MAXPhotonics MFP-100W User manual

Maxphotonics Co.,Ltd.
MFP-100W/200W Laser Cleaning Machine

Copyright Notation
Copyright © Maxphotonics Co., Ltd (hereafter referred to as
Maxphotonics). All rights reserved. You may not copy, modify, transmit or
publish this publication, in any form, in any media or by any means, without
the prior written permission of Maxphotonics, except as allowed under
applicable copyright laws. Permitted copies shall bear the same copyright
and proprietary notices that were contained on the original version.
Maxphotonics believes that the information provided is accurate
and reliable; however Maxphotonics makes no warranty, representation,
expression or implication that this document can be used as reference
in other occasions. Furthermore, Maxphotonics does not assume
responsibility for any infringement of patents or other rights of third parties
due to use of the information contained in this document. Maxphotonics
shall not be liable for errors contained in this document or for direct or
indirect damages of relevant equipment.
Maxphotonics and the Maxphotonics Logo are registered trademarks
of Maxphotonics Co., Ltd., and the Logo does not break any regulations
of Trademark law.Maxphotonics grants no rights for patent or other
intellectual property mentioned herein.
All information contained in this document is subject to change and
revision without notice.
Subject to change without notice.
Maxphotonics Co.,Ltd.
Address: Maxphotonics Industrial Park, 3rd Furong Road,
Furong Industrial Area, Shajing, Baoan, Shenzhen, China.518125
E-Mail: [email protected]
http://en.maxphotonics.com

Preface
Thank you for using the Laser Cleaning Machine from Maxphotonics.
We compile this document for you in order that the laser cleaning
machine is used and maintained properly. Due to the limited level of the
writers, coupled with time constraints, there are some careless mistakes
in this document, your understanding and suggestion to help us make
an improvement will be much appreciated . Thank you again for using
Maxphotonics' products.
Please take time to read and understand this User's Guide and
familiarize yourself with the operating and maintenance instructions before
you use the product. We strongly recommend that the operator read the
Section 2 titled “Safety Information” prior to operating the product.
This User's Guide should stay with the product to provide you and all
future users and owners of the product with important operating, safety
and other information.
We identify the parts to which you need to pay special attention in the
document with underscore. Please notice those information to prevent the
unnecessary damages.

2 3
Company Profile
As a large laser manufacturer founded in 2004, Maxphotonics
Co., Ltd. specializes in research and development, production and
sales of lasers and ancillary products. Maxphotonics owns a number of
independent intellectual property rights and patents as well as high-power
pulsed fiber laser, high-power fiber laser and high-power fiber amplifier
etc.
So far, with intellectual property rights and patents, Maxphotonics
owns industrial pulsed fiber laser series, CW fiber laser series,QCW
laser series,fiber laser for scientific researches, tunable fiber laser, fiber
amplifier, ASE light source, etc. Those products are widely applied to fields
of laser marking, 3D print，DTS system and scientific research.
Maxphotonics offers laser, relevant solution and ancillary facility to
domestic and foreign customers. We adhere to the enterprise mission
statement of ''Maxphotonics leads the industry'', take customer satisfaction
as the start point, completely implement ISO9001 quality management
system, introduce ERP information management system and provide all-
round pre-sales and after-sales service for customers.
Relying on excellent ability of product design and development, we
carry out all-round exchanges and cooperation with international famous
laser companies and various research institutions of China, continuously
increase the investment of science research, constantly update
diversification of production types, lead the trend of the industry and create
maximum value for customers, so as to strive perseveringly for the world-
class laser manufactures and forge ahead.
More informations，please visit our website：
http://en.maxphotonics.com

Contents
2 3
Company Profile ……………………………………………………………… 2
Chapter 1 Product Description ………………………………………… 5
Chapter 2 General Safety Information ……………………………… 6
1-Laser Safety Class ………………………………………………………… 6
2-Electrical Safety …………………………………………………………… 6
3-Safety Conversions ………………………………………………………… 7
4-Laser Protection …………………………………………………………… 8
5-Reference Standard ……………………………………………………… 8
6-General Safety Instructions ……………………………………………… 10
7-Additional Safety Information …………………………………………… 14
Chapter 3 Product Description ………………………………………… 16
1-Standard Data of Non-handheld Eraser ……………………………… 16
2-General Characteristic Parameters …………………………………… 17
3-Structural Layout …………………………………………………………… 18
Chapter 4 Operating Steps ……………………………………………… 19

4 5
Contents
4 5
1-Power Supply ……………………………………………………………… 19
2-Startup Steps ………………………………………………………………… 20
3-Control board setting parameters ……………………………………… 20
4-Turn On the Ted Light for Preview ……………………………………… 21
5-Cleaning Operation ………………………………………………………… 22
6-Applications ………………………………………………………………… 23
Chapter 5 Service and Maintenance ………………………………… 28
1-Maintenance Notes ………………………………………………………… 28
2-Service Statements ………………………………………………………… 29
Chapter 6 Warranty Statements………………………………………… 30
1-General Items ……………………………………………………………… 30
2-Warranty Limitations ……………………………………………………… 30

4 54 5
The new generation Laser Cleaning Machine is a high technology
product from Maxphotonics for non- contact laser cleaning. It can remove
the grease, dirt, coating, paint, rust, residue, oxide layer, and other target
materials with high efficiency, high performance, low cost and without harm
to the base material. It can meet the cleaning requirements of complex
modeling and fine positioning in the industrial processing field, achieving a
cleaner cleaning effect and a lower overall production cost.
It is widely used in industrial area, such as automotive, mechanical,
food processing, electronics, historic conservation, ship-building and
power generation, etc.
Chapter 1
Product Description

6 76 7
Chapter 2
General Safety Information
1-Laser Safety Class
This device is built-in MFP-100/200 laser generatorwhich is
classified as a high power Class IV laser instrument. It may emit 1064nm
wavelength, peak powerup to 15kW ,and the average power is above
100W . This level of light may cause damage to the eye and skin. Despite
the radiation being invisible, the beam may cause irreversible damage to
the retina. Laser safety eyewear is not provided with this instrument, but
must be worn at all times while the laser is operational. Use appropriate
laser safety eyewear when operating this device.
2-Electrical Safety
1、Any interruption of the protective ground conductor from the earth
terminal can result in personal injury;
laser safety eyewear or glasses must be worn

Chapter 2 General Safety Information
6 76 7
2、Make sure the instrument is properly grounded through a protective
conductor of the AC power cable, or else some fault may be caused
including laser alarm, light malfunction or unsteady working.
3、Do not work in a high moisture/high temperature environment, or
else short circuit or alarm of high moisture/high temperature will be caused
and the normal service life of the Laser Eraser will be shortened.
3-Safety Conversions
All safety warning symbols during operating process of the device
include:
Symbols Description
WARNING:
Refers to a potential Electrical Hazard to human
body; It requires a procedure that, if not correctly
followed, may result in bodily harm to you and/
or others. Do not proceed beyond the WARNING
sign until you completely understand and meet the
required conditions.
CAUTION：
Refers to a potential hazard on product. It requires
a procedure that, if not correctly followed, may
result in damage to the product or components. In
order to ensure normal use of equipment, do not
violate the requirement of the CAUTION sign.
WARNING:
Refers to a potential Laser Hazard.
The symbol represents laser radiation. The
symbol is pasted on laser output end.
NO SYMBOL
IMPORTANT：
Refers to any information regarding the operation
of the product. Please do not overlook this
information.

Chapter 2 General Safety Information
8 9
NOTE:
This Laser Cleaning Machine can emit the wavelengths ranged
from 1060nm to 1100nm. Despite the radiation being invisible, the beam
may cause irreversible damage to the retina. We suggest that you use
appropriate laser safety eyewear when operating this device.
4-Laser Protection
1、Laser Protection Requirements
You must wear the safety protective glasses while operating the
Laser Cleaning Machine, and rationally select the safety protective
glasses according to the lasing wavelength of the laser. If the device is a
tunable laser or Raman product, it emits light over a range of wavelengths
and the end user should confirm the laser safety eyewear used protects
against light emitted by the device over its entire range of wavelength.
2、Laser Protective Equipment Suppliers
Maxphotonics recommends material or equipments provided
by following laser protective equipment suppliers for you, including
LaserVision USA, Kentek Corporation, Rochwell Laser Industries, etc.
All the supplier information is provided by Maxphotonics only for the
convenience to use, so Maxphotonics assumes no responsibility for any
problem caused by using the products of abovementioned suppliers.
5-Reference Standard
Electromagnetic Compatibility Emission:
EN 55011：5009+A1：2010
CISPR 11：5009+A1：2010
FCC Class A

Chapter 2 General Safety Information
8 9
Anti-interference Performance on Electromagnetic Compatibility:
EN 61000-3-2:5006+A1:5009+A2:5009
EN 61000-3-3:5008
EN 61326-1:5006
EN 61000-4-2:5009
EN 61000-4-3:5006+A1:5007+A2:2010
EN 61000-4-4:5004+A1:2010
EN 61000-4-5:5006
EN 61000-4-6:5009
EN 61000-4-11:204
Others-Electromagnetic Compatibility:
Classification A of digital instrument complies with Canada ICES-5003
Power Supply Security:
EN 61010-1:5001
Laser Security:
EN 60825-1:5007
CDRH 21 CFR 1040、10
Function Security:
EN ISO 13849-1：5008+A1：5009 Cat、3 / PL d
NOTE:
◎ Performances of The Laser Cleaning Machine meet the CE EMC
certification requirements, the EMC requirements specified in "EMC
Directive" of European market, the anti-interference requirements
specified in "EMC" standard EN55011 emission and EN61326-1: 8006, and
the emission requirements of group 1 classification A specified in EN55011.

Chapter 2 General Safety Information
10 11
◎ In accordance with relevant national standards and requirements,
the laser must be classified according to its output power and laser
wavelength. All MFP-Series laser products with high power belong to Class
4 products (according to section J，1040.10 (d) of Part Ⅱ , 21 CFR).
◎ According to the standards of EU, the equipment belongs to Class
4 instrument (according to article 9, EN 60825-1).
6-General Safety Instructions
1、Specular Reflection
There are often numerous secondary laser beams produced at
various angles in the output port of the laser. These divergent beams are
produced when the primary beam of laser reflects off a smooth surface,
and they are called specular reflections. Although these secondary beams
may be less powerful than the total power emitted from the primary beam,
the intensity may be great enough to cause damage to the eyes and skin
as well as surface of materials.
WARNING:
◎ You must exercise caution to avoid/minimize specular reflections as
these laser radiations are invisible.
2、Safety Instructions of Accessories
Optical accessories relevant to the laser, such as light-sensitive
elements that may be damaged from exposure to the laser light,such
as video cameras, photomultipliers and photodiodes, need related
protections.
WARNING:

Chapter 2 General Safety Information
10 11
◎ The output light of Laser Cleaning Machine is strong enough to
cut or weld metal, burn skin, clothing and paint. In addition, this light
can ignite volatile substances such as alcohol, gasoline, ether and other
solvents. During the operating process, the flammable materials around
the laser must be isolated.
3、Optical Operating Instructions
We strongly recommend that you read the following procedures before
operating the Laser Cleaning Machine:
（1）Never look directly into the Laser Cleaning Machine output port
when the power is turned on;
（2）Avoid positioning the Laser Cleaning Machine and all optical
output components at eye level;
（3）Equip with laser beam casing;
（4）Ensure that all personal protective equipment is suitable for the
output power and wavelength range of the Laser Cleaning Machine;
（5）Use the Laser Cleaning Machine in a room with access
controlled by door interlocks. Post warning signs. Limit the safety areas to
operate the Laser Cleaning Machine;
（6）Please do not operate the Laser Cleaning Machine in darkened
environments;
（7）Do not turn on the Laser Cleaning Machine without an optical
coupling fiber or an optical output connector;
（8）Do not install or detach cutting heads or collimators when the
Laser Cleaning Machine is active;
（9）Carry out commissioning, calibration and focusing at low output
Carry out commissioning, calibration and focusing at low output power
and then increase the output power gradually when the calibrating and
focusing work is done;

Chapter 2 General Safety Information
12 13
（10）If the equipment is operated in a manner not specified in this
document, the protection devices and performance of the equipment may
be impaired and the warranty will be voided.
CAUTION:
◎ The output of the Laser Cleaning Machine is delivered through a
lens with an anti-reflection coating. If the backward-stage light path of
your Laser Cleaning Machine has the optical lens, please strictly inspect
the lens of the output head and the backward-stage lens of the Laser
Cleaning Machine, and ensure that there is no dust and any other impurity
on the lens. Please note that any macroscopic attachment may cause
extreme damage to lens or burn the Laser Cleaning Machine or any
backward-stage light path equipment.
◎ For cleaning instructions of the lens, please refer to the "Optical
Fiber Connector Inspection and Cleaning Guide".
◎ Hot or molten pieces of metal may be produced when the
Laser Eraser is under operation. Exercise caution if debris is produced in
operation.
◎ When you carry out commissioning and calibration of the laser
output, you must set the laser output at low power level and then
gradually increase the output power during checking the quality of the
light spot emitted from the laser via an infrared viewer.
WARNING:
◎ Make sure that the individual protective equipment meets the
output power and wavelength range of the laser.
◎ Never look directly into the optical fiber or the collimator, and
make sure you wear the safety protective glasses in each operation.

Chapter 2 General Safety Information
12 13
4、Electrical Operating Instructions
We strongly recommend that you read the following procedures before
operating the Laser Cleaning Machine:
（1）Make sure the shell of this equipment is properly grounded. Any
interruption of the ground loop may result in personal injury;
（2）Make sure the power source connecting equipment is properly
grounded;
（3）In order to further reduce fire hazard, replace the line fuses (if
applicable) with the same types and ratings. The use of other fuses or
material is prohibited;
（4）Make sure that the input AC voltage of the Laser Cleaning
Machine is the voltage of the normal AC mains, and wires are connected
accurately. Any incorrect wiring method may cause damage to people or
instrument;
（5）The equipment does not have any part which can be maintained
by operators, and all the maintenance operations must be finished by the
professionals of Maxphotonics Co., Ltd;
（6）To prevent electrical shock, do not remove enclosure, detach the
laser without permission and damage the relevant signs;
（7）Any product with unauthorized dismounting shall not be subject
to warranty.
WARNING:
◎ The input voltage of the Laser Eraser is single-phase AC current (220V
AC), which may cause risk of electric shock. All the relevant cables and
connection wires have potential hazards.
5、Environment Conditions and Precautions
For ensuring the safety of the laser working area, suitable enclosures
shall be applied, including but not limited the laser safety signs and the

Chapter 2 General Safety Information
14 15
interlocking devices. The gases, sparks and debris that can be generated
from interaction between the laser and the work surface can pose
additional safety hazards. Corresponding operators must be trained and
examined and know the normal safety specifications for operating the
Laser Eraser.
Meanwhile, it is important that the output components shall not be
installed at eye level. Because of interaction of the laser and the metal
material, the radiation of high-level ultraviolet light or visible light may be
produced. Make sure that the laser is provided with the protective cover
to prevent the eyes or other parts of human bodies from damage by
radiation.
We recommend that you comply with the following operating
measures to prolong the service life of the Laser Cleaning Machine:
（1）Do not expose the Laser Cleaning Machine to a high moisture/
high temperature environment. Install the Laser Cleaning Machine in the
cabinet with the function of temperature-humidity control and dust-free.
（2）Operation at higher temperature will accelerate aging, increase
threshold current and lower slop efficiency. If the device is overheated,
stop operation and contact Maxphotonics.
CAUTION:
◎ Exercise caution to avoid damage to the device.
◎ If the Laser Eraser will be in an environment of less than 0 degrees
Celsius, drain all coolant out of laser completely to prevent damage to
the laser.
7-Additional Safety Information
For additional information regarding Laser Safety, please refer to the
list below:

Chapter 2 General Safety Information
14 15
Laser Institute of America (LIA)
13501 Ingenuity Drive, Suite 128
Orlando, Florida 32826
Phone: [phone], Fax: [phone]
Toll Free: 1 800 34 LASER
American National Standards Institute
ANSI Z136、1, American National Standard for the Safe Use of
Lasers
(Available through LIA)
International Electro-technical Commission
IEC 60825-1,Edition 1、2
Center for Devices and Radiological Health
21 CFR 1040、10 - Performance Standards for Light-Emitting
Products
US Department of Labor - OSHA
Publication 8-1、7 - Guidelines for Laser Safety and Hazard
Assessment、
Laser Safety Equipment
Laurin Publishing
Laser safety equipment and Buyer’s Guides

16 1716 17
Chapter 3
Product Description
Base
Material Surface
Effective
DOF
(mm)
Low
Speed
(mm²/s)
Normal
Speed
(mm²/s)
High
Speed
(mm²/s)
Effect
Cast iron
Severe
rust
(0.05mm
thick)
10 1800 2200 3500
Clean
surface and
no harm
to base
material
Carbon
steel
Moderate
rust
(0.05mm
thick)
10 1800 2000 2500
Clean
surface and
no harm
to base
material
Stainless
steel
Greasy
dirt,
slight rust
10 1800 2200 3000
Clean
surface and
no harm
to base
material
Mould-
steel gear
Moderate
greasy,
iron
residue
10 1800 1800 2500
Clean
surface and
no harm
to base
material
Aluminum
Oxide,
Dirty
surface
10 1500 1800 2200
Clean
surface and
no harm
to base
material
Paint
without
putty
white
Plain
paint
(0.1mm
thick)
10 2000 2200 3000
Clean
surface and
no harm
to base
material
1-Standard Data of Non-handheld Eraser

Chapter 3 Product Description
16 1716 17
The data listed above is only for reference. Practical data will differ
because of the application complexity.
2-General Characteristic Parameters
No. Characteristics Test Conditions Min. Nom. Max. Unit
1Operating
Voltage 220 210 220 230 AC
2Maximum Current
Consumption Pout=Pnom 4 5 6 A
3
Operating
Ambient
Temperature
0+40 ℃
4Storage
Temperature -10 +60 ℃
5Cooling Method Air Cooling
6Warm up Time
-Operate the
machine after
the warning tone
stop
10 s
-work steady 3min
7Relative Humidity 10 96 %
8Dimensions 100W 390*150*485（W*D*H） mm
200W
9Weight 100W 87 kg
200W 93

18 19
Chapter 3 Product Description
18 19
Dimensions of the cabinet of the Laser Cleaning Machine (unit: mm)
3-Structural Layout
1、Dimensions of the 100W-200W Laser Eraser
Dimensions of the head of the Laser Cleaning Machine (unit: mm)
The size of the structure is subject to the final product.
controller
button
Laser cleaning head