McConnel Twose Series User manual

Twose Series
FR3 & BR3 SERIES ROLLERS
Models: FR3-64 / FR3-73 / FR3-82
BR3-64 / BR3-73 / BR3-82
OPERATOR MANUAL
Publication 770 / Part No. 22675.70 May 2016

IMPORTANT
VERIFICATION OF WARRANTY REGISTRATION
DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION
It is imperative that the selling dealer registers this machine with McConnel Limited before
delivery to the end user – failure to do so may affect the validity of the machine warranty.
To register machines go to the McConnel Limited web site at www.mcconnel.com, log
onto ‘Dealer Inside’ and select the ‘Machine Registration button’which can be found in
the Service Section of the site. Confirm to the customer that the machine has been
registered in the section below.
Should you experience any problems registering a machine in this manner please contact
the McConnel Service Department on 01584 875848.
Registration Verification
Dealer Name:
……………………..…………………………………………………………….
Dealer Address:
…….………………………………………………………………………….
Customer Name:
……………………..…………………………………………………………
Date of Warranty Registration:
……/……/...…… Dealer Signature: ………………..……
NOTE TO CUSTOMER / OWNER
Please ensure that the above section above has been completed and signed by the selling
dealer to verify that your machine has been registered with McConnel Limited.
IMPORTANT: During the initial ‘bedding in’ period of a new machine it is the customer’s responsibility
to regularly inspect all nuts, bolts and hose connections for tightness and re-tighten if required. New
hydraulic connections occasionally weep small amounts of oil as the seals and joints settle in – where
this occurs it can be cured by re-tightening the connection – refer to torque settings chart below.The
tasks stated above should be performed on an hourly basis during the first day of work and at least
daily thereafter as part of the machines generalmaintenance procedure.
CAUTION: DO NOT OVER TORQUE HYDRAULIC FITTINGS AND HOSES
TORQUE SETTINGS FOR HYDRAULIC FITTINGS
HYDRAULIC HOSE ENDS PORT ADAPTORS WITH BONDED SEALS
BSP
Setting
Metric
BSP
Setting
Metric
1/4” 18 Nm 19 mm 1/4” 34 Nm 19 mm
3/8” 31 Nm 22 mm 3/8” 47 Nm 22 mm
1/2” 49 Nm 27 mm 1/2” 102 Nm 27 mm
5/8” 60 Nm 30 mm 5/8” 122 Nm 30 mm
3/4” 80 Nm 32 mm 3/4” 149 Nm 32 mm
1” 125 Nm 41 mm 1” 203 Nm 41 mm
1.1/4”
190 Nm
50 mm
1.1/4”
305 Nm
50 mm
1.1/2” 250 Nm 55 mm 1.1/2” 305 Nm 55 mm
2” 420 Nm 70 mm 2” 400 Nm 70 mm

WARRANTY POLICY
WARRANTY REGISTRATION
All machines must be registered, by the selling dealer with McConnel Ltd, before delivery to the
end user. On receipt of the goods it is the buyer’s responsibility to check that the Verification of
Warranty Registration in the Operator’s Manual has been completed by the selling dealer.
1. LIMITED WARRANTIES
1.01. All machines supplied by McConnel Ltd are warranted to be free from defects in material and
workmanship from the date of sale to the original purchaser for a period of 12 months, unless
a different period is specified.
1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be
free from defects in material and workmanship from the date of sale to the original purchaser
for a period of 6 months. All parts warranty claims must be supported by a copy of the failed
part invoice to the end user. We cannot consider claims for which sales invoices are not
available.
1.03. The warranty offered by McConnel Ltd is limited to the making good by repair or replacement
for the purchaser any part or parts found, upon examination at its factory, to be defective
under normal use and service due to defects in material or workmanship. Returned parts
must be complete and unexamined. Pack the component(s) carefully so that any transit
damage is avoided. All ports on hydraulic items should be drained of oil and securely plugged
to prevent seepage and foreign body ingress. Certain other components, electrical items for
example, may require particular care when packing to avoid damage in transit.
1.04. This warranty does not extend to any product from which McConnel Ltd’s serial number plate
has been removed or altered.
1.05. This warranty does not apply to any part of the goods, which has been subjected to improper
or abnormal use, negligence, alteration, modification, fitment of non-genuine parts, accident
damage, or damage resulting from contact with overhead power lines, damage caused by
foreign objects (e.g. stones, iron, material other than vegetation), failure due to lack of
maintenance, use of incorrect oil or lubricants, contamination of the oil, or which has served
its normal life. This warranty does not apply to any expendable items such as blades, belts,
clutch linings, filter elements, flails, flap kits, skids, soil engaging parts, shields, guards, wear
pads, pneumatic tyres or tracks.
1.06. Temporary repairs and consequential loss - i.e. oil, downtime and associated parts are
specifically excluded from the warranty.
1.07. Warranty on hoses is limited to 12 months and does not include hoses which have suffered
external damage. Only complete hoses may be returned under warranty, any which have
been cut or repaired will be rejected.
1.08. Machines must be repaired immediately a problem arises. Continued use of the machine
after a problem has occurred can result in further component failures, for which McConnel Ltd
cannot be held liable, and may have safety implications.
1.09. If in exceptional circumstances a non McConnel Ltd part is used to effect a repair, warranty
reimbursement will be at no more than McConnel Ltd’s standard dealer cost for the genuine
part.
1.10. Except as provided herein, no employee, agent, dealer or other person is authorised to give
any warranties of any nature on behalf of McConnel Ltd.
1.11. For machine warranty periods in excess of 12 months the following additional exclusions
shall apply:
1.11.1.Hoses, exposed pipes and hydraulic tank breathers.
1.11.2. Filters.
1.11.3. Rubber mountings.
1.11.4. External electric wiring.
1.11.5. Bearings and seals.

1.12. All service work, particularly filter changes, must be carried out in accordance with the
manufacturer’s service schedule. Failure to comply will invalidate the warranty. In the event of
a claim, proof of the service work being carried out may be required.
1.13. Repeat or additional repairs resulting from incorrect diagnosis or poor quality previous repair
work are excluded from warranty.
NB Warranty cover will be invalid if any non-genuine parts have been fitted or used. Use of non-
genuine parts may seriously affect the machine’s performance and safety. McConnel Ltd cannot be
held responsible for any failures or safety implications that arise due to the use of non-genuine parts.
2. REMEDIES AND PROCEDURES
2.01. The warranty is not effective unless the Selling Dealer registers the machine, via the
McConnel Ltd web site and confirms the registration to the purchaser by completing the
confirmation form in the operator’s manual.
2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs.
Continued use of a machine, after a fault has occurred, can result in further component
failure for which McConnel Ltd cannot be held liable.
2.03. Repairs should be undertaken within two days of the failure. Claims submitted for repairs
undertaken more than 2 weeks after a failure has occurred, or 2 days after the parts were
supplied will be rejected, unless the delay has been authorised by McConnel Ltd. Please
note that failure by the customer to release the machine for repair will not be accepted as a
reason for delay in repair or submitting warranty claims.
2.04. All claims must be submitted, by an authorised McConnel Ltd Service Dealer, within 30 days
of the date of repair.
2.05. Following examination of the claim and parts, McConnel Ltd will pay, at their discretion, for
any valid claim the invoiced cost of any parts supplied by McConnel Ltd and appropriate
labour and mileage allowances if applicable.
2.06. The submission of a claim is not a guarantee of payment.
2.07. Any decision reached by McConnel Ltd is final.
3. LIMITATION OF LIABILITY
3.01. McConnel Ltd disclaims any express (except as set forth herein) and implied warranties with
respect to the goods including, but not limited to, merchantability and fitness for a particular
purpose.
3.02. McConnel Ltd makes no warranty as to the design, capability, capacity or suitability for use of
the goods.
3.03. Except as provided herein, McConnel Ltd shall have no liability or responsibility to the
purchaser or any other person or entity with respect to any liability, loss, or damage caused
or alleged to be caused directly or indirectly by the goods including, but not limited to, any
indirect, special, consequential, or incidental damages resulting from the use or operation of
the goods or any breach of this warranty. Notwithstanding the above limitations and
warranties, the manufacturer’s liability hereunder for damages incurred by the purchaser or
others shall not exceed the price of the goods.
3.04. No action arising out of any claimed breach of this warranty or transactions under this
warranty may be brought more than one (1) year after the cause of the action has occurred.
4. MISCELLANEOUS
4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no
waiver of any terms shall be deemed to be a waiver of any other term.
4.02. If any provision of this limited warranty shall violate any applicable law and is held to be
unenforceable, then the invalidity of such provision shall not invalidate any other provisions
herein.
4.03. Applicable law may provide rights and benefits to the purchaser in addition to those provided
herein.

DECLARATION OF CONFORMITY
Conforming to EU Machinery Directive 2006/42/EC
We,
McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK
Hereby declare that:
The Product; Tractor Trailed Horizontal Folding Rollers
Product Code; TWBR, TWFR , THFR
Serial No. & Date ………………………………… Type …………………………
Manufactured in; United Kingdom
Complies with the required provisions of the Machinery Directive 2006/42/EC
The machinery directive is supported by the following harmonized standards;
■BS EN ISO 12100 (2010) Safety of machinery –General principles for design –Risk
assessment and risk reduction.
■BS EN 349 (1993) + A1 (2008) Safety of machinery - Minimum distances to avoid the
entrapment with human body parts.
■BS EN ISO 14120 (2015) Safety of machinery - Guards general requirements for the
design and construction of fixed and movable guards.
■BS EN 4413 (2010) Hydraulic fluid power. Safety requirements for systems and their
components.
McCONNEL LIMITED operates an ISO 9001:2008 quality management system,
certificate number: FM25970.
This system is continually assessed by the;
British Standards Institution (BSI), Beech House, Milton Keynes, MK14 6ES, UK
BSI is accredited by UK Accreditation Service, accreditation number: UKAS 003.
The EC declaration only applies if the machine stated above is used in
accordance with the operating instructions.
Signed …………………................ Responsible Person
CHRISTIAN DAVIES on behalf of McCONNEL LIMITED
Status: General Manager Date: January 2018

THIS MANUAL IS TO BE HANDED TO THE CUSTOMER BEFORE THE
MACHINE IS TO BE USED FOR THE FIRST TIME
McCONNEL LIMITED
TEMESIDE WORKS
LUDLOW
SHROPSHIRE
SY8 1JL
TEL: [phone]
Email: [e-mail]
All dimensions and capacities mentioned in this book are approximate. In pursuance of the
Companies policy of constant development, the right is reserved to depart, without notice,
from any detail illustrated or specified in this book, without incurring the obligation to
provide such modifications on machines previously delivered.
No responsibility will be accepted by McConnel Limited for any injury, damage or loss
arising from the improper use or lack of maintenance of any machinery supplied by them
or from any failure of the user to comply with all instructions published by Tractor or
Loader manufacturers, particularly with regard to maximum load capacities, tyre pressures
and stability, or with instructions and regulations pertaining to Tractor Cabs.

INDEX
General Information
1
Introduction
2
Health And Safety
4
General Instructions
7
Operating Instructions
8
Safety When Rolling
10
Routine Maintenance And Laying-Up
11

1
GENERAL INFORMATION
NOTE: This handbook has been designed to help the operator and service/mechanic
to use and understand the machine fully, safely and efficiently.
NOTE: It is vital that the manual has been read thoroughly and is fully understood
before attempting to attach or use the machine in any way.
The operator should also read and fully understand the manuals supplied by
the tractor manufacturer and also any relevant information available from the
Health and Safety Executive.
CAUTION: When ordering spares, please state clearly:
(a) Machine type and model number.
(b) Part No. of component.
(c) Description of component.
(d) Quantity required.
(e) Full address to which spares are to be sent.
(f) Method of delivery required.
CAUTION: Always insist on genuine and correct spare parts.
NOTE: Further copies of this handbook/manual can be obtained from:
McCONNEL LIMITED
TEMESIDE WORKS
LUDLOW
SHROPSHIRE
SY8 1ND
TELEPHONE:
01584 873131
4

2
INTRODUCTION
This manual describes a range of 3 gang folding rollers available in 6.4m, 7.3m or 8.2m
working widths. Roller options offer a choice of either Cambridge or Cambridge/Breaker
Rings of 55cm (22”) diameter or Ballast Drums of 76cm (30”) diameter.
A set of wheels with pneumatic tyres permits transportation of the machine.
The machines have fabricated steel frames and the roller shafts rotate in sealed roller
bearings
The wings are folded and the axle and wheels are raised and lowered from the transport to
work positions hydraulically by double acting rams. Hydraulic power is provided from the
tractors double acting spool valve. The hydraulic hoses are provided with quick release
couplings complete with dust covers.
Optional levelling board kits are available which feature a hydraulic control for placing
them in either the work position or the ‘out of work’ position.
A lighting kit is also available for use when transporting the machine on the public
highway.
It is designed for attachment to an agricultural vehicle by means of the ‘Draw-bar-hitch’
couple-up system.
The purpose for its production and its sole intention is to roll cultivated land. Never attempt
to use this machine for anything other than the task for which it was designed.
IMPORTANT
To permit even rolling and allow the roller sections to follow ground contours, the services
controlling the rams should be placed in the float mode. This allows hydraulic oil to enter
and exit the hydraulic system on the roller and the tractor un-pressurised.
Levelling boards (when fitted) should be fully lowered into the work position or folded up
when not required. The tine angle cannot be adjusted using the hydraulic rams.

3
FR3 Series –Cambridge Roller
BR3 Series –Ballast Roller

4
HEALTH AND SAFETY
Throughout the handbook the following sub headings are used to draw attention to various
points of importance.
This is to draw attention to very important instructions that MUST be followed precisely to
avoid injury or death.
CAUTION This is used to draw attention to instructions that MUST be followed to avoid
damage to operator, machine, process or the environment.
NOTE This is used to highlight points used for supplementary information.

5
HEALTH AND SAFETY
Never attempt to assemble, couple up, or
operate machinery until you understand fully
the functions, controls and safety precautions
required, as shown in the operator’s manual.
Always follow tractor safety operations and
instructions VERY carefully.
NEVER TAKE RISKS
CAUTION
Be aware of warning and instruction decals on machine as care must be taken and
instructions obeyed.
Transport the machinery only at safe speeds.
Never drive machinery at speeds that could
cause danger to other persons or properties,
or in a manner that may cause accidents.
Never attempt to Service/adjust or work on any
machinery in an unsupported state.
Always ensure that machinery is safely
supported and propped in position to prevent
sudden or inadvertent falling that could cause
serious injury or even death.
Ensure helpers and bystanders are well clear
of the machine when unfolding or folding the
rolls. There is a danger of crushing, trapping,
impact or other serious injury
CAUTION
Always ‘SWITCH OFF’ the tractor’s engine before attempting to carry out inspection,
adjustments or service repairs on the machine.

6
HEALTH AND SAFETY
Always be aware of your surroundings - and
operate machinery accordingly. Beware of
confined or tight areas, low height restrictions,
buildings and overhangs etc. Also drive and
operate bearing in mind weather conditions
such as sun, rain, ice, snow, wind etc. Make
allowances in all situations.
CAUTION
Never carry passengers on the machinery or on the tractor. Falling off can result in serious
injury or even death. Ensure bystanders/onlookers are kept well away from the operational
area of apparatus.
CAUTION
When machine is being removed from tractor’s linkage and being 'parked up' it is essential
that a good firm base and level site is used. Always chock and prop machine to prevent
moving.
CAUTION
Never allow children to play on, or around, parked machinery.
CAUTION
Never wear loose fitting or ragged clothing that could get caught in machinery or controls.
CAUTION
Always dispose of discarded or worn out parts thoughtfully - by disposing of them in an
approved and specified legal scrap site, bin or skip.
Do not mount or exit the Tractor while the
tractor is moving. Mount or leave the Tractor
only when the Tractor and all moving parts have
completely stopped.
Do not operate this Equipment with hydraulic oil
leaking. The presence could present a hazard.
Do not check for leaks with your hand! Use a
piece of heavy paper or cardboard. High-
pressure oil streams from breaks in the line
could penetrate the skin and cause tissue
damage including gangrene. If oil does
penetrate the skin get medical attention
immediately.

7
GENERAL INSTRUCTIONS
1. Before attaching any machine to a tractor make sure that implement is still standing
firmly on a good solid level site - as it will be, providing unit was previously parked
correctly. Check that any wheels are 'chocked' correctly, and where applicable
supports/props are in position where necessary to prevent booms etc. dropping.
2. Before and during the manoeuvring of the tractor or vehicle in order to attach
machinery/implements, - make sure that No other persons are in the vicinity. Keep
other persons well clear and make known your intentions, all the while keeping a sharp
lookout whilst reversing and aligning machines for coupling up.
3. Always secure tractor into selected position by ensuring that brakes are applied
correctly in order to prevent vehicle moving off on its own to cause injury and damage.
4. Check that the hitch on the tractor is in good condition and that the hitch pin used is of
the correct size and type to suit the draw bar of the roller, and is properly secured when
fitted.
5. Never attempt to work on, adjust or service repair machinery of any kind whilst it is still
running or working. Always stop the machine and STOP THE TRACTOR ENGINE
before any service/repairs begin.
SWITCH OFF THE TRACTOR ENGINE BEFORE LEAVING THE TRACTOR SEAT
6. In transit always use transport stays or locking devices where provided. If, as in the
case of some longer machines, the unit is transported lengthways - make sure that the
front of the tractor is suitably ballasted to maintain stability. A method of achieving this
would be to add suitable weights to a correctly specified and fitted front weight frame.
7. Always use machines in a sensible and reasonable manner and do not attempt to use
them in work for which they are not intended. Avoid overloading and abusing them as
this can cause damage to machine and tractor and can be very dangerous.
8. When detaching a machine from a tractor ensure that any stands or legs are securely
positioned and that the machine is parked where it will not be a safety hazard or cause
annoyance to others. Make sure that chosen 'parking site' is firm and level.
9. Carry out regular periodic maintenance. - Always with safety in mind.
10.For transportation on the public highway ensure that a legally approved lighting board
is fitted and connected.

8
OPERATING INSTRUCTIONS
Machine must only be folded out or in whilst it is securely attached to a suitably
sized tractor and located on a firm level site.
WARNING! Never attempt to fold or unfold the machine on sloping ground.
Attaching Roller to the Tractor
1. Position tractor and align tractors pick up hitch with draw bar of roller.
2. Attach roller draw bar to the hitch, fit draw bar pin and lock in position.
3. Couple the hydraulic ‘quick release’ fittings to the tractor.
Note: One single acting service with float function is required for the main lift/draw
bar ram. One double acting spool with float is required for the wing rams.
If levelling boards are fitted a third double acting spool valve is required; this
does not require the float function.
CAUTION: To fold or unfold the roller a flat and even site must be selected.
To Change the Roller from Transport to In Work Position
1. Extend the main ram to the fully open position.
2. Retract the wing ram so that the wing sections pivot open fully.
3. Retract the main ram so that the transport wheels lift clear of the ground and the
machine is supported on the centre roller. Leave the spool valve in the float
position.
Note: Depending on surface conditions it may be necessary to move the tractor
forward very slowly to assist this operation.
4. Extend the wing ram to lower the wing sections to the ground. Place the spool valve
in the float position.
If levelling boards are fitted they can be set in the fully raised or lowered position. The
rams must not be allowed to float and the tine angle cannot be adjusted hydraulically.
To Change the Roller from In Work to Transport Position
1. Place all spool valves in the neutral position and out of float.
Note: If levelling boards are fitted they should be fully folded ‘out of work’.
2. Operate the wing ram to fully charge the cylinders.
3. Operate the main ram and fully extend it; this will lift the centre roller off the ground
and the machine will rest on its transport wheels.
4. Extend the wing ram and slowly fold in the wings.
5. Operate the main ram to lower the wing sections into their carriers.
6. Place all spool valves in the NEUTRAL position.

9
Parking the Machine
1. Find a good firm level site preferably under cover for long term storage
2. Park roller in the desired position and apply tractor handbrake.
3. Chock the roller wheels to prevent movement.
4. Ensure hoses are not pressurised and remove hydraulic connections from tractor –
fit dust caps to tractor and hoses, and disconnect road lighting plug (if fitted).
5. Stow hoses neatly.
6. Lower tractors hitch and. remove towing pin from draw bar
7. Carefully drive tractor forward.
Note: Rollers can be stored in either the work position or the transport position.
Levelling Boards (Option)
◄Levelling Board Tine Wear
As the tine feet wear it will be necessary to adjust the position
between the body and foot; there are two positions available.
Ballast Rollers
The outer ends of the ballast rollers are equipped with access
plugs to allow the drums to be filled with the chosen liquid ballast.
If water is used for ballast it must be either drained for winter
periods or antifreeze added to protect it from risk of freezing.
Whatever the ballast used when draining the drums the
procedure must be performed with care and the ballast liquid
disposed of in an environmentally safe manner.
Scraper Adjustment (Ballast Rollers)
Adjustment of the scrapers is performed by loosening the
attachment fixings which will then allow the scraper bar to
be slid to the desired distance from the roller, re-tighten the
fixings to secure the position.

10
SAFETY WHEN ROLLING
Before starting work with any roller ensure
that the bearings are properly greased and
that all bolts and nuts are tight.
Remember that a heavy roller will add to
your momentum and will require a longer
distance for stopping. Particular care will
be needed on hilly or sidling ground.
Avoid turning so acutely that the tractor’s
rear wheels foul the rollers draw bar.
Do not attempt to use rollers when the
ground conditions are unsuitable i.e.
When ground is excessively wet or greasy.
When ground is frozen or thawing after a
frost.
Do not attempt to use the rollers on very
steep sloping ground.

11
ROUTINE MAINTENANCE AND LAYING-UP
Daily
Grease shaft bearings thoroughly.
Check nuts and bolts for tightness.
Check wheel nuts for tightness; 185lbs.ft.(250 Nm).
Weekly
Grease pivot points thoroughly.
Check all bolts and nuts for tightness.
Check all hoses for splits or damage.
Check all rams for leaks or damage.
Check tyres for any signs of damage and ensure they are inflated to the correct
pressure; 70 psi (5.2 bar).
Annually & Laying Up
Periodically (once a year should suffice) check the bearings, wheel bearings, pivot
pins, bushes, spacers and axles for wear; dismantling if necessary. Replace any parts
that are appreciably worn.
Apply grease to all exposed ram rods and plated parts.
Lubricate and use anti-corrosion measures when storing the roller.

McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England.
Telephone: [phone]. Facsimile: 01584 876463. www.mcconnel.com