MaxLite AlphaMax Series User manual

Operating Instructions Channel Letter LED Modules - AlphaMax Series
MaxLite AlphaMax Channel Letter LED Modules
© Copyright 2018. MaxLite, nc. All Rights Reserved.
12 York Ave, West Caldwell, NJ 07006 Tel: [phone] Fax: [phone] Email: inf[email protected]
Page: 1
REV: 1/18/18
®
General Safety Information
READ AND FOLLOW ALL SAFET INSTRUCTIONS
DANGER – RISK OF ELECTRIC SHOCK – Turn power off before inspection, installation or removal. Properly
ground power supply enclosure.
WARNING – RISK OF FIRE. Use only UL approved wire for input/output connections. Minimum size 18 AWG
(0.82mm2). Follow all NEC and local codes.
Electrical Requirements:
• Acceptable for use in dry, damp and wet locations.
• The grounding and bonding of the LED Driver shall be done in accordance with National Electric Code (NEC)
Article 600.
• Follow all National Electrical Codes (NEC) and local codes.
• These products are only suitable for connection to a circuit from a Class 2 power source.
• These products have not been evaluated for use when connected to a power source that does not comply with
Class 2 voltage and energy limited supplies.
• For wet locations, these products are not required to be enclosed or protected from weather.
Tools Required:
• Wire cutter & strippers • Drill
• Measuring tape • Standard hardware and supplies in addition to the AlphaMax modules
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
Module Installation:
1. Remove existing neon or fluorescent tubes and associated transformers and ballasts. Follow all federal and
local regulations when disposing of neon tubing, fluorescent tubes, transformers, and ballasts.
2. Any existing holes in the cabinet/channel letter should be patched to avoid water intrusion. Fill in holes 0.5 in.
or smaller with appropriate amount of rated caulk or sealant. For holes greater than 0.5 in., use an aluminum
or zinc coated steel patch with rivets and sealant.
3. Clean and remove all debris from the inside of the channel letter or cabinet. Use a non-oil based cleaner or a
50:50 mixture of isopropyl alcohol and water to ensure good adhesion of the mounting tape. Allow the alcohol
to dry before proceeding.
4. Place modules in sign according to layout. Cut LED strip to the appropriate length for each letter. Cuts can be
made between any of the modules.
5. To adhere the product to the cabinet or channel letter, remove tape backing and press (avoid the lens dome
surface) LED modules into place.
6. f mechanical fasteners are required or desired, use screws, rivets, or silicone to attach LED modules. Use #6
or #8 sheet metal screws or 1/8” rivets.
7. Drill a hole near the LED strip and grommet the hole for supply wire access.

Wiring Diagram
Operating Instructions Channel Letter LED Modules - AlphaMax Series
MaxLite AlphaMax Channel Letter LED Modules
®
© Copyright 2018. MaxLite, nc. All Rights Reserved.
12 York Ave, West Caldwell, NJ 07006 Tel: [phone] Fax: [phone] Email: inf[email protected]
Page: 2
REV: 1/18/18
Electrical Wiring Instructions:
1. Please pay attention to the polarity when connecting the wires of this product with the power supply.
2. Connect LED strips using in-line ( DC) connectors or twist-on wire connectors.
3. Must cap all exposed wires with appropriate wire connectors. Seal the connectors with silicone.
4. Connect the power supply to the LED module.
- Must use approved MaxLite power supply. Refer to the Maximum Loading chart to determine the
number of power supplies required to power the number of LED modules required to illuminate the
sign and avoid overload.
- Connect the power unit to the supply in accordance with the applicable local, state, and country
electrical codes, and the instructions found in the power supply installation guide.
- f required, the disconnect switch shall be installed by qualified personnel, in accordance with
applicable local, state, and country electrical codes.
Troubleshooting:
Symptom Solution
All LEDs do not work • Check AC input connection and/or check circuit breaker.
• Check wire connection(s) of modules and power supply
for improper termination(s) or short circuits.
• Check the connection(s) for the correct polarity.
Some LEDs do not work • Check wire connection(s) of the modules and power
supply for improper termination(s) or short circuits.
• Check the connection(s) for the correct polarity.
Some LEDs appear dim • Ensure the overall length of the modules does not exceed
the maximum load.
• Ensure the length of supply wire is equal to or below the
recommended remote mounting distance.
LEDs are blinking • Check for poor wiring connections.
• Ensure the overall length of the modules does not
exceed the maximum load.
• Check to see if the power supply is malfunctioned and
replace power supply.

MaxLite nc. warrants its products for a minimum period of FIVE (5) years from the date of original purchase from
MaxLite or its authorized distributor/dealer (the “Warranty Period”), as follows: f a Product fails to operate during the
Warranty Period as a result of defects in materials or workmanship, MaxLite will, at its option, repair it, replace it with
the same or like Product.
Please refer to Maxlite’s website (at http://maxlite.com/resources/warranties) for the complete
terms and conditions of our warranty.
Limitation of Liability
THE FOREGO NG WARRANTY S EXCLUS VE, AND S THE SOLE REMEDY FOR ANY AND ALL CLA MS,
WHETHER N CONTRACT, N TORT OR OTHERW SE AR S NG FROM THE FA LURE OF PRODUCT AND S N
L EU OF ALL OTHER WARRANT ES, EXPRESS OR MPL ED, NCLUD NG ALL WARRANT ES OF
MERCHANTAB L TY OR F TNESS FOR A PART CULAR PURPOSE, WH CH WARRANT ES ARE HEREBY
EXPRESSLY D SCLA MED TO THE EXTENT PERM TTED BY LAW AND, N ANY EVENT, SHALL BE L M TED TO
THE WARRANTY PER OD SPEC F ED ABOVE. THE L AB L TY OF MAXL TE SHALL BE L M TED TO THE TERMS
OF THE EXPRESS WARRANTY SET FORTH HERE N. N NO EVENT W LL MAXL TE BE L ABLE FOR ANY
SPEC AL, NC DENTAL OR CONSEQUENT AL DAMAGES NCLUD NG, W THOUT L M TAT ON, DAMAGES
RESULT NG FROM LOSS OF USE, PROF TS, BUS NESS OR GOODW LL, LABOR COSTS, REMOVAL OR
NSTALLAT ON COSTS, DECREASE N THE L GHT OUTPUT OF THE LAMP, AND/OR DETER ORAT ON N THE
LAMP’S PERFORMANCE, WHETHER OR NOT MAXL TE HAS BEEN ADV SED OF THE POSS B L TY THEREOF.
UNDER NO C RCUMSTANCES SHALL MAXL TE’S ENT RE L AB L TY FOR A DEFECT VE PRODUCT EXCEED
THE PURCHASE PR CE OF THAT PRODUCT. WARRANTY SERV CES PROV DED UNDER THESE TERMS AND
COND T ONS DO NOT ENSURE THE UN NTERRUPTED OPERAT ON OF PRODUCTS; MAXL TE SHALL NOT BE
L ABLE FOR DAMAGES CAUSED BY ANY DELAYS NVOLV NG WARRANTY SERV CE.
This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to
state. Because some states or jurisdictions do not allow the exclusion or limitation of liability for consequential or
incidental damages, this limitation may not apply to you.
Warranty Information
Operating Instructions Channel Letter LED Modules - AlphaMax Series
MaxLite AlphaMax Channel Letter LED Modules
®
© Copyright 2018. MaxLite, nc. All Rights Reserved.
12 York Ave, West Caldwell, NJ 07006 Tel: [phone] Fax: [phone] Email: inf[email protected]
Page: 3
REV: 1/18/18