Maytag AKS3040 User manual

UpDraft Gas
Cooktops
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
AKS3040*
AKS3640*
CGC1430AD*
CGC2430AD*
JGC6430AD*
JGC8430AD*
JGC8536AD*
JGC8645AD*
JGC9430AD*
JGC9536AD*
MGC5430BD*
MGC5536BD*
MGC6430BD*
MGC6536BD*
Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
16022158
Revision 0
March 2003

216022158 Rev. 0 ©2003 Maytag Appliances Company
Important Notices for Servicers and Consumers
Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and
workmanship go into every product to provide our customers with quality products. It is possible, however, that during
its lifetime a product may require service. Products should be serviced only by a qualified service technician who is
familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing
instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL
APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
!WARNING
To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid
electrical shock.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this
product. For further assistance, please contact:
Customer Service Support Center
CAIR Center
Web Site Telephone Number
WWW.AMANA.COM ............................................ 1-800-843-0304
WWW.JENNAIR.COM .......................................... 1-800-536-6247
WWW.MAYTAG.COM .......................................... 1-800-688-9900
CAIR Center in Canada ........................................ 1-800-688-2002
Amana Canada Product ........................................ 1-866-587-2002
Recognize Safety Symbols, Words, and Labels
DANGER
!
DANGER—Immediate hazards which WILL result in severe personal injury or death.
WARNING!
WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION!
CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
Important Information

©2003 Maytag Appliances Company 16022158 Rev. 0 3
Important Information................................................2
Safety Information ....................................................4
Safety Practices for Servicer ................................5
Servicing ............................................................5
Before Installing ..................................................5
Receiving Cooktop...............................................5
Unpacking ..........................................................5
Gas Connection ..................................................6
Electrical Requirements .......................................6
Electrical Connection...........................................6
Grounding...........................................................7
Product Safety Devices ........................................8
General Information
Model Identification Rating Label and
Ordering Replacement Parts .............................9
Cooking Nomenclature.........................................9
Model Identification............................................10
Service .............................................................10
Parts and Accessories ......................................10
Extended Service Plan.......................................10
Troubleshooting Procedures ...................................11
Component Testing Information ...............................12
Disassembly Procedures
Disassembly Procedures for Models Listed ..........13
JGC8430ADB/W/Q/S
JGC8536ADB/W/Q/S
JGC8645ADB/W/S
Main Top Removal .............................................13
Spark Module Removal Bottom Access ..............13
Spark Module Removal ......................................13
Surface Ignitor Removal .....................................13
Burner Switch Removal ......................................13
Manifold Pipe Removal.......................................13
Orifice Holder Removal.......................................13
Burner Tubing Removal ......................................13
Disassembly Procedures for Models Listed ..........14
AKS3040WW/E/CC/SS
AKS3640WW/E/CC/SS
CGC2430ADB/Q/W/C
JGC6430ADB/W/S
MGC5430BDB/W/Q/S
MGC5536BDB/W/Q/S
MGC6430BDB/W
MGC6536BDB/W
Main Top Removal .............................................14
Spark Module Removal ......................................14
Surface Ignitor Removal .....................................14
Burner Switch Removal ......................................14
Manifold Pipe Removal.......................................14
Orifice Holder Removal.......................................14
Burner Tubing Removal ......................................14
Disassembly Procedures for Models Listed ..........15
JGC9430ADB/F/N/S
JGC9536ADB/F/N/S
Main Top Removal .............................................15
Spark Module Removal Bottom Access ..............15
Spark Module Removal ......................................15
Surface Ignitor Removal .....................................15
Burner Switch Removal ......................................15
Manifold Pipe Removal.......................................15
Disassembly Procedure for Models Listed ............16
CGC1430ADW/Q
Main Top Removal .............................................16
Manifold Pipe Removal.......................................16
Burner Tubing Removal ......................................16
Appendix A
Installation Instructions .......................A–1 — A–16
Table of Contents

416022158 Rev. 0 ©2003 Maytag Appliances Company
As with all appliances, there are certain rules to follow for
safe operation. Verify everyone who operates the cooktop
is familiar with the operations and with these precautions.
Use appliance only for its intended purpose as described.
Pay close attention to the safety sections of this manual.
Recognize the safety section by looking for the following
symbol or the word safety.
Recognize this symbol as a safety precaution.
!
WARNING !
If the information in this manual is not followed exactly,
a fire or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
•Extinguish any open flame.
•Do not try to light any appliance.
•Do not touch any electrical switch; do not use any
phone in your building.
•Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
•If you cannot reach your gas supplier, call fire
department.
Installation and service must be performed by an
authorized installer, service agency or gas supplier.
WARNING !
To avoid risk of electrical shock, property damage,
personal injury or death; verify wiring is correct, if
components were replaced. Verify proper and complete
operation of unit after servicing.
WARNING !
This gas appliance contains or produces a chemical or
chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
To reduce the risk from substances in the fuel or from
fuel combustion make sure this appliance is installed,
operated, and maintained according to the instructions
in this manual.
Due to the nature of cooking, fires can occur as a
result of overcooking or excessive grease. Although a
fire is unlikely, if one occurs proceed as follows:
Cooktop Fires
1. Do not turn on any ventilation system above the
cooktop.
2. Turn all controls to the OFF position.
3. As an added precaution turn off the electricity at
the main circuit breaker or fuse box and the gas
at the main supply valve.
4. Cover the food or grease to smother the fire out.
If smoke or fire persist call the local fire department.
To avoid the risk of property damage or personal injury
do not obstruct the flow of combustion or ventilation air.
To avoid the risk of electrical shock, serious personal
injury or death: Make sure your cooktop has been
properly grounded and always disconnect the electrical
supply before servicing the unit.
NOTE: The maximum gas supply pressure for these
models must not exceed 14 inches W.C.P.
Safety Information

©2003 Maytag Appliances Company 16022158 Rev. 0 5
Safety Practices for Servicer
Safe and satisfactory operation of gas cooktops depend
upon its design and proper installation. However, there is
one more area of safety to be considered:
Servicing
Listed below are some general precautions and safety
practices which should be followed in order to protect the
service technician and consumer during service and after
service has been completed.
1. Gas smell—Extinguish any and all open flames and
open windows.
2. Turn gas off—Service cooktop with gas turned off
unless testing requires it.
3. Checking for gas leaks—Never check for leaks with
any kind of open flame. Soap and water solution
should be used for this purpose. Apply solution to
suspected area and watch for air bubbles which
indicates a leak. Correct leaks by tightening fittings,
screws, connections, applying approved compound,
or installing new parts.
4. Using lights—Use a hand flashlight when servicing
cooktops or checking for gas leaks. Electric
switches should not be operated where leaks are
suspected. This will avoid creating arcing or sparks
which could ignite the gas. If electric lights are
already turned on, they should not be turned off.
5. Do not smoke—Never smoke while servicing gas
cooktops, especially when working on piping that
contains or has contained gas.
6. Check cooktop when service is completed—After
servicing, make visual checks on electrical
connection, and check for gas leaks. Inform
consumer of the condition of cooktop before leaving.
7. Adhere to all local regulations and codes when
performing service.
Before Installing
Installing the gas cooktop in compliance with local
electrical and gas building codes results in proper
operation and consumer satisfaction with the cooktop.
Receiving Cooktop
Inspect cooktop thoroughly at time of delivery.
Immediately report any visible damage to carrier. Damage
not discovered until after accepting delivery can still be
claimed by using a concealed damage report form,
available from the carrier's agent.
All shipments, i.e., complete cooktop or parts, are
shipped at the buyer's risk. Maytag's responsibility ends
when the consignment is accepted by the carrier in
"good order". Maytag supports damage claims by
supplying invoices, bills of laden, and other
documentation as needed. providing this assistance,
however, does not imply any responsibility for settling
claims. Do not deduct claims for loss or damage from the
invoice and do not withhold payment pending adjustment
of claims. Do not return any units or parts for credit
without written consent.
Unpacking
•Open the carton and slide cooktop out of packing.
•Remove all literature packed with the cooktop and
place cooktop onto a protective flat surface.
•Avoid countertop damage by NOT sliding cooktop
across the countertop.
•Remove grates, burner caps, and pressure regulator
from the carton.
WARNING !
Do not store items of interest to children in cabinets
above cooktop. Children may climb on cooktop to
reach these items and become seriously injured.
Safety Information

616022158 Rev. 0 ©2003 Maytag Appliances Company
Gas Connection
Verify the cooktop installation meets local codes or
current American Gas Association (CGA) requirements in
the absence of local codes. When installing CGA units,
verify that installation meets local codes or in absence of
local codes, current Natural Gas Installation Code CAN/
CGA-B149.1 or current Propane Installation Code, CAN/
CGA-B149.2 before connecting to the gas supply
system.
Installation in manufactured homes must conform with
the standard CAN/CSA-Z240 Mobile Homes,
Manufactured Home Construction and Safety Standards,
Title 24CFR, Part 3280, or with local codes is applicable.
WARNING !
To avoid risk of personal injury or property damage.
Use only new flexible connectors design certified by
AGA or CGA. Do not reuse an old connector. Do not
reuse an old connector when moving the appliance.
Access to Gas Connection
Install manual shut-off valve in an accessible location
outside the cooktop. Be aware of the location of the
shut-off valve. Shut-off valve is not supplied with the
cooktop.
Use a pipe joint compound resistant to the action of
propane gas on all male threads.
Connect the gas supply line either using hard piping or a
properly-certified flexible connector. The pressure
regulator supplied with cooktops have a 1/2 inch NPT
female connection. Check local codes before choosing a
method.
WARNING !
Do not over tighten the fitting on the pressure regulator.
Overtightening may crack the regulator.
Electrical Requirements
120-volt, 60 Hertz, 10 amp, individual circuit which is
properly grounded, polarized and protected by a circuit
breaker or fuse.
Electrical Connections
models with automatic pilotless (spark) ignition require
an external electrical source that must be grounded and
polarized in accordance with local codes. use National
Electrical Code, ANSI/NFPA No. 70-Latest Edition in the
absence of local codes.
The wall receptacle must be placed within easy reach of
the power cord without interfering with the gas supply line
Cooktops must be properly grounded. Cooktop power
cords are equipped with a three-prong ground plug. They
fit standard three-prong wall receptacles.
WARNING !
To avoid risk of electrical shock or property damage.
Do not cut or remove the third (ground) prong from the
power cord
The consumer is responsible for replacing any standard
two-prong wall receptacle with a grounded and polarized
three-prong wall receptacle. A qualified electrician should
check any receptacle the customer doubts is properly
grounded. The wiring diagram is on the bottom of the
cooktop.
Safety Information

©2003 Maytag Appliances Company 16022158 Rev. 0 7
Grounding
NOTE: This appliance must be properly grounded, for
personal safety.
Power cord on this appliance is equipped with a three-
prong grounding plug. This matches standard three-prong
grounding wall receptacle to prevent possibility of electric
shock from this appliance.
Consumer should have wall receptacle and circuit
checked by qualified electrician to verify receptacle is
properly grounded.
Where standard two-prong wall receptacle is
encountered, it is consumers responsibility and
obligation to have it replaced with a properly grounded
three-prong wall receptacle.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR
REMOVE THE THIRD (GROUND) PRONG FROM
POWER CORD.
For 15 amp circuits only. Do not use an adapter on 20
amp. circuit. Where local codes permit, a TEMPORARY
CONNECTION may be made to properly grounded two-
prong wall receptacle by the use of a UL listed adapter
available at most hardware stores.
Larger slot on adapter must be aligned with larger slot in
the wall receptacle to provide proper polarity.
WARNING !
Attaching adapter ground terminal to wall receptacle
cover screw does not ground appliance unless the
cover screw is metal and not insulated, and wall
receptacle is grounded through the house wiring.
Consumer should have circuit checked by a qualified
electrician to verify receptacle is properly grounded.
When disconnecting power cord from adapter, always
hold adapter with one hand. If this is not done, adapter
ground terminal is very likely to break with repeated use.
Should this happen, DO NOT USE appliance until a
proper ground has been established.
Neutral Wire
Hot Line
Ground
NOTE: Circuit tester can be use to verify voltage is
present at the outlet, connect one lead to hot
line and the other lead to ground, circuit tester
should light.
Safety Information

816022158 Rev. 0 ©2003 Maytag Appliances Company
Safety Information
Product Safety Devices
Safety devices and features have been engineered into the product to protect consumer and servicer. Safety devices
must never be removed, bypassed, or altered in such a manner as to defeat the purpose for which they were intended.
Listed below are various safety devices together with the reason each device is incorporated in the gas ranges.
Pressure Regulator Maintains proper and steady gas pressure for operation of oven controls. Regulator
must be set for the type of gas being used Natural or LP. After servicing regulator,
make certain it is set properly before completing service.
Gas Burner Orifices Universal orifices are used on most valves. They must be adjusted or set for the type
of gas being used Natural or LP.
After servicing a valve or orifice verify it is adjusted properly before completing service.
Grounded Cooktop Frame Ground prong on power cord is connected to the frame, usually a green lead fastened
by a screw. In addition, any part or component capable of conducting an electric
current is grounded by its mounting.
If any ground wire, screw, strap, nut, etc. is removed for service, or any reason, it
must be reconnected to its original position with original fastener before the appliance
is put into operation again.
Failure to do so can create a possible shock hazard.

©2003 Maytag Appliances Company 16022158 Rev. 0 9
General Information
Model Identification Rating Label and
Ordering Replacement Parts
Model numbers are recorded on the rating label. Rating
label is located on the bottom of the burner box. Before
ordering parts, write down the correct model and serial
number from rating label. This avoids incorrect
shipments and delays. Please refer to parts reference
material when ordering replacement parts.
This manual provides basic instructions and suggestions
for handling, installing and servicing gas cooktops.
The directions, information, and warnings in this manual
are developed from experience with, and careful testing
of the product. If the unit is installed according to this
manual, it will operate properly and will require minimal
servicing. A unit in proper operating order ensures the
consumer all the benefits provided by clean, modern gas
cooking.
This manual contains information needed by authorized
service technicians to install and service gas cooktops.
There may be, however, some parts which need further
explanation. Refer to individual technical sheets or the
toll-free technical support line to answer questions from
authorized service technicians.
Cooking Nomenclature
M
G C 6 5 3 6 B D W
Brand
AAmana
CMagic Chief
GGraffer &
Sattler
HHardwick
JJenn-Air
MMaytag
NNorge
UUniversal
YCrosley
Product Type
AAccessory/Cartridge
CCooktop/Countertop (30")
DDrop-In
EEyelevel Range
FCooktop (36")
GCooktop (42")
HCooktop (48")
LRange(20")
MRange(36")
PWall Oven (24")
QWall Oven (27")
RRange, Free-Standing (30")
SSlide-In (30")
VORT
WWall Oven (30")
YRV Range
ZRV Top
Fuel
BButane
EElectric
GGas
LLiquid Propane
MMicrowave
PStanding Pilot
XDual Fuel
Listing
AUL/AGA
CCSA/CGA/CUL
DDual Listed
G220-240 V / 50-60 Hz
MMilitary Model
PPSB Approved
(Singapore)
XExport 120 V / 60 Hz
Feature Content
1000-3999 Brands
4000-6999 Maytag
7000-9999 Jenn-Air
Production Code
This identifies which
version of production the
unitis.
Color
AAlmond on Almond
BBlack
CBrushedChrome
HTraditional White
LTraditional Almond
PProstyle
SStainless
WWhite on White

10 16022158 Rev. 0 ©2003 Maytag Appliances Company
General Information
Model Identification
Complete registration card and promptly return. If
registration card is missing:
•For Amana product call 1-800-843-0304 or visit the
Web Site at www.amana.com
•For Maytag product call 1-800-688-9900 or visit the
Web Site at www.maytag.com
•For Jenn-Air product call 1-800-536-6247 or visit the
Web Site at www.jennair.com
•For product inCanada call 1-800-688-2002 or visit the
Web Sites at www.amana.com or www.maytag.com or
www.jennair.com
When contacting provide product information located on
rating plate. Record the following:
Model Number: _____________________
Manufacturing Number: _____________________
Serial or S/N Number: _____________________
Date of purchase: _____________________
Dealer’s name and address: _____________________
Service
Keep a copy of sales receipt for future reference or in
case warranty service is required. To locate an
authorized servicer:
•For Amana product call 1-800-628-5782 or visit the
Web Site at www.amana.com
•For Maytag/Jenn-Air product call 1-800-462-9824 or
visit the Web Site at www.maytag.com or
www.jennair.com
•For product inCanada call 1-866-587-2002 or visit the
Web Sites at www.amana.com or www.maytag.com or
www.jennair.com
Warranty service must be performed by an authorized
servicer. We also recommend contacting an authorized
servicer, if service is required after warranty expires.
Parts and Accessories
Purchase replacement parts and accessories over the
phone. To order accessories for your product call:
•For Amana product call 1-877-232-6771 or visit the
Web Site at www.amana.com
•For Maytag/Jenn-Air product call 1-800-462-9824 or
visit the Web Site at www.maytag.com or
www.jennair.com
•For product inCanada call 1-866-587-2002 or visit the
Web Sites at www.amana.com or www.maytag.com or
www.jennair.com
Extended Service Plan
We offer long-term service protection for this new oven.
•Asure™ Extended Service Plan is specially designed
to supplement Amana’s strong warranty. This plan
covers parts, labor, and travel charges.
Call 1-866-232-6244 for information.
•Dependability PlusSM Extended Service Plan is
specially designed to supplement Maytag’s and
Jenn-Air’s strong warranty. This plan covers parts,
labor, and travel charges.
Call 1-800-925-2020 for information.