Raven AutoBoom User manual

P/N 016-0230-110 Rev. D 04/18 E31413
Copyright 2012, 2013, 2018
Buhler Versatile SX280
AutoBoom®
Installation Manual

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be responsible or liable for incidental or consequential
damages or a loss of anticipated benefits or profits, work stoppage or loss, or
impairment of data arising out of the use, or inability to use, this system or any of
its components. Raven Industries shall not be held responsible for any
modifications or repairs made outside our facilities, nor damages resulting from
inadequate maintenance of this system.
As with all wireless and satellite signals, several factors may affect the availability
and accuracy of wireless and satellite navigation and correction services (e.g.
GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the
accuracy, integrity, continuity, or availability of these services and cannot
guarantee the ability to use Raven systems, or products used as components of
systems, which rely upon the reception of these signals or availability of these
services. Raven Industries accepts no responsibility for the use of any of these
signals or services for other than the stated purpose.
Disclaimer

Table of Contents
P/N 016-0230-110 Rev. D 1
Chapter 1 Important Safety Information............................................................................. 1
Hydraulic .........................................................................................................................................................................2
General .......................................................................................................................................................................................2
Instructions for Hose Routing ...........................................................................................................................................2
Electrical ..........................................................................................................................................................................3
General .......................................................................................................................................................................................3
Instructions for Wire Routing ............................................................................................................................................3
Chapter 2 Introduction............................................................................................................. 7
Preparing for Installation ..........................................................................................................................................7
Recommendations .................................................................................................................................................................8
Point of Reference .................................................................................................................................................................8
Hydraulic Fittings .........................................................................................................................................................8
Updates ...........................................................................................................................................................................9
Chapter 3 PowerGlide Plus.................................................................................................... 11
PowerGlide Plus Kit Contents ...............................................................................................................................11
Install the PowerGlide Plus Hydraulic System ...............................................................................................14
Remove the Orifice Fittings ..............................................................................................................................................15
Install Fittings on the AutoBoom Valve .......................................................................................................................17
Mount the AutoBoom Valve ............................................................................................................................................17
Install the Pressure and Tank Hoses .............................................................................................................................18
Install the Left and Right Cylinder Up Hoses .............................................................................................................20
Install the Left and Right Cylinder Down Hoses .......................................................................................................23
Hydraulic Diagram ...............................................................................................................................................................25
Install the Gauge Wheels .......................................................................................................................................26
Gauge Wheel Mounting Locations ................................................................................................................................26
Install the PowerGlide Plus Wiring .....................................................................................................................27
Install the AutoBoom Node .............................................................................................................................................28
Connect the Harness Cable to the Boom Function Controls ..............................................................................28
Connect the Harness Cable to the Controller Cable ..............................................................................................30
PowerGlide Plus Wiring Diagram ...................................................................................................................................31
Chapter 4 UltraGlide............................................................................................................... 33
UltraGlide Kit Contents ..........................................................................................................................................33
Install the UltraGlide Hydraulic System ...........................................................................................................37
Install Fittings on the AutoBoom Valve .......................................................................................................................38
Mount the AutoBoom Valve ............................................................................................................................................38
Install the Pressure and Tank Hoses .............................................................................................................................39
Install the Left and Right Cylinder Up Hoses .............................................................................................................41
Install the Left and Right Cylinder Down Hoses .......................................................................................................44
Hydraulic Diagram ...............................................................................................................................................................46
Install the UltraGlide Sensors ...............................................................................................................................47
Boom Sensor Mounting Locations ................................................................................................................................47
Install the Sensor Mounting Brackets ...........................................................................................................................48
Mount the Center Rack Sensor .......................................................................................................................................49
Connect the Sensor Cables ...............................................................................................................................................49

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2 Buhler Versatile SX280 AutoBoom® Installation Manual
Install the Gauge Wheels - Optional .................................................................................................................49
Gauge Wheel Mounting Locations ...............................................................................................................................49
Install the UltraGlide Wiring ..................................................................................................................................51
Install the AutoBoom Node .............................................................................................................................................51
Connect the Harness Cable to the Boom Function Controls ..............................................................................52
Install the Center Rack Control .......................................................................................................................................54
Connect the Harness Cable to the Sensors ...............................................................................................................54
Connect the Harness Cable to the Controller Cable ..............................................................................................55
UltraGlide Wiring Diagram ...............................................................................................................................................56
Chapter 5 Replacement Parts............................................................................................... 57
Valves ............................................................................................................................................................................57
Wheels ..........................................................................................................................................................................58
Sensors ..........................................................................................................................................................................58
Analog Boom Sensor ..........................................................................................................................................................58
Center Sensor ........................................................................................................................................................................59

CHAPTER
1
P/N 016-0230-110 Rev. D 1
CHAPTER1 IMPORTANT SAFETY
INFORMATION
Read this manual and the operation and safety instructions included with your implement and/or controller
carefully before installing the AutoBoom® system.
• Follow all safety information presented within this manual.
• If you require assistance with any portion of the installation or service of your Raven equipment, contact your
local Raven dealer for support.
• Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good
condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety
labels, contact your local Raven dealer.
When operating the machine after installing AutoBoom, observe the following safety measures:
• Be alert and aware of surroundings.
• Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal
substance.
• Remain in the operator’s position in the machine at all times when AutoBoom is engaged.
• Disable AutoBoom when exiting from the operator’s seat and machine.
• Do not drive the machine with AutoBoom enabled on any public road.
• Determine and remain a safe working distance from other individuals. The operator is responsible for disabling
AutoBoom when the safe working distance has been diminished.
• Ensure AutoBoom is disabled prior to starting any maintenance work on AutoBoom or the machine.
• When starting the machine for the first time after installing AutoBoom, be sure that all persons stand clear, in
case a hose has not been properly tightened.
• The machine must remain stationary and switched off, with the booms unfolded, during installation or
maintenance.
NOTICE
WARNING

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2 Buhler Versatile SX280 AutoBoom® Installation Manual
HYDRAULIC
GENERAL
• Raven Industries recommends that appropriate protective equipment be worn at all times when working on the
hydraulic system.
• Never attempt to open or work on a hydraulic system with the equipment running. Care should always be
taken when opening a system that has been previously pressurized.
• When disconnecting the hydraulic hoses or purging is required, be aware that the hydraulic fluid may be
extremely hot and under high pressure. Caution must be exercised.
• Any work performed on the hydraulic system must be done in accordance with the machine manufacturer’s
approved maintenance instructions.
• When installing SmarTrax hydraulics or performing diagnostics, maintenance, or routine service, ensure that
precautions are taken to prevent any foreign material or contaminants from being introduced into the
machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration
system will reduce performance and possibly damage the SmarTrax hydraulic valve.
INSTRUCTIONS FOR HOSE ROUTING
The word “hose” is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible
and use these guidelines:
Hoses should not contact or be attached to:
• Components with high vibration forces
• Components carrying hot fluids beyond component specifications
Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:
• Sheared or flame cut edges
• Edges of machined surfaces
• Fastener threads or cap screw heads
• Ends of adjustable hose clamps
Routing should not allow hoses to:
• Hang below the unit
• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,
attachments)
• Be placed in areas of or in contact with machine components which develop temperatures higher than the
temperature rating of hose components
• Hoses should be protected or shielded if it needs to route near hot temperatures beyond hose component
specifications
Hoses should not have sharp bends
CAUTION

P/N 016-0230-110 Rev. D 3
IMPORTANT SAFETY INFORMATION
Allow sufficient clearance from machine component operational zones such as:
• Drive shafts, universal joints and hitches (i.e. 3-point hitch)
• Pulleys, gears, sprockets
• Deflection and backlash of belts and chains
• Adjustment zones of adjustable brackets
• Changes of position in SmarTrax and suspension systems
• Moving linkages, cylinders, articulation joints, attachments
• Ground engaging components
For hose sections that move during machine operation:
• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or
rubbing, especially in articulation and pivot points
• Clamp hoses securely to force controlled movement to occur in the desired hose section
• Avoid sharp twisting or flexing of hoses in short distances
Protect hoses from:
• Foreign objects such as rocks that may fall or be thrown by the unit
• Buildup of dirt, mud, snow, ice, submersion in water and oil
• Tree limbs, brush and debris
• Damage where service personnel or operators might step or use as a grab bar
• Damage when passing through metal structures
• High pressure wash
ELECTRICAL
GENERAL
• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads
could cause severe damage to the equipment.
• Ensure that the power cable is the last cable to be connected.
• A minimum of 12 VDC is required for system operation with a maximum of 15 VDC.
INSTRUCTIONS FOR WIRE ROUTING
The word “harness” is used to mean all electrical leads and cables, bundled and unbundled. When installing
harness, secure it at least every 30 cm (12in) to the frame. Follow existing harness as much as possible and use
these guidelines:
Harness should not contact or be attached to:
• Lines and hoses with high vibration forces or pressure spikes
• Lines and hoses carrying hot fluids beyond harness component specifications
Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:
• Sheared or flame cut edges
• Edges of machined surfaces
• Fastener threads or cap screw heads

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4 Buhler Versatile SX280 AutoBoom® Installation Manual
• Ends of adjustable hose clamps
• Wire exiting conduit without protection, either ends or side of conduit
• Hose and tube fittings
Routing should not allow harnesses to:
• Hang below the unit
• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,
attachments)
• Be placed in areas of or in contact with machine components which develop temperatures higher than the
temperature rating of harness components
• Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component
specifications
Harnessing should not have sharp bends
Allow sufficient clearance from machine component operational zones such as:
• Drive shafts, universal joints and hitches (i.e. 3-point hitch)
• Pulleys, gears, sprockets
• Deflection and backlash of belts and chains
• Adjustment zones of adjustable brackets
• Changes of position in SmarTrax and suspension systems
• Moving linkages, cylinders, articulation joints, attachments
• Ground engaging components
For harness sections that move during machine operation:
• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or
rubbing, especially in articulation and pivot points
• Clamp harnesses securely to force controlled movement to occur in the desired harness section
• Avoid sharp twisting or flexing of harnesses in short distances
• Connectors and splices should not be located in harness sections that move
Protect harnesses from:
• Foreign objects such as rocks that may fall or be thrown by the unit
• Buildup of dirt, mud, snow, ice, submersion in water and oil
• Tree limbs, brush and debris
• Damage where service personnel or operators might step or use as a grab bar
• Damage when passing through metal structures
IMPORTANT:
• Avoid directly spraying electrical components and connections with high pressure water.
High pressure water sprays can penetrate seals and cause electrical components to corrode
or otherwise become damaged. When performing maintenance:
•Inspect all electrical components and connections for damage or corrosion. Repair or replace
components, connections, or cable as necessary.
•Ensure connections are clean, dry, and not damaged. Repair or replace components,
connections, or cable as necessary.
•Clean components or connections using low pressure water, pressurized air, or an aerosol
electrical component cleaning agent.

P/N 016-0230-110 Rev. D 5
IMPORTANT SAFETY INFORMATION
•Remove visible surface water from components, connections, or seals using pressurized air
or an aerosol electrical component cleaning agent. allow components to dry completely
before reconnecting cables.

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6 Buhler Versatile SX280 AutoBoom® Installation Manual