIC-
TATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOL
YOUARE USING.
• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWER
SOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL IN-
JURY.
• OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHERE
HYDRAULICOILISINJECTED UNDERTHESKINFROMPRESSUREINTHELINE. ALWAYSWEAR
GLOVESAND REPAIRANYLEAKS IMMEDIATELY. NEVER CARRYATOOL BYTHE HOSES.
• DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FIT-
TINGS, OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE ORABRA-
SIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL IN-
JURY OR DEATH.
• CLEANUPANYOILORFLUIDSPILLS IMMEDIATELY.
• HAVE SUPERVISORADDADDITIONAL PRECAUTIONS RELATING TOTHE SPECIFIC WORK
AREAAND LOCALSAFETY REGULATIONS BELOW:
*
*
*
*
*
*
*
*
*
*
*

5
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200A PRECISION FROG GRINDER
SAFETY PRECAUTIONS:
1. ALWAYS WEAR PROTECTIVE EQUIPMENT SUCHAS GLOVES, SAFETY GLASSES, EAR PRO-
TECTIONAND SAFETY SHOES.
2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.
3. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTS
WHICHMAYIMPAIR SOUND FOOTING.
4. CAUTION OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION ISACONDITION
WHERE THE HYDRAULIC OIL IS FORCED UNDER THE SKIN THROUGH PRESSURE IN THE
LINE. ALWAYS WEAR GLOVES, DO NOT CARRY THE TOOL BY HYDRAULIC HOSES, AND RE-
PAIRLEAKSIMMEDIATELY..
5. NEVER CHANGE STONES WITH THE POWER SOURCE VALVE(S) IN THE “ON” POSITION,
TURN THE POWER SOURCE “OFF”.
6. NEVER ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE IN THE “ON” POSI-
TION, TURN THE POWER SOURCE “OFF”.
7. NEVER TOUCH OR TRY TO STOP A MOVING STONE.
8. ALWAYS CHECK THE WORKAREAFORANYTRASH WHICH MAYIGNITE FROM SPARKS.
9. ALWAYS CHECK THEAREAFOR SMOLDERING TIES OR TRASH BEFORE LEAVING THE SITE.
10. WHENCHANGINGSTONES,FOLLOWALLGRINDINGSTONEMANUFACTURERSINSTRUCTIONS
FOR SAFETYAND OPERATION. USE ONLY STONES THAT COMPLY WITHANSI STANDARDS.
BEFORE USING, RUN NEW GRINDING STONE FOR ONE MINUTE AT FULL SPEED TO CHECK
FOR DEFECTS OR VIBRATION.
11 MOSTHYDRAULIC OILS HAVEAFLASH POINT OFAPPROXIMATELY450 DEGREES (F). MAKE
SURE HOSES ARE COMPLETELY CLEAR OF SPARKS AND HOT DEBRIS. HAVE ANOTHER
PERSON STAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE OP-
ERATION AND FOR EMERGENCYSHUTDOWN IF NECESSARY.
HYDRAULICSPECIFICATIONS
FLOW:
PRESSURE:
MAXBACK PRESSURE:
RPM:
10 GPM (38 LPM)
2000 PSI (140 BAR)
250 PSI (17 BAR)
4000

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200APRECISION FROG GRINDER
Setup and operation
ThePrecision FrogGrinder isdesigned to operateboth 1”X 8”and 4” X3” grindingstones.
The1”X 8”grindingstone isusedfor themajorityofoperationssuchasgrinding outdefectsas wellasgrinding
backtheprofile oftheFrog afterrebuilding.
The4”X3” cupstoneisideal forthefinishgrinding, radiusprofilingandto grindinthepointslope.
Setthe base ofthe Precision FrogGrinder on theFrog, centering iton the workarea. Set thegrinder onto the
baseand lockwiththe rollerclamps.
Withthe 1” X8” stone installedthe defectcan be groundout or ifdefect iscarbonarc cutwith air (CAC-A)
thenthe grindercan beused toclean outthe slagbefore welding.
ROLLERCLAMP

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200APRECISION FROG GRINDER
Afterwelding upthe Frog,beginto roughgrind thesurface withthe 1”X 8”stone. Thebase ofthe grinderis
stillcenteredfor thispurpose.
Forflangewayalignment
Markthe castingofthe Frogwith astraight edgeand soapstone forreferenceof originalprofile.
Stretchthe guidecable from eacheye hookon the baseto alignthe basegrinder over thestraight edgemark.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200APRECISION FROG GRINDER
Tightenthe baseto the Frog,centered overthis work area.Ensure that thesoap stonereference line andcable
arealigned
Grindtheflangeway fromthebottomup. Theangleadjustmentwill beonapproximatelythe 4thnotchfrom
vertical.
(#8 notch in this example. This may vary depending on the grinding stone wear.)
Startingatthebottomof theflangewaybegin grindingupward.
Usethe hand wheelto move the stoneup or down.
Thecrankhandles arefor adjustingthestone fromside-to-side whilerolling thegrinderback andforth across
thelengthof thebase.

9
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200APRECISION FROG GRINDER
FinishGrinding theTopofRail
Withthe cup stoneinstalled asposition 1, starton eitherside of theweld repairand setthestone towhere itjust
touchesthe railandthen runthe stoneinto theweld.
GrindingtheRadius
Adjustangleof cuptoapproximately position6to grindradius.
GrindingtheRadius
Changeangleof cupstoneto approximatelyposition8.

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200APRECISION FROG GRINDER
CheckGrinding
Setangleof cup stone to approximately 3 to complete radius.

11
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
GrindingDefectforHeadWash RailWeldRepair
Picturebelow shows09295 -2’ RailKitinstalled
GrindSwitch PointsandStockRails
09200APRECISION FROG GRINDER
ADDITIONALUSES OF THEPRECISIONFROG GRINDER

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MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200 PRECISION FROG GRINDER
CHANGING THE 8” GRINDING STONE:
1.) DISCONNECT THE TOOL FROM THE POWER SOURCE.
2.) USING THE WRENCH PROVIDED LOOSEN THE TWO HEX FASTENERS OR BOLTS AND RE-
MOVE THE STONE GUARD.
3.) ROTATETHESTONESLOWLYBYHANDWHILE DEPRESSINGTHESHAFTLOCKINGPINMECHA-
NISM LOCATED ON THE SIDE OF BEARING HOUSING.
4.) WHEN THE PIN ENGAGES, LOCKING THE SHAFT, REMOVE THE NUT HOLDING THE STONE
AND FLANGES TO THE SHAFT
5.) INSTALL THE NEW STONE. BE SURE THAT THE FLANGES HAVE BEEN REPLACEDAND THAT
THE GRINDING STONE IS EQUIPPED WITHABLOTTER.
6.) TIGHTEN THE NUT ONTHE SHAFT. DO NOT OVER TIGHTENAS THIS MAY CAUSE THE STONE
TO FAILWHILE IN USE.
7.) RELEASETHE LOCKING MECHANISMANDCHECKTOMAKE SURE ITIS RELEASED FROM THE
SHAFT BEFORE BEGINNING TO USE.
8.) REINSTALLTHE STONE GUARD.
9.)
REFERTOMANUFACTURER’SSPECIFICATIONS FORTORQUESETTINGS ON STONEATTACH-
MENT

13
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200 PRECISION FROG GRINDER
CHANGING THE 4” CUP STONE:
1.) DISCONNECT THE TOOL FROM THE POWER SOURCE.
2.) USING THE WRENCH PROVIDED LOOSEN THE TWO HEX FASTENERS OR BOLTS AND RE-
MOVE THE STONE GUARD.
3.) ROTATETHESTONESLOWLYBYHANDWHILE DEPRESSINGTHESHAFTLOCKINGPINMECHA-
NISM LOCATED ON THE SIDE OF BEARING HOUSING.
4.) WHENTHEPIN ENGAGES, LOCKINGTHE SHAFT,CONTINUE DEPRESSINGTHELOCKING PIN
WHILE TURNING THE 4” CUP STONE BY HAND TO LOOSENAND REMOVE.
5.) LEAVETHE BACKING FLANGEINPLACEANDINSTALLTHENEW CUPSTONE.MAKESURETHE
NEW CUP STONE HAS A PAPER BLOTTER INSTALLED.
6.) RELEASETHE LOCKING MECHANISMANDCHECKTOMAKE SURE ITIS RELEASED FROM THE
SHAFT BEFORE BEGINNING TO USE.
7.) REINSTALLTHE STONE GUARD.

14
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200A PRECISION FROG GRINDER
MAINTENANCE:
1. CHECK TOOL DAILY FOR PROPER OPERATION, LEAKS, OR DAMAGE.
2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.
3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.
4. USEHYDRAULICFLUIDS THATCOMPLYWITHHTMASPECIFICATION5.7,THEHYDRAULICFLUID
SHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKE) AT THE MAXI-
MUMAND MINIMUM EXPECTED OPERATINGTEMPERATURES. PETROLEUM BASED HYDRAU-
LICFLUIDSWITHANTI-WEARPROPERTIESANDAVISCOSITY INDEX OF OVER 140 WORK FOR
AWIDE RANGE OF OPERATING CONDITIONS.
THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:
AMOCORYKONMV CITGOA/WALLTEMP
SUNVIS706 MOBILD.T.E.13
CHEVRONEP-MV TEXACO“RANDO” HDAZ
OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.
5. HAVETOOLINSPECTED,ATLEASTANNUALLY,BYMATWELD ORAMATWELDQUALIFIED SER-
VICEREPRESENTATIVETO DETERMINE IFTOOLISIN NEED OF SAFETYCHANGES OR WORN
PARTREPLACEMENT.
6. CONTACTMATWELD ONAPERIODIC BASIS,AT LEASTANNUALLY, FOR SERVICE BULLETINS,
SAFETY NOTICES, OR OTHER IMPORTANTINFORMATION PERTAINING TOTHIS TOOL.
COLD WEATHER OPERATION
HYDRAULIC SYSTEM PERFORMANCE ISAFFECTED WHEN THE TEMPERATURE DROPS BELOW
50 F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUIDS BEFORE
OPERATING.

15
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
REVIEW OF HYDRAULIC PRINCIPLES
A. TOOL CIRCUIT
1. HYDRAULICFORMULAS:
CID X RPM GPM X PSI
GPM = 231 HP = 1714 (.85)
1456.9
Example: HP required to deliver 10 GPM at 1500 PSI.
10 GPM X 1500 PSI = 15000 = 10.3 HP
1456.9 1456.9
(subtract back pressure for tool HP)
Estimated HP delivered by pump or used by tool.
PSI
GPM 500 1,000 1,500 2,000 2,500 3,000
3 1.03 2.06 3.09 4.12 5.15 6.18
5 1.72 3.43 5.15 6.86 8.58 10.30
10 3.43 6.86 10.3 13.70 17.20 20.60
15 5.15 10.30 15.40 20.60 25.70 30.90
2. BACK PRESSURE
BACK PRESSURE MEASUREDATTHE TOOL RETURN PORTMUST NOTEXCEED THE MANUFAC-
TURERS BACK PRESSURE RATING. MOST MANUFACTURERS LIST THE MAXIMUM BACK PRES-
SURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI. BACK PRESSURE MEASURED ON THE RE-
TURN SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK. IN
ALMOSTALLCASESTHELOWERTHE BACK PRESSURETHEBETTERTHETOOLPERFORMANCE.
FIRST, THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOL PRESSURE TO AR-
RIVEATAMAXIMUMTOOLOPERATING PRESSURE. FOR EXAMPLE,TOOLSWITH 2000PSIOPER-
ATING PRESSUREARE INSTALLED ONASYSTEM WITH 250 PSI BACK PRESSURE. THIS LEAVES
1750 PSIASAMAXIMUMTOOL PRESSURE. IMAGINEASYSTEM WITH 500 PSI BACK PRESSURE.
2000 MINUS 500 PSI BACK PRESSURE LEAVES ONLY 1500 PSI FOR THETOOL. SECOND,TOOLS
ARE DESIGNED FOR PRESSURE TO BUILD ON THE PRESSURE SIDE OF THE TOOL. IF TOO
MUCH PRESSURE BUILDS ON THE RETURN SIDE, NOT ONLY IS PERFORMANCE EFFECTED,
BUT SEALS MAY BLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE
TOOL CORRECTLY. REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE
TO THE TOOL,AND PERSONAL INJURY.

16
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
BASE FRAME ASSEMBLY
09200
PRECISION FROG GRINDER
PRODUCED PRIOR TO 08/29/07

17
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200 PRECISION FROG GRINDER
ITEM NO. PART NO. DESCRIPTION QTY.
09201
09202
09203
09204
09205
09206
09207
09208
09210
09211
09212
09235
A1001
A1021
A1028
A1452
A1458
A2062
A2190
A2191
A5590
00804-01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
BASEFRAMEASSEMBLY
STRUTBEARINGCAP
BEARING BLOCK-FEED ROD
FLANGEBEARING3/4x 5/8
RAILCLAMPLH
RAILCLAMPRH
CLAMP/FEEDHANDLE
FEED ROD LH
FEED ROD DUAL
BASEADJUSTMENTKNOB
SWIVELBASE
FLAPGUARD
1/4-20 x 3/4 HEX HEAD BOLT
5/16-18 x 3/4 HEX HEAD BOLT
5/16-18 x 2 1/2 HEX HEAD BOLT
5/16-18 JAM NUT ZP
1/2 -13 JAM NUT ZP
1/4-20 NUT INSERT
1/4SAEFLATWASHER
5/16SAEFLATWASHER
10-24 x 1/4 SET SCREW
DRIVESHAFTKEY
1
4
1
6
3
1
3
2
1
2
2
2
22
3
2
2
2
4
4
3
3
3

18
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
GRINDER HEAD ASSEMBLY 09200
PRECISION FROG GRINDER
PRODUCED PRIOR TO 08/29/07
PART#09275 (CHAIN REEL)THAT IS USED
ASTHE CABLE GUIDE ISSUPPLIED WITH
GRINDERBUT ISN’T SHOWNHERE.

19
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
09200 PRECISION FROG GRINDER
ITEM NO. PART NO. DESCRIPTION QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
00403
00404
00405
00406
00410B
00412
00413
00415
00502
00705
00706HD
00710
00713
00806-01
03930A
05919
05940
09218
09220
09221
09222
09223
09224
09225
09226
09228
09229
09230
09231
09232
09232-01
09237
09238
315-08-10
515-08-10
6500-08-08
A1005
A1021
A1041
A1043-CARRIAGE
A1452
A1481
A2046
A2190
A2192-N
A2192-T
A2200
03858
A3860
A5434
A5620
A5624
A5751
A6311
A6358
A6960
00402
A1436
INTERNALRETAINING RING
SEAL
EXTERNALRET. RING
DRIVESHAFTBEARING
TOPPORTMOTOR
LOCKING PIN
SPRING
PLUG
DRIVESHAFTCCW
1 5/8 INT. RET. RING
3/4 EXT. RET. RING HD
HEIGHTADJ.TUBE SEAL
HEIGHTADJ. BEARING
MOTORSHAFT KEY
CRANK HANDLE KNOB
HAND WHEEL
1/2 WAVE WASHER
SLIDEBEARING
HEIGHTADJUSTMENTASSEMBLY
HEIGHTADJUSTMENTSHAFT
HEIGHTADJUSTMENTSCREW
BEARINGHOUSING
SUPPORTSHAFT
ANGLEADJUSTMENTASSEMBLY
ANGLELOCKPLATE
8”STONE GUARDASSEMBLY
SUPPORT BLOCK
GUARDMOUNT
4” CUPSTONE GUARD
ADJUSTABLEHANDLE
LOCKKNOBSHAFT
SUPPORTSHAFTBLOCK
PRESSURE/RETURN HOSE
1/2 T x #10 MALE CONN.
1/2 T x 10 STR. THRD. 90
#8 MJIC x #8 FJIC SWIVEL
1/4-20 x 1 3/4 HEX HEAD BOLT
5/16-18 x 3/4 HEX HEAD BOLT
3/8-16 x 3/4 HEX HEAD BOLT
3/8-16 x 1 1/4 CARRIAGE BOLT
5/16-18 JAM NUT ZP
DIA. 1/2 x 1 SHOULDER BOLT
1/4-20 NYLOCK NUT
1/4SAEFLATWASHER
3/8 NYLON WASHER
3/8TOOLINGWASHER
3/4 x 1 1/4 WASHER
5/16 x 1 1/4 FENDER WASHER
3/8 x 1 1/4 FENDER WASHER
1/4-20 x 3/4 SHCS
5/16-18 x 1/2 SET SCREW
5/16-18 x 1/2 SET SCREW - N
5/16-18 x 1 3/4 COUPLING NUT
5/16 x 3/4 FLAT HEAD BOLT
5/16-18 x 3/4 BHCS
DIA. 3/4 x 1 SHOULDER BOLT
STONEFLANGE
5/8-11 HVY HEX NUT
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
2
1
4
8
1
1
1
1
1
12
2
2
2
4
4
1
2
1

20
MATWELD, INC. PHONE:[phone] FAX:[phone]
Matweld reserves the right to change parts, features, or specifications without notice.
Rev. 02/10
BASE FRAME ASSEMBLY 09200A
PRECISION FROG GRINDER
PRODUCEDAFTER 08/29/07
13
19
21
7
25
3
5
8
6
5
4
5
20
22
18
17
11
18 12
10
16
9
1
19
14
15
19
2
232218
24
26