MC Fastpack Manual

EXPERTISE
INJECTION SYSTEMS
MC-Fastpack Power-Tool
Instruction handbook
Betriebsanleitung
Manuel d’instructions
Manuale di istruzioni
Manual de instrucciones
Manual de instruções
使用说明书

MC-Fastpack Power-Tool
2 MC-Bauchemie Müller GmbH & Co. KG 01-2021
1
7
6
2
9
4
10
14
0
13
11
12
7
8
7
8
8
10
57
A
B
a)
b)
a) + a)
–
3
A.
C.
E.
G. H.
B.
D.
F.
I.

01-2021 MC-Bauchemie Müller GmbH & Co. KG 3
Instruction handbook
Contents:
1) General ...............................................................4
Applicable standards ....................................................4
Copyright ...............................................................4
Guarantee ..............................................................4
Typeplate and CE mark ...................................................4
Additional system documentation .........................................5
2) Safety regulations ...................................................5
Symbols in the instruction handbook .......................................5
Safety instructions that must be strictly complied with .......................8
Use in accordance to the instructions .....................................10
Use not in accordance to the instructions .................................10
3) Scope of delivery ...................................................10
4) Product overview ...................................................11
Safety instructions stickers ..............................................11
5) Functional description .............................................11
6) Preparing the dispenser for use ....................................11
Procedure .............................................................11
7) Operation ...........................................................12
Inserting the cartridge ..................................................12
Connect the dispenser to the compressed air supply ........................12
Leveling the cartridge pistons ............................................12
Fitting the mixer ........................................................12
Dispensing the material .................................................13
Removing the cartridge .................................................13
Removing and replacing cartridge holder and plunger discs .................13
8) Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9) Maintenance and repair ............................................15
Notices ...............................................................15
10) Technical data ......................................................16
11) Pneumatic diagram .................................................16
12) Declaration of conformity...........................................17

MC-Fastpack Power-Tool
4 MC-Bauchemie Müller GmbH & Co. KG 01-2021
1) GENERAL
The original instruction handbook was compiled in English. The other languages are
based upon the original version.
Applicable standards
J2006/42/EC: Machinery Directive
JEN ISO 12100:2010
Safety of machinery – general principles for design – risk assessment and risk
reduction
JEN ISO 4414:2010
Pneumatic fluid power – General rules & safety requirements for systems and
their safety
Copyright
All rights reserved. This manual may not be copied either in part or as a whole nor
reproduced in an electronic form without the previous written permission of the
manufacturer.
Guarantee
The manufacturer grants 24 months guarantee from the date of delivery of the dis-
penser. Wearing parts are excluded from the guarantee. Modifications to the device
as well as repair and service work may only be carried out by the manufacturer or
his service partner, otherwise the warranty and liability rights are rendered invalid.
Typeplate and CE mark

01-2021 MC-Bauchemie Müller GmbH & Co. KG 5
Additional system documentation
You can find additional information on the website: www.sulzer.com.
2) SAFETY REGULATIONS
Ensure that the instruction handbook is always easily
accessible for users.
We reserve the right to make changes as the result of technical
modifications.
Read this instruction handbook through carefully!
Correct function and operational safety can only be guaranteed when
the users are familiar with and comply with all safety regulations in this
instruction handbook.
Symbols in the instruction handbook
INFORMATION
Information on assembly, operation or maintenance.
WARNING Possibly dangerous situation. If this danger is not avoided,
death or very serious, irreversible injuries can result.
CAUTION Possibly dangerous situation. If this danger is not avoided,
slight or minor irreversible injuries can result.
NOTICE Situation that could cause damage to equipment.
Generally dangerous situation.
Risk of explosion
Instruction handbook

MC-Fastpack Power-Tool
6 MC-Bauchemie Müller GmbH & Co. KG 01-2021
Dangers/hazards that may result from open fire.
Dangers/hazards that may result from flying parts.
Dangers that may result from trapping of fingers or the entire
hand.
Always read the instruction handbook before using the product.
Dangers/hazards that may result from opening the device.
Never open the device; for maintenance and repair work.
Persons using the dispenser must wear protective gloves
during operation of the device.
WEAR PROTECTIVE GOGGLES
DURING USE AS WELL AS VICINITY
Persons using the dispenser, as well as any persons in the
vicinity, must wear protective goggles during operation of the
device. Non- compliance can result in serious injury.
CE
The dispenser bears the CE mark in compliance with the
respective European directives.
Capable of being recycled.

01-2021 MC-Bauchemie Müller GmbH & Co. KG 7
Instruction handbook
The following general safety instructions inform you about the possible
residual dangers that exist even when the device is used in accord-
ance to the instructions, or dangers that may arise unexpectedly.
A – standard use
B – special use
C – local requirements
D – unexpected problem
In addition, the special safety instructions must be complied with that
are given directly in the respective situations.
Furthermore the local statutory regulations on accident prevention
and environmental protection applicable at the operating site must
be complied with.
The dispenser may not be used before the operating sequence and the instructions
contained in this instruction handbook have been read and understood. The device
works at a high pressure, see “10) Technical data” on page 16.
If these instructions are not observed, high pressures can be accidentally dis-
charged from the dispenser or the dispenser may burst, resulting in serious injury
to the user or persons in its vicinity and also in damage to equipment.

MC-Fastpack Power-Tool
8 MC-Bauchemie Müller GmbH & Co. KG 01-2021
Safety instructions that must be strictly complied with:
WARNING
Risk of injury and accidents in the event of
non-compliance with the safety regulations
EAll safety regulations must be complied with; the manufacturer is not liable for
any damage resulting from non-observance of safety regulations!
WARNING
Risk of injury due to incorrect use, not wearing the
personal protection equipment.
EDuring use, all users and all persons in the vicinity must wear protective
goggles and safety gloves to prevent skin contact with the dispensed material.
EThe user is not permitted to point the cartridge outlet/ mixing tip at living
beings or objects during use.
EObserve the safety instructions on the cartridge label.
WARNING
Risk of tripping over the compressed air hose / due to lack
of cleanliness at the workplace!
EAlways ensure that the workplace is clean and tidy.
ELay compressed air hoses so that they do not create a tripping hazard for the
operator or bystanders.
WARNING
Explosion and fire hazard
ENever use the device near sources of ignition or energy sources
that constitute a potential risk of combustion/explosion.

01-2021 MC-Bauchemie Müller GmbH & Co. KG 9
Instruction handbook
JThe pneumatic driving unit (refer to item 4 in figure {A} on page 2) may never be
opened or removed.
JThe dispenser must be handled carefully. The dispenser must be stored at a cool,
dry place. Refer to “10) Technical data” on page 16. The dispenser must be trans-
ported carefully. Shocks should be avoided as far as possible. Never drop the
dispenser onto the floor or workbench. Prevent knocks at the workplace.
JIt is not permitted to remove, circumvent, bridge or take the safety devices out of
operation when the dispenser is in use.
JAlways comply with the warning and information signs on the device. These
warning and information signs should never be removed. They must be replaced
immediately if they become detached or are illegible.
JThe integrated pressure regulator valve should never be removed, modified or
manipulated. Pressure limits must be strictly adhered to.
JBefore usage, always check the dispenser for any visible signs of damage and
faults. Only use the dispenser when it is in usable condition. If you are unsure of
the usability of the dispenser or if signs of breakage or other damage become
recognizable, stop using the device immediately. Send the device to the manufac-
turer for inspection and repair (you can find additional information on the website:
www.sulzer.com).
JAlways keep the dispenser clean to prevent functional fault or injury.
JNever attempt to make any repairs or modifications to the dispenser yourself.
Maintenance and repairs must be carried out exclusively by qualified specialist
personnel. This work may never by carried out when the dispenser is connected
to the compressed air supply.
JTake care when connecting and removing compressed air hoses.
JOnly original accessories of MC-Fastpack Power-Tool may be used. When using
accessories of other manufacturers, all warranty rights towards the manufactur-
er are rendered invalid and malfunctions or accidents may occur.

MC-Fastpack Power-Tool
10 MC-Bauchemie Müller GmbH & Co. KG 01-2021
Manipulations or modifications to the device by persons not
authorized by the manufacturer as well as non-compliance with
the safety regulations contained in the instruction handbook are
dangerous and can cause accidents with serious injury and/or
damage to materials.
Use in accordance to the instructions
The hand held dispenser was developed for mixing and dispensing materials of var-
ious combinations. Use in accordance with the intended purpose requires compli-
ance with the instructions in the instruction handbook. The specifications in Chapter
see “10) Technical data” on page 16 apply as the binding limits for use and technical
data of the device.
Use not in accordance to the instructions
These include:
JAny applications that deviate from the applications listed in Chapter
«Use in accordance to the instructions».
JUse of the device without appropriate instruction
JRemoving the warning plates on the device
JCareless handling near open fire or energy sources
JChanges to the device without the written permission of the manufacturer
JUse of cartridges or spare parts of a dierent manufacturer without written
consent of the manufacturer
WARNING
Risk of injury and accidents arising from use that is not in
accordance with its intended purpose
EThe manufacturer is not liable for damage resulting from non-observance of
the intended purpose
3) SCOPE OF DELIVERY
Refer to figure {C} on page 2:
0 Dispenser (fitted with cartridge holder & plungers)
13 Instruction handbook