Mavic COSMIC CXR 60 User manual

Technical Manual 2014

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WWW.TECH-MAVIC.COM
2014
CONTENTS
WWW.TECH-MAVIC.COM
MAVIC
®
WHEELS
COSMIC CXR 60 Tubular
COSMIC CXR 60 Clincher
COSMIC CARBONE Ultimate 14
COSMIC CARBONE 40 Tubular
COSMIC CARBONE 40 Clincher
COSMIC CARBONE SLS
COSMIC ELITE S
AKSIUM S 14 (White and Red)
CROSSMAX SLR 650b (27.5”)
CROSSMAX SLR 650b (27.5”) Center-Lock
CROSSMAX SLR 650b (27.5”) Lefty
CROSSMAX ST 29” Lefty
CROSSMAX ENDURO WTS 26”
CROSSMAX ENDURO WTS 650b (27.5”)
CROSSROC WTS 26”
CROSSROC WTS 650b (27.5”)
CROSSROC WTS 650b (27.5”) Lefty Supermax
CROSSROC WTS 29”
CROSSROC WTS 29” Lefty
CROSSROC WTS 29” Lefty Supermax
CROSSRIDE DISC 650b (27.5”)
CROSSONE 26”/ 650b (27.5”)/ 29” 9 mm
CROSSONE 26”/ 650b (27.5”)/ 29” 15 mm
WHEEL MAINTENANCE 2014
MAVIC
®
RIMS
General
New rims for 2014: XM 319 Disc 650b (27.5”), XM 819 Disc, XM 819 Disc 29”,
EN 321 Disc 650b (27.5”), EN 821 Disc, EN 821 Disc 29”
Mounting of rims 2014: XM 819/ XM 819 29”/ EN 821/ EN 821 29”
TOOLS
THIS DOCUMENT ONLY COVERS NEW PRODUCTS FOR 2014.
THIS DOCUMENT UPDATES YOUR TECHNICAL INFORMATION AND SHOULD THEREFORE BE KEPT CAREFULLY WITH THE MANUALS
FROM PREVIOUS YEARS, WITH NO TIME LIMITATION. ALL INFORMATION ON PRODUCTS ALREADY INCLUDED IN PREVIOUS RANGES
CAN BE FOUND IN THE TECHNICAL MANUALS PUBLISHED SINCE 1997. PLEASE VISIT THE INTERNET SITE WWW.TECH-MAVIC.COM TO
FIND ALL EDITIONS OF THIS MANUAL PUBLISHED SINCE 1997.
2

www.tech-mavic.com
This website (in English, French, German, Spanish, Italian and Japanese) is at your complete disposal. All information about Mavic products released
since 1997 is available in PDF format and downloadable from this easily accessible and user-friendly site.
Visit: www.tech-mavic.com where you will find all this information. To connect to this website you will need a user name and password:
Among other things on the website, you will find:
• The technical details on all Mavic products marketed since 1997 - wheels, rims, components - arranged by discipline and by product.
• 4 recap charts of spoke lengths and references for all our wheels, which will help you to manage your spoke stock.
• A program for calculating spoke length: starting with a Mavic rim, select the drilling, lacing pattern and the width of your hub, as well as the
diameter of the flanges and the distances between the flange and the frame or fork support; the spoke length required to build your wheel will
be calculated automatically.
User name: mavic-com
Password: dealer
We hope that this tool will meet your needs. Do not hesitate to point out any malfunctions you identify or improvements that you would like to see.
3

308 700 01
M40078
351 173 01
330 000 01
308 701 01
308 711 01 (M10)
308 712 01(ED11)
308 728 01
M40 578
351 173 01
995 000 01
M40 578
10
60
28
COSMIC CXR 60 (tubular version)
Use: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike, or
off-road use...) is highly inadvisable, is the sole responsibility of the user and voids
the Mavic warranty.
Recommended maximum weight of the cyclist and equipment: 100 kg.
WHEEL REFERENCES
SALES REFERENCES
RIMS
WHEEL BUILDING Front and rear non-drive side:
Drive side:
REFERENCES AND LENGTHS:
FEATURES:
Black, swaged, bladed, straight pull steel spokes with steel ABS type spoke nipples
LACING PATTERN:
Front: radial
Rear: 2-crossed drive side, radial non-drive side
Front
Rear M11
Rear ED 11
Pair M11
Pair ED11
352 081 10
352 082 11
352 083 12
352 084 14
352 085 14
Ø VALVE HOLE
MAINTENANCE: Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
RECOMMENDED TYRE WIDTH
Ø: 6.5 mm Dimensions: Ø 700 Tubular
Tubular width: 23 mm
When replacing the rear rim:
1. With the valve hole near you, turn the rim so that the “infobloc” label can be seen.
2. The second spoke to the right of the valve hole is a non-traction spoke and should be inserted in the drive side hub.
HUBS
329 796 01, length 255 mm (per 10, nipples included)
329 795 01, length 252 mm (per 10, nipples included)
TENSION:
Front: 60 to 70 kg
Rear drive side: 100 to 110 kg
ACCESSORIES WHEELS SUPPLIED WITH: MAINTENANCE
• BR 601 front quick-release skewer M40149
• BR 601 rear quick-release skewer M40150
• Wheel bags M40135
• Mavic CXR specific brake pads for braking on a carbon brake track: HG/Sram/Mavic
128 443 01 or ED 128 444 01
• Valve extender 118 952 01
• Multifunction adjustment wrench 325 423 01
• Yksion CXR GripLink 23 mm front tubular (127 785 23)
• Yksion CXR PowerLink 23 mm rear tubular (127 786 23)
• CX01 blades 128 994 01
• ED11 12D locking ring (with rear wheel ED11) 108 317 01
• User manual
• Sheet of Mavic stickers
Specific tool:
• Front bearing:
• Rear bearing:
• Spoke wrench:
M40120
M40120 & 351 266 01
M40001
Refer to the website for quick and convenient access to maintenance information (replacement of an axle,
bearings, free wheel, spokes, and rims) www.tech-mavic.com
Front: 329 793 10
Rear: 329 793 13
WHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER
AND WITHOUT TUBULAR
Front
Rear M11
Rear ED11
730 g
895 g
880 g
4

308 700 01
M40078
351 173 01
330 000 01
308 701 01
308 711 01 (M10)
308 712 01(ED11)
308 728 01
M40 578
351 173 01
995 000 01
M40 578
25,1
60
10,2
COSMIC CXR 60 (clincher version)
Use: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike, or
off-road use...) is highly inadvisable, is the sole responsibility of the user and voids
the Mavic warranty.
Recommended maximum weight of the cyclist and equipment: 100 kg.
EXALITH 2: for efficient and long-lasting braking performance, use only the special Mavic®Exalith 2®brake pads supplied with your wheels.
The use of other brake pads may be dangerous for the user and may void the warranty.
Please carefully read the “Exalith 2 Warning” provided with your wheels.
Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
The brake pads can be ordered separately using the following references 129 888 01 (HG, Sram, Mavic) and 129 889 01 (ED)
MAINTENANCE: Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
Ø VALVE HOLE
SALES REFERENCES
RIMS
WHEEL BUILDING
FEATURES:
Black, swaged, bladed, straight pull steel spokes with steel ABS type spoke nipples
REFERENCES AND LENGTHS:
• BR 601 front quick-release skewer M40149
• BR 601 rear quick-release skewer M40150
• Rim strip 18x622 (1 per wheel)
• Wheel bags M40135
• Mavic CXR specific brake pads for braking on Exalith 2 brake track HG/Sram/Mavic
129 888 01 or ED 129 889 01
• Valve extender 118 952 01
• Multifunction adjustment wrench 325 423 01
• Yksion CXR GripLink 23 mm front clincher (326 733 23)
• Yksion CXR PowerLink 23 mm rear clincher (326 734 23)
• Mavic butyl inner tubes (127 385 01)
• CX01 blades 128 994 01
• ED11 12D locking ring (with rear wheel ED11) 108 317 01
• User manual
• Sheet of Mavic stickers
Specific tool:
• Front bearing:
• Rear bearing:
• Spoke wrench:
Refer to the website for quick and convenient access to maintenance information (replacement of an axle,
bearings, free wheel, spokes, and rims) www.tech-mavic.com
WHEEL REFERENCESWHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER
AND WITHOUT TYRE
Front
Rear M11
Rear ED11
820 g
1020 g
1005 g
Front
Rear M11
Rear ED 11
Pair M11
Pair ED11
354 675 10
354 676 11
354 677 12
354 678 14
354 679 14
RECOMMENDED TYRE WIDTH
Ø: 6.5 mm Dimensions: ETRTO 622x13C
Clincher width: 23 mm
When replacing the rear rim:
1. With the valve hole near you, turn the rim so that the “infobloc” label can be seen.
2. The second spoke to the right of the valve hole is a non-traction spoke and should be inserted in the drive side hub.
HUBS
Front and rear non-drive side:
Drive side:
329 768 01, length 289 mm (per 10, nipples included)
329 767 01, length 287 mm (per 10, nipples included)
LACING PATTERN:
Front: radial
Rear: 2-crossed drive side, radial non-drive side
TENSION:
Front: 80 to 90 kg
Rear drive side: 110 to 120 kg
ACCESSORIES WHEELS SUPPLIED WITH: MAINTENANCE
M40120
M40120 & 351 266 01
M40001
Front: 329 765 10
Rear: 329 765 13
5

366 458 01
366 459 01
M40078
351 173 01
996 045 01 995 000 01
308 728 01
M40578
308 711 01 (M11)
308 712 01 (ED11)
996 036 01
366 457 01
330 000 01
351 173 01
40
21
9,5
40
21
9,5
COSMIC CARBONE ULTIMATE 14
Use: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike, or
off-road use...) is highly inadvisable, is the sole responsibility of the user and voids
the Mavic warranty.
Recommended maximum weight of the cyclist and equipment: 100 kg.
WHEEL BUILDING
FEATURES: Unidirectional R2R carbon fiber spokes with brass ABS type spoke nipples LACING PATTERN:
Front: 2-cross lacing on both sides
Rear: 2-crossed drive side, radial non-drive side
RIMS
HUBS MAINTENANCE: Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
Ø VALVE HOLE RECOMMENDED TYRE WIDTH
Dimensions: Ø 700 Tubular
Recommended tubular width: 19 to 28 mm
Ø: 6.5 mm
ACCESSORIES MAINTENANCE
WHEELS SUPPLIED WITH:
• BR 601 titanium front quick-release skewer 32348501
• BR 601 titanium rear quick-release skewer 32348601
• Wheel bags M40135
• Mavic brake pads for braking on a carbon brake track: HG/Sram/Mavic 120 131 01 or ED 120 132 01
• Valve extender 118 952 01
• Computer magnet M40540 (with front wheel)
• Multifunction adjustment wrench 325 423 01
• Yksion Pro SSC GripLink 23 mm front tubular (325 928 23)
• Yksion Pro SSC PowerLink 23 mm rear tubular (325 929 23)
• ED11 12D locking ring (with rear wheel ED11) 108 317 01
• User manual
• Sheet of Mavic stickers
Specific tool:
• Front bearing:
• Rear bearing:
Refer to the website for quick and convenient access to maintenance information
(replacement of an axle, bearings, free wheel, spokes, and rims)
www.tech-mavic.com
M40120
M40120
WHEEL REFERENCESWHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER
AND WITHOUT TUBULAR
Front
Rear M11
Rear ED11
520 g
680 g
665 g
Front
Rear M11
Rear ED 11
Pair M11
Pair ED11
356 491 10
356 492 11
356 493 12
356 494 14
356 495 14
6

329 857 01
M40078
351 173 01
308 700 01
330 000 01
308 701 01
M11: 308 711 01
ED11: 308 712 01
308 728 01
M40578
351 173 01 995 000 01
25
40,1
COSMIC CARBONE 40 (tubular version)
Use: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike, or
off-road use...) is highly inadvisable, is the sole responsibility of the user and voids
the Mavic warranty.
Recommended maximum weight of the cyclist and equipment: 100 kg.
WHEEL BUILDING
FEATURES:
Black, swaged, bladed, straight pull steel spokes with integrated aluminum Fore
nipples
LACING PATTERN:
Front: radial
Rear: 2-crossed drive side, radial non-drive side
RIMS
HUBS MAINTENANCE: Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
When replacing the rear rim:
1. With the valve hole near you, the two raised indicator bumps must be to the right of the valve hole.
2. The first spoke to the right of the valve hole is a non-traction spoke and should be inserted in the drive side hub.
SALES REFERENCES
RECOMMENDED TYRE WIDTHØ VALVE HOLE
Dimensions: Ø 700 Tubular
Recommended tubular width: 19 to 32 mm
Ø: 6.5 mm
TENSION:
Front: 60 to 70 kg
Rear drive side: 100 to 110 kg
REFERENCES AND
LENGTHS:
Front and rear non-drive side:
Drive side:
366 451 01, length 272 mm (per 10, nipples included)
366 450 01, length 270 mm (per 10, nipples included)
ACCESSORIES MAINTENANCE
WHEELS SUPPLIED WITH:
• BR 601 front quick-release skewer M40149
• BR 601 rear quick-release skewer M40150
• Spoke wrench M40494 (with rear wheel)
• Wheel bags M40135
• Mavic brake pads for braking on a carbon brake track: HG/Sram/Mavic 120 131 01 or ED 120 132 01
• Computer magnet M40540 (with front wheel)
• Multifunction adjustment wrench 325 423 01
• Yksion Pro SSC GripLink 23 mm front tubular (325 928 23)
• Yksion Pro SSC PowerLink 23 mm rear tubular (325 929 23)
• ED11 12D locking ring (with rear wheel ED11) 108 317 01
• User manual
• Sheet of Mavic stickers
Specific tool:
• Front bearing:
• Rear bearing:
Refer to the website for quick and convenient access to maintenance information
(replacement of an axle, bearings, free wheel, spokes, and rims)
www.tech-mavic.com
M40120
M40120 & 351 266 01
WHEEL REFERENCESWHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER AND
WITHOUT TUBULAR
Front
Rear M11
Rear ED11
635 g
815 g
800 g
Front
Rear M11
Rear ED 11
Pair M11
Pair ED11
328 183 10
328 184 11
328 185 12
328 186 14
328 187 14
Front: 366 455 10
Rear: 366 456 13
7

18,9
40
329 857 01
M40078
351 173 01
308 700 01
330 000 01
308 701 01
M11: 308 711 01
ED11: 308 712 01
308 728 01
M40578
351 173 01 995 000 01
COSMIC CARBONE 40 (clincher version)
Use: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike, or
off-road use...) is highly inadvisable, is the sole responsibility of the user and voids
the Mavic warranty.
Recommended maximum weight of the cyclist and equipment: 100 kg.
WHEEL REFERENCESWHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER AND
WITHOUT TYRE
WHEEL BUILDING
Front and rear non-drive side:
Drive side:
FEATURES:
Black, swaged, bladed, straight pull steel spokes with integrated aluminum Fore nipples
LACING PATTERN:
Front: radial
Rear: 2-crossed drive side, radial non-drive side
RIMS
HUBS MAINTENANCE: Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
SALES REFERENCES Front:
Rear:
329 782 10
329 782 13
RECOMMENDED TYRE WIDTHØ VALVE HOLE
Dimensions: ETRTO 622x13C
Recommended clincher width: 19 to 28 mm
Ø: 6.5 mm
TENSION:
Front: 90 to 100 kg
Rear drive side: 130 to 140 kg
REFERENCES AND
LENGTHS:
329 790 01, length 277 mm (per 10, integrated nipples)
329 789 01, length 275 mm (per 10, integrated nipples)
ACCESSORIES MAINTENANCE
WHEELS SUPPLIED WITH:
• BR 601 front quick-release skewer M40149
• BR 601 rear quick-release skewer M40150
• Spoke wrench M40494 (with rear wheel)
• Mavic brake pads for braking on a carbon brake track: HG/Sram/Mavic 120 131 01 or ED 120 132 01
• Yksion Pro SSC GripLink 23 mm front clincher (325 930 23)
• Yksion Pro SSC PowerLink 23 mm rear clincher (325 931 23)
• Mavic butyl inner tubes (127 385 01)
• ED11 12D locking ring (with rear wheel ED11) 108 317 01
• Technical manual
• Sheet of Mavic stickers
Specific tool:
• Front bearing:
• Rear bearing:
• Spoke wrench:
Refer to the website for quick and convenient access to maintenance information
(replacement of an axle, bearings, free wheel, spokes, and rims)
www.tech-mavic.com
M40120
M40120 & 351 266 01
M7/ 6 notches M40652
Front
Rear M11
Rear ED11
670 g
890 g
875 g
Front
Rear M11
Rear ED11
Pair M11
Pair ED11
359 914 10
359 915 11
359 916 12
359 917 14
359 918 14
When replacing the rear rim:
1. With the valve hole near you, the two raised indicator bumps must be to the right of the valve hole.
2. The first spoke to the right of the valve hole is a non-traction spoke and should be inserted in the drive side hub.
8

329 857 01
M40078
351 173 01
308 700 01
330 000 01
308 701 01
M11: 308 711 01
ED11: 308 712 01
308 728 01
M40578
351 173 01 995 000 01
10,3
18,6
52
COSMIC CARBONE SLS
Use: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike, or
off-road use...) is highly inadvisable, is the sole responsibility of the user and voids
the Mavic warranty.
Recommended maximum weight of the cyclist and equipment: 100 kg.
WHEEL BUILDING
Front and rear non-drive side:
Drive side:
FEATURES:
Steel straight pull spokes with steel ABS type spoke nipples at the front and rear on non-drive side, and brass on
the drive side.
LACING PATTERN:
Front: radial
Rear: 2-crossed drive side, radial
non-drive side
RIMS
HUBS MAINTENANCE: Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
When replacing the rear rim:
1. The rib in the bottom of the rim must be placed on the drive side.
2. The first spoke to the right of the valve hole is a non-traction spoke and should be inserted in the drive side hub.
SALES REFERENCES
RECOMMENDED TYRE WIDTHØ VALVE HOLE
Dimensions: ETRTO 622x13C
Recommended clincher width: 19 to 28 mm
Ø: 6.5 mm
TENSION:
Front: 90 to 100 kg
Rear drive side: 120 to 130 kg
REFERENCES AND
LENGTHS:
366 445 01, length 289 mm (per 10, nipples included)
366 444 01, length 287 mm (per 10, nipples included)
ACCESSORIES MAINTENANCE
WHEELS SUPPLIED WITH:
• BR 301 front quick-release skewer M40149
• BR 301 rear quick-release skewer M40150
• Rim strip 18x622 (1 per wheel)
• Valve extender 118 952 01
• Multifunction adjustment wrench 325 423 01
• Yksion Pro White 23 mm front and rear clincher (328 351 23)
• Mavic butyl inner tubes (127 385 01)
• ED11 12D locking ring (with rear wheel ED11) 108 317 01
• Spoke wrench M40001
• User manual
• Sheet of Mavic stickers
Specific tool:
• Front bearing:
• Rear bearing:
• Spoke wrench:
Refer to the website for quick and convenient access to maintenance information
(replacement of an axle, bearings, free wheel, spokes, and rims)
www.tech-mavic.com
M40120
M40120 & 351 266 01
M40001
WHEEL REFERENCESWHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER AND
WITHOUT TYRE
Front
Rear M11
Rear ED11
765 g
945 g
930 g
Front
Rear M11
Rear ED11
Pair M11
Pair ED11
328 189 10
328 190 11
328 191 12
328 192 14
328 193 14
Front:
Rear:
120 171 10
120 171 13
9

M40318
99603801
99603701
12034401
M40318
99603801
99603701
12034401
99603901
M40578
99500001
M40067 308 711 01 M11
308 712 01 ED11
99603801
M40660
12034401
9,2
20,4
30,5
COSMIC ELITE S
Use: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike, or
off-road use...) is highly inadvisable, is the sole responsibility of the user and voids
the Mavic warranty.
Recommended maximum weight of the cyclist and equipment: 100 kg.
WHEEL BUILDING
Front and rear non-drive side:
Drive side:
FEATURES:
Black, bladed, straight pull steel spokes with steel ABS type spoke nipples
LACING PATTERN:
Front: radial
Rear: 2-crossed drive side, radial non-drive side
RIMS
HUBS MAINTENANCE: Clean with a dry cloth or soapy water if necessary.
Do not use a high-pressure washer.
SALES REFERENCES
RECOMMENDED TYRE WIDTHØ VALVE HOLE
Dimensions: ETRTO 622x15C
Recommended clincher width: 19 to 32 mm
Ø: 6.5 mm
TENSION:
Front: 90 to 100 kg
Rear drive side: 150 to 160 kg
REFERENCES AND
LENGTHS:
366 448 01, length 276 mm (per 10, nipples included)
366 449 01, length 292mm (per 10, nipples included)
ACCESSORIES MAINTENANCE
WHEELS SUPPLIED WITH:
• BR 101 front quick-release skewer M40350
• BR 101 rear quick-release skewer M40351
• Rim strip 18x622 (1 per wheel)
• Yksion Comp 23 mm front and rear clincher (325 934 23)
• Mavic butyl inner tubes (127 385 01)
• ED11 12D locking ring (with rear wheel ED11) 108 317 01
• User manual
Specific tool:
• Front bearing:
• Rear bearing:
Refer to the website for quick and convenient access to maintenance information
(replacement of an axle, bearings, free wheel, spokes, and rims)
www.tech-mavic.com
M40373
M40373
WHEEL REFERENCESWHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER AND
WITHOUT TYRE
Front
Rear M11
Rear ED11
815 g
970 g
955 g
Front
Rear M11
Rear ED11
Pair M11
Pair ED11
328 205 10
328 206 11
328 207 12
328 208 14
328 209 14
Front and rear: 120 173 15
10