MAYSER SP User manual

Mayser GmbH & Co. KG
Örlinger Straße 1–3
89073 Ulm
GERMANY
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.mayser.com
Innovative by tradition.
Original instructions
Sensor profiles SP for DIY installa-
tion without tools
EN | Installation instructions

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Copyright
The reproduction, distribution and utilization of this document as well as the communication of its contents with-
out express authorization are prohibited. Oenders will be held liable for the payment of damages. All rights re-
served in the event of the grant of a patent, utility model or design.
© Mayser Ulm 2021
The EC type certificate cited below applies to DIY installation with tools. DIY sensor
profiles installed without tools can also be considered compliant.
Safety first!
•Read the manual carefully before use.
•Warning signs in the manual warn of unexpected dangers. Always ob-
serve warning signs.
•Retain the manual throughout the service life of the product.
•Pass the manual on to every subsequent owner or user of the product.
•Insert every supplement received from the manufacturer into the man-
ual.
•Observe chapter on Safety starting on page 5.
Conformity
EC design test
The product was tested by an independent institute.
An EC design type test certificate confirms conformity.
The EC design type test certificate is available in the download section of the website:
www.mayser.com .
The design type of the product complies with the basic requirements of UL certifica-
tion:
•UL 325
UL certification

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Content
About this manual .................................................................................................................................................................4
Safety..........................................................................................................................................................................................5
Intended use .........................................................................................................................................................................5
Safety instructions................................................................................................................................................................5
Residual dangers ..................................................................................................................................................................6
Parts supplied ..........................................................................................................................................................................7
Storage ......................................................................................................................................................................................7
Installation................................................................................................................................................................................8
Preparing the installation...................................................................................................................................................9
DIY............................................................................................................................................................................................9
Cutting to length .....................................................................................................................................................9
Insertion ..................................................................................................................................................................10
Final test after completion of DIY assembly...................................................................................................10
Attachment......................................................................................................................................................................... 11
Installation on closing edge ............................................................................................................................... 11
Clipping in and fixing: Middle snap-in foot....................................................................................................12
Clipping in and fixing: External clip bars .........................................................................................................13
Clipping in and fixing: Middle T foot................................................................................................................ 14
Attach end caps: Middle snap-in foot.............................................................................................................. 15
Attach end caps: External clip bars................................................................................................................... 16
Attach end caps: Middle T foot .........................................................................................................................18
Laying cables ......................................................................................................................................................................19
Marking...................................................................................................................................................................................21
Commissioning......................................................................................................................................................................21
Decommissioning .............................................................................................................................................................21
Recommissioning.............................................................................................................................................................. 21
Maintenance and cleaning................................................................................................................................................22
Maintenance ......................................................................................................................................................................22
Cleaning ..............................................................................................................................................................................22
Troubleshooting and remedies ........................................................................................................................................23
Replacement parts ...............................................................................................................................................................23
Disposal ...................................................................................................................................................................................24
Technical data........................................................................................................................................................................24
Inhaltsverzeichnis

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About this manual
About this manual
This manual is an integral part of the product.
Mayser will assume no liability and provide no guarantee whatsoever for damages
and consequential damages resulting from failure to comply with the manual.
This manual is valid only for the product specified on the title page.Validity
Target group This manual is intended for the owner and electricians. The electrician must be famil-
iar with the installation and commissioning.
Other applicable
documents
ÄAlso observe the following documents:
-Product information
-Drawing of the sensor system (optional)
-Wiring diagram (optional)
-Operating manual for the switching device used
Symbol Meaning
Ä... Action with one or more steps whose order is not rele-
vant.
1. ... Action with several steps whose order is relevant.
• ...
- ...
Bullets first level
Bullets second level
(see Section Installation) Cross-reference
Symbols used
Danger symbols and
information
Symbol Meaning
DANGER Immediate danger leading to death or serious injury.
WARNING Imminent danger which may lead to death or serious injury.
CAUTION Possible danger which may lead to minor or moderate inju-
ries.
NOTE Potential danger of property damage or environmental deg-
radation.
Information on easier and safer working practices.
Dimensions in
drawings
Unless otherwise indicated, all dimensions are stated in millimetres (mm).

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Safety
Safety
Intended use
This product is designed as a linear pressure-sensitive protective device for hazardous
closing edges. The sensor is activated by pressure on the actuation area.
In the idle state, no pressure must be applied to the sensor.
•max. 5 sensors type /BK on one control unit
•max. 4 sensors type /BK and 1 sensor type /W on one control unit
Safety instructions
To prevent irreparable damage to the product, the following safety instructions ap-
ply.
ÄPrevent electric shock
When working on electrical systems, always disconnect them from the power
supply and secure them against being switched on again, to prevent injuries from
electric shock.
ÄPrevent restarting of the machine
As long as a hazard continues to exist, take measures to prevent the machine
from restarting, for example by means of a startup lockout.
Limits
For your own safety the following safety instructions apply.
ÄEnsure careful configuration of interface
The quality and reliability of the interface between the safety device and the ma-
chine aects the overall safety. Take special care when setting up this interface.
ÄDisable in case of error
Disable the safety device in case of malfunctions or visible damage.
ÄDo not enclose or cover the sensors
Outer profiles and covers have a negative eect on the sensor functions. Take
measures to ensure that the sensors are never pulled into an outer profile or cov-
ered by other elements.
ÄAvoid kinks in cables
Avoid extreme cable kinking.
ÄObserve minimum bend radius thresholds
Never exceed the lower minimum bending radius thresholds specified in the
Technical Data.

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Safety
Residual dangers
The edge areas of the sensor are not sensitive. Actuation of non-sensitive areas disa-
bles the safety function of the sensor.
ÄAlways protect the closing edge with a single sensor.
ÄDo not assemble sensors across corners.
Non-sensitive areas
ÄDo not pull on cables
Avoid pulling on cables.
ÄDo not use sensors as seals; exception: L version
Never use a sensor as a seal for the closing edge. Constant actuation of sensors
can result in permanent damage.
Exception: The L-version with an attached edge seal. The edge seal can be in full
contact with the closing edge, which allows it to repel wind and water.
ÄHandling of long sensors
Always have two people carry sensors with a length of more than 3 m, in order to
prevent impacts during transport.
ÄNo sharp-edged objects
Do not allow the sensor to be subjected to sharp-edged objects.
LNE = non-sensitive edges LWB = eective actuation length
SP 17-3 TPE
37-1 TPE
37(L)-2 TPE
37-3 TPE
57(L)-2 TPE
57-3 TPE
57(L)-4 TPE
67-2 TPE 87-2 TPE
End cap without with with with with
LNE 60 mm 20 mm 10 mm 20 mm 10 mm

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Parts supplied
Storage
Parts supplied
ÄUpon receipt of the parts supplied, check immediately for completeness and
good condition.
The scope of supply is listed in the delivery note.
ÄStore the sensors in the original package, in a dry place.
ÄDo not stack packaging materials or allow them to be subjected to pressure.
ÄStore cardboard tube packaging horizontally.
ÄComply with the storage temperature specified in the technical data.
ÄStore assembled sensors either flat or rolled. Never folded.

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Assembly
variants
Assembly steps
DIY complete-
ly on site
DIY in shop,
assembly on
site
DIY with Type
M aluminium
profile
Prepare assembly XXX
DIY
Cut to length X X X
Insert X X X
Clip in for transport – X X
Attach end caps – – X
Separate SP from alu-
minium profile (on site)
– X –
Separate aluminium pro-
file lower section
– – X
Mount aluminium pro-
file on closing edge
XXX
Fasten aluminium profile
upper section with SP
– – X
Clip in X X –
Attach end caps X X –
Final test after comple-
tion of DIY assembly
XXX
Installation
Installation
Depending on the type of do-it-yourself (DIY) solution and the choice of aluminium
profile there will be slight dierences in the order of the assembly steps.
Overview
ÄPrior to installation, check on the basis of the technical data whether the product
is suitable for your particular application (see Technical data).
The assembly steps for „DIY on site“ are described below.
If the sensor profile is pre-assembled in the shop, there are two additional assembly
steps. They are necessary to ensure safe transport of the sensor.
To facilitate handling during mounting of pre-assembled sensors, Mayser recom-
mends using the Type M aluminium profile.

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This chapter describes
•cutting the contact profile to length,
•insertion of the closing plug,
•mounting to the closing edge,
•putting on the end caps and
•final testing.
The end product is an SP sensor profile with degree of protection IP67.
-Profile scissors (1005906)
-Drill and drill bit for M5 screws
-M5 countersunk or cheese head screws
-Brush and seam roller, if necessary
Installation
Preparing the installation
ÄPrepare the installation surface as follows:
-Remove any dirt particles from the installation surface.
-Make sure that the installation surface is level and firm.
-Make sure that cable bushings have been deburred.
Unpacking the product
1. Place the single parts and the installation accessories next to each other at the
installation location.
2. Check whether all needed parts are present and in perfect condition.
Follow the handling instructions in the chapter Safety instructions.
DIY
Cutting to length
ÄHave the necessary tools and aids ready for installation.
1. Measure out the required length of the contact profile (CP) and mark the cutting
point. The following applies:
LKP = Length of contact profile
without end caps
LSP = Length of sensor profile
LKP = LSP - 16 mm (without end caps)
with end caps
Or: LKP = LSP - (2 × E) mm (with end caps)
LKP = Length of Contact profile
LSP = Length of sensor profile
E = end cap
SP 37-1 37(L)-2 37-3 57(L)-2 57-3 57(L)-4 67-2 87-2
E 9 11 11 11 11 11 11 11

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Right: False:
Right: False:
ÄInsert closing plug as far as it will go into
contact profile. The sealing ring must
form a bead.
Installation
2. Cut the contact profile at the marked
point with the profile scissors
Insertion
Final test after completion of DIY assembly
Continuity check:
In the case of severe deviations in the values, please consult the chapter Trouble-
shooting and remedies.
ÄConduct a visual check to ensure a flush connection of the end elements all the
way around.
ÄUse a multimeter to check for compliance with the set values.
Set value of sensor profile not actuated:
SP/W with 8k2 8.2 kOhm ±0.25 kOhm
SP/BK > 1 MOhm
Continuity check
per channel < 100 Ohm
Set value of sensor profile actuated:
each SP < 400 Ohm

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Installation
1. Align the aluminium profile with the closing edge:
-Have the non-sensitive ends been taken into account?
-Are the cable bushings freely accessible?
2. Mark the drill holes by means of the alu-
minium profile:
-at the first and last oblong hole.
-additionally at the fourth or fifth ob-
long hole.
-if not yet present, for cable bushings.
3. Remove the aluminium profile again.
4. Drill holes for M5 on the marks.
5. Deburr the holes and remove the chips.
6. Fasten the aluminium profile at the ob-
long holes by means of countersunk
screws or cheese-head screws M5.
Alternatively, the aluminium profile may be fastened by means of rivets.
Attachment
Depending on the sensor profile, mounting consists of the following steps:
•Mount on closing edge
•Clipping in and fixing
•Attach end caps
Installation on closing edge
For sensors with cable exit OL, OMor OR:
ÄGuide the cables through the prepared cable bushings before the sensor profile
is fixed.

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Installation
Possible aid:
•Brushing of the aluminum profile and snap-in foot with a volatile lubricant (e.g.
water with dishwashing liquid).
Clipping in and fixing: Middle snap-in foot
1. First press one side of the snap-in
foot into the aluminium profile
along the whole length.
2. Then clip the other side in bit by
bit.
3. Press the sensor profile bit by bit
against the aluminium profile from
above over the entire length so
that the second snap-in foot snaps
in completely.
4. Insert an end stopper (1000606 or
1001223) into each end of the alu-
minium profile.
Finished! Now the sensor profile is
functional.
This profile can also be fixed with end caps (see Chapter Attach end caps: Middle
snap-in foot).
The steps in this chapter apply to the sensor profiles
•SP37-1

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Installation
Possible aid:
•Brushing of the aluminum profile and clip bars with a volatile lubricant (e.g. water
with dishwashing liquid).
•A joint roller for easier pressing in of the clips.
Clipping in and fixing: External clip bars
The steps in this chapter apply to the sensor profiles
1. First clip one of the two snap-in
segments into the aluminium pro-
file along the whole length.
2. Then clip the other snap-in seg-
ment in bit by bit.
In this case, fixing is achieved only with
end caps (see Chapter Attach end caps:
External clip bars).
•SP37(L)-2
•SP57(L)-2
•SP67-2
•SP87-2

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Installation
Possible aid:
•Brushing of the aluminum profile and T foot with a volatile lubricant (e.g. water
with dishwashing liquid).
Clipping in and fixing: Middle T foot
The steps in this chapter apply to the sensor profiles
1. Slide the T foot into the aluminium
profile along the whole length.
2. Then check that the contact profile
ends flush with the aluminium
profile.
3. Fix the aluminium profile to the
contact profile with the counter-
sunk screws (1005786).
Finished! Now the sensor profile is
functional.
Applies to all others:Applies only to SP 17-3:
In this case, fixing is achieved only with
end caps (see Chapter Attach end caps:
Middle T foot).
•SP17-3
•SP37-3
•SP57-3
•SP57(L)-4

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ARAL
O
R
O
L
Installation
Viewed from outside:
A = axial
O = orthogonal
R = right
M = middle
L = left
(Figure shows inner side)
Attach end caps: Middle snap-in foot
The steps in this chapter apply to the sensor profiles
•SP37-1 with set of end caps 7503008
Closure with end caps is technically not necessary but gives a better appearance.
1. Remove the end cap, if present.
2. If necessary, press the sensor profile to-
gether so the snap-in foot makes room
for the fixing stopper.
3. Press the fixing stoppers as far as they will
go into the aluminium profile.
Case A: lateral (axial) cable exit
4. Pull cable through the desired cut-out.
5. Continue with step 6.
Case O: bottom (orthogonal) cable exit
4. Initially place end cap on loosely.
5. Place cable into channel provided.
6. Slide the end cap on completely and
press it firmly against the aluminium pro-
file.
7. Screw on the end cap with the self-cut-
ting screw on the fixing stopper.
8. Close the other end of the sensor profile
in the same way with a second end cap.

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Installation
Attach end caps: External clip bars
The steps in this chapter apply to the sensor profiles
Viewed from outside:
A = axial
O = orthogonal
R = right
M = middle
L = left
(Figure shows inner side)
To fasten the sensor profile on the aluminium profile, the end caps are missing on the
ends.
•SP37(L)-2 with set of end caps 7503988
•SP57(L)-2 with set of end caps 7503603
•SP67-2 with set of end caps 7503655
•SP87-2 with set of end caps 7504118
For sensor profiles with lip (SP37L-2 and SP57L-2) a 10mm notch (full length of cut)
must be cut with notching pliers into the end caps for holding the lip. For sensor pro-
files without lip steps 1 and 2 do not apply.
1. Mark the location on the end cap that is
to hold the lip (red in photo) when the
end cap is put on.
2. Cut a notch in the end cap at the mark-
ing.
Alternatively: Leave the end cap intact and cut a 10mm notch into the lip along
the seam of the sensor profile.
Case A: lateral (axial) cable exit
3. Use a hole punch to punch out the re-
quired cut-out at one of the specified
points.
4. Pull cable through the desired cut-out.
Case O: bottom (orthogonal) cable exit
3. Initially place end cap on loosely.
4. Place cable into channel provided.
5. Slide the end cap on completely and press it firmly against the aluminium profile.

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Installation
Applies to all others:
Applies to SP67-2:
6. Fix the end cap to the aluminium
profile with the pine tree clips.
6. Fix the end cap to the contact pro-
file with the pine tree clips.
7. Close the other end of the sensor profile in the same way with a second end cap.
6. Screw down the end caps with the two flat head self-tapping screws AEM5×20.
7. Close the other end of the sensor profile in the same way with a second end cap.
Alternatively: Mounting with screws
•SP57(L)-2 with set of end caps 7503062

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Installation
Attach end caps: Middle T foot
The steps in this chapter apply to the sensor profiles
To fasten the sensor profile on the aluminium profile, the end caps are missing on the
ends.
Viewed from outside:
A = axial
O = orthogonal
R = right
M = middle
L = left
(Figure shows inner side)
•SP37-3 with set of end caps 7503505 or 7503654
•SP57-3 with set of end caps 7503618
•SP57(L)-4 with set of end caps 7503618
Case A: lateral (axial) cable exit
1. Use a hole punch to punch out the re-
quired cut-out at one of the specified
points.
2. Pull cable through the desired cut-out.
Case O: bottom (orthogonal) cable exit
1. Initially place end cap on loosely.
2. Place cable into channel provided.
3. Slide the end cap on completely and
press it firmly against the aluminium pro-
file.
4. Fix the end cap to the contact profile with
the pine tree clip(s).
5. Close the other end of the sensor profile
in the same way with a second end cap.
AMnot possible with
SP37-3

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Installation
Laying cables
The type of cabling depends on the operation principle of your system.
2. Lay the cables all the way to the control unit. Connection of the wiring to the
control unit will be completed later.
1. Wire up the sensors in accordance with wiring diagram (optional) or in accord-
ance with the wiring technologies described below. Observe the following:
-Connect the wire ends of the sensors in accordance with the colour coding.
-Insulate soldering points and seal with heat-shrinkable sleeves.
NOTICE
Cables can be damaged from incorrect installation.
ÄTake measures to prevent cables from being kinked or crushed.
ÄEnsure that cables are installed without tension.
Is sensor system cor-
rectly wired?
4. Wire the sensor system to the control unit (see operating manual for the control
unit).
3. Use an ohmmeter to check the electrical resistance between the ends of the
wires on sensors, both actuated and non-actuated.
The measured resistance must have the following values:
•Actuated sensor system: < 400 Ohm
•Non-actuated sensor system:
-Without monitoring resistor: > 1 MOhm
-With monitoring resistor: dependent on the connected resistor

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Installation
Key to the following wiring diagrams
/W Sensor with integrated monitoring resistor
/BK Sensor with two-sided cables as feed-through sensors or for connection of
an external monitoring resistor
SG Control unit
R Resistor for functional monitoring of the system
Colour coding
Sensor /W and /BK:
2-wire technology
Sensor /BK:
4-wire-technology
BK Black
RD Red
Sensor /BK:
2-wire-technology