McDonald's Cornelius QLT 180/1000-1 User manual

®
QLT 180/1000-1, 1002-1, & 1001-1
Installation Manual
Release Date: December 20, 2002
Publication Number: 85312001INS
Revision Date: July 31, 2003
Revision: B
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

© 2002-03, IMI Cornelius Inc. - i - Publication Number: 85312001INS
TABLE OF CONTENTS
UNIT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Counter Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Connecting Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Filling Water/Flushing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Concentrate Empty Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Programming the Portion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cancel/Pour Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CONCENTRATE LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

QLT 180/1000-1, 1002-1, & 1001-1 Installation Manual
© 2002-03, IMI Cornelius Inc. - 1 - Publication Number: 85312001INS
UNIT SPECIFICATIONS
NAMEPLATE DATA:
Model QLT180/1000–1, 115VAC, 9.43 amps, 1 phase 60 hertz, 6.25 oz. (177g) R–134a refrigerant.
Model QLT180/1002–1, 230 VAC, 5 amps, 1 phase, 50 hertz, 6.25 oz. (177g) R–134a refrigerant.
Model QLT180/1001–1, 220VAC, 5 amps, 1 phase, 60 hertz, 6.25 oz. (177g) R–134a refrigerant.
TEST PRESSURE: High side 250 psi (17.01 bar). Low side 140 psi (9.5 bar).
CONCENTRATE STORAGE: One 1.6 gallon (6 liter) disposable pouch.
CLEARANCE RECOMMENDED: 12”(30.48 cm) on top and 4”(10.16 cm) required in back for air circu-
lation if sides are blocked off. If sides are open only 2”(5.08 cm) are required in back. Space between
bottom of the unit and counter top cannot be obstructed in foot print area.
ELECTRICAL CONNECTION: 6 ft. long (1.83 m) power cord with 3–prong plug attached to dispenser
(115 volt models). Export voltages (230 volt, 50 hertz) shipping to Europe have Std. Euro–plug. All others
have line cord less plug.
POWER SUPPLY: 15 amps at 120 volts, 10 amps at 230 volts, or 10 amps at 220 volts.
WATER CONNECTION: 3/8 in. (.95 cm) SAE male flare fitting on dispenser.
WATER SUPPLY REQUIREMENTS: 100 psi (7 bar) maximum static pressure. 40 psi (2.8 bar) minimum
dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 ounces (88.7 ml) per
second water flow.

QLT 180/1000-1, 1002-1, & 1001-1 Installation Manual
Publication Number: 85312001INS - 2 - © 2002-03, IMI Cornelius Inc.
INSTALLATION
RECEIVING
Each unit is completely tested and inspected before shipment. At time of shipment, the carrier accepts
the unit and any claim for damage must be made with the carrier. Upon receiving from the carrier, please
inspect the carton for visible damage. If damage exists, have the carrier make a note on the bill of lading
and file a claim with the carrier.
UNPACKING
•Remove staples securing carton to pallet.
•Lift carton up and off of unit.
•Remove top insert and shipping bag.
•Open upper cabinet door and remove installation kit.
•Remove bolts securing unit to pallet.
•Lift unit off of pallet.
•Open the packet, take the legs and secure them to the bottom of the unit.
NOTE: Do not lay the unit on sides or on the back. This may cause vital oils to drain from the
compressor resulting in damage during start–up and consequently voiding the warranty.
•Tilt the unit only when securing legs.
•If the unit is to be transported from the place where it was unpacked, do not remove the unit from the
pallet. Transport it on the pallet to the installation site.
COUNTER LOCATION
Select a location in a well ventilated area, close to a grounded electrical outlet. If possible do not place
the unit close to hot and/or steaming machines.
The minimum clearance is: 4 “(10.16 cm) in back and 12”(30.48 cm) on top and open to the front if sides
are blocked off. If sides are open then only 2”(5.08 cm) is required in the back. The space between bot-
tom of the unit and counter cannot be obstructed.
IMPORTANT: Condenser air is drawn in from the bottom and discharged out the back. Failure to
maintain clearance space will reduce capacity of the unit and cause premature compressor fail-
ure.
CONNECTING WATER SUPPLY
The QLT series Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very
important that the incoming water line is dedicated for the unit. This line should not have any other
machines connected which could cause a water surge, such as coffee makers or ice machines.
NOTE: The unit MUST be fed by an insulated chilled water line from the soft drink beverage sys-
tem. To achieve both optimal brix control and sanitization, assure that the incoming water pres-
sure is at least 40 psi (2.8 bar) flowing.
IMPORTANT: The water supply should be consistent with proper water quality standard (neutral
ph of 7.0 to 8.0), and should not be connected to a water softener. Drink quality may be affected
by poor water conditions. Water connections shall be sized, installed, and maintained according
to Federal, State, and Local Laws.

QLT 180/1000-1, 1002-1, & 1001-1 Installation Manual
© 2002-03, IMI Cornelius Inc. - 3 - Publication Number: 85312001INS
1. Secure the 3/8”(.95 cm) swivel nut on the flexible supply hose to the water inlet located on the
underside of the unit. Make sure that the seal washer is used (hose and seal washer are included
with the installation kit).
2. When securing flare nut, use backup wrench on male side of the inlet fitting (unit side) to prevent
twisting of the copper tube inside the unit and/or possible damage to the water strainer/solenoid. A
water shut off outside the unit is recommended.
ELECTRICAL
A minimum of 15 amps electrical service is needed for 120VAC power supply or 10 amps for 230VAC
supply.
FILLING WATER/FLUSHING SYSTEM
To properly prime the unit with water and remove air pockets in the
system, open the cabinet door and make sure the white protective
dust cap is in place on top of the mixing chamber. Close the door
and push the “cancel/pour”switch for a few seconds. Repeat until
a steady flow of water is observed.
NOTE: Water splashing may occur during this purge cycle.
CONCENTRATE EMPTY LOCATOR
The QLT juice dispenser is equipped with the ability to sense when
the concentrate is empty. When the refill light on the portion control pad is illuminated, it is time to
change the concentrate pouch.
PROGRAMMING THE PORTION CONTROL
The portion control supplied with your orange juiced dispenser
has been pre-programmed to pour 7, 12, and 16 ounce drinks.
The “extra large”size has also been programmed to pour 16
ounces. Should pour size adjustments be required, please follow
the instructions below:
1. Simultaneously, press and hold “small”and “extra large”
push button switches on the Portion Control Module until the
“REFILL”light in the corner of the module starts blinking. Release the switches. The blinking light
indicates the programming mode is active.
2. Place the cup under the white mixing valve nozzle and push the selected size button (small,
medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then
release the button. Repeat the above procedure for the remaining sizes.
3. After programming all the drink sizes, press and release the “cancel/pour”switch to return the Por-
tion Control to the operational mode. The blinking REFILL light will go out.
If at a future date it is decided to change the portion size of the drinks, the individual sizes can be
adjusted by the above procedure. It is not necessary to reprogram every size. Additionally the portion
control has a full memory retention in case of a power failure.
CANCEL/POUR BUTTON
To pour a drink without using a preprogrammed portion control size, simply push and hold the button.
Release when the glass is full.

QLT 180/1000-1, 1002-1, & 1001-1 Installation Manual
Publication Number: 85312001INS - 4 - © 2002-03, IMI Cornelius Inc.
CONCENTRATE LOADING
Place the concentrate pouch into the
pouch holder and feed the dispense tube
through the opening.
Place the pouch holder on the stainless
steel shelf in the dispenser cabinet.
Open the slide block by pulling out on the
slide blocks handle and move the block to
the right. Position the dispense tube
around the right side of the pump rotor as
shown.
Close the slide block by moving it to the
left and lock into place by pushing in on
the handle. Remove the sanitary plug
from the dispense tube and press the tube
over the fitting on the mixing chamber.

IMI Cornelius Inc.
One Cornelius Place
Anoka, MN 55303-1592
U.S.A.