lancer BEVARIETY MCY-22 Manual
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“Lancer” is the registered trademark of Lancer © 2009 by Lancer, all rights reserved.
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6655 Lancer Blvd.
San Antonio, Texas 78219
To order parts, call
Customer Service: 800-729-1500
Warranty/Technical Support: 800-729-1550
Email: [email protected]
www.lancercorp.com
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1.1 Selecting a Location ...................................................................................................................12
1.2 Things To Consider.....................................................................................................................12
1.3 Unpacking the Dispenser ...........................................................................................................14
1.4 Drain Spider................................................................................................................................14
1.5 Leveling the Dispenser...............................................................................................................15
1.6 Installing the Dispenser ..............................................................................................................15
1.7 Connecting Water .......................................................................................................................15
1.8 Installing the Carbonator Pump..................................................................................................16
1.9 Connecting CO2Lines ...............................................................................................................17
1.10 Connecting Syrup Lines ...........................................................................................................17
1.11 Continuing the Installation ........................................................................................................19
1.12 Startup Procedures...................................................................................................................20
1.13 Condensation Insulation Installation.........................................................................................20
1.14 Finishing the Dispenser Installation..........................................................................................23
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2.1 General Information....................................................................................................................24
2.2 Required Cleaning Supplies.......................................................................................................24
2.3 Daily Cleaning ............................................................................................................................25
2.4 Ice Chute Cleaning.....................................................................................................................25
2.5 Ice Bin Cleaning - Perform at Startup and Monthly....................................................................26
2.6 Cleaning and Sanitizing Beverage Components - Bag-in-Box Systems - Perform Every Six
Months ........................................................................................................................................27
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3.1 Decals and Labels ......................................................................................................................28
3.2 Final Assembly, Post-Mix IBD and Ice Dispenser ......................................................................30
3.3 22” Bevariety™ ACIB Faucet Plate and Ice Chute Sub-Assembly, Post-Mix, IBD ....................32
3.4 30” Bevariety™ ACIB Faucet Plate and Ice Chute Sub-Assembly, Post-Mix, IBD ....................34
3.5 Electrical Box and Gear Motor Sub-Assembly, Post-Mix, IBD ...................................................36
3.6 Remote Pump Assembly ............................................................................................................38
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4.1 Receiving ....................................................................................................................................40
4.2 Removal of Existing Valve ..........................................................................................................40
4.3 Installation of LEV® Valve ..........................................................................................................40
4.4 Adjusting Water Flow ..................................................................................................................41
4.5 Adjusting Water to Syrup Brix.....................................................................................................41
4.6 Installation of Soda Lever...........................................................................................................42
4.7 Removal and Installation of Front Soda/Water Lever (Kit PN 82-1458) ....................................43
4.8 Removal and Installation of Flow Controls.................................................................................43
4.9 Daily Cleaning ............................................................................................................................44
4.10 Bi-Weekly Sanitizing .................................................................................................................45
4.11 Syrup Brix Cup..........................................................................................................................45
4.12 Troubleshooting ........................................................................................................................46
4.13 LEV® Model 100 3.0 oz/sec and Model 145L, 4.5 oz/sec .......................................................50
4.14 LEV® With Self-Serve Lever (Model 100SSL, 3.0 oz/sec and Model 145SSL, 4.5 oz/sec)....52
4.15 LEV® Pushbutton (Model 100P, 3.0 oz/sec and Model 145SSL, 4.5 oz/sec)..........................54
4.16 Chilled vs. Ambent Syrup on Positions 9 and 12 .....................................................................56
4.17 22” Dispenser Connections ......................................................................................................56
4.18 Set Water to Soda or Plain.......................................................................................................57
3 28-0724/02
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5.1 Beverage Dispensing .................................................................................................................58
5.2 Program Multi-Valve Unit (MVU) ................................................................................................59
5.3 MVU Assembly ...........................................................................................................................70
5.4 Lancer Flow Control Valve (LFCV) With MVU Only ...................................................................72
5.5 Nozzle Assembly ........................................................................................................................................73
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6.1 Ice Dispensing ............................................................................................................................74
6.2 Beverage Cooling .......................................................................................................................75
6.3 Water Carbonation......................................................................................................................75
6.4 Carbonation System ...................................................................................................................76
6.5 Electronics ..................................................................................................................................78
6.6 General Troubleshooting ............................................................................................................79
6.7 Troubleshooting - Light Emitting Diodes (LEDs) ........................................................................80
6.8 Carbonator Troubleshooting .......................................................................................................81
6.9 Electronics Troubleshooting .......................................................................................................82
6.10 Ice Delivery System..................................................................................................................84
6.11 Ice Board Settings ....................................................................................................................87
6.12 Auger Motor Removal...............................................................................................................87
6.13 Dispenser Connections Valve Map Summary (CO2, Water and Syrup) ..................................89
6.14 22” Bevariety™ ACIB Wiring Diagram - 115V/60 z.................................................................90
6.15 30” Bevariety™ ACIB Wiring Diagram - 115V/60 z.................................................................91
6.16 22” Bevariety™ ACIB Wiring/Plumbing Diagram......................................................................92
6.17 30” Bevariety™ ACIB Wiring/Plumbing Diagram......................................................................93
428-0724/02
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5 28-0724/02
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The Bevariety™ ice combo is a multi-brand,
flavor shot capable beverage dispenser. It has a
carbonator tank integrated into the cold plate so
it provides true, cold carbonated, sparkling
beverages.
Above Counter Ice Combo:
•Available in 22”, 30”, and 44” wide models.
•22” Six Valve
o Valves 1 and 6 are carb water only
o Valves 2-5 are non-carb water or carb
water capable.
•30” Eight Valve
o Valves 1, 2, 7 and 8 are carb water only
o Valves 3-6 are non-carb water or carb
water capable.
•44” model is two 22” units joined by a kit
with optional MVU.
Features an optional multi-flavor valve unit (MVU):
• Capable of serving up to three additional brands on each side of the ice dispenser through
the MVU valve.
• Can dispense up to three chilled products (30” only) or two chilled and one ambient product
on each MVU pad.
• Capable of dispensing flavor shots.
• Replaces the two center LEVs.
• Provides additional carb or non-carb beverage flexibility via a carb/non-carb convertor located
behind the backblock of the four center valve positions.
P
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The 30” ACIB has
two more LEV’s in
addition to more
cooling capacity
and a larger ice
bin.
628-0724/02
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The following parts and tooling should be used on all Bevariety™ dispensing systems:
• TCCC-authorized flushable beverage tubing suitable to length and number of flavors
• 1/2” or 3/8” tubing on all water lines
• TCCC-authorized clamps and connectors
• TCCC-authorized tubing cutters and Oetiker pliers
• TCCC-authorized drain tubing
• Ratio cup
• MVU syrup separator
• Sanitizing agent for ice bin
• Brand decals for LEVs and MVU, if applicable
• 50 ml graduated cylinders for flavor shots (MVU option only)
• Pressure gauge to measure CO2pressure
• 5/32nds Allen wrench
• Level
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The unit requires each of the following utilities:
• 120 VAC, 20 amp dedicated circuits both the pump deck and dispenser
• 1/2” water supply line at the dispenser at 40-65 psig. Check water pressure at source.
If pressure is below 40 psig with carbonator running, add a booster.
• Floor drain within 5 ft of unit
• 3/8” CO2supply line
7 28-0724/02
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22.0
31.9
35.5
14.6
3.5
31.0
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Width: 22 in (559 mm)
Depth: 31 in (787 mm)
w/driptray
eight: 35.5 in (902 mm)
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Left Side: 1 in (25 mm)
Right side: 1 in (25 mm)
Back: 1 in (25 mm)
Top: 6 in (152 mm)
Optional legs: 4 in (102 mm)
"*("
115VAC/60 z, 3 AMPs
-*
Without ice: 270 lbs (122 kg)
Shipping: 292 lbs (132 kg)
Capacity: 150 lbs (68 kg)
Dispensable: 125 lbs (57 kg)
**$)
Soda inlets: 3/8” barb
Syrup inlets: 3/8” barb
-*(
Filtered water: 50 PSI min
(3.52 KG/cm2)
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25 PSIG
(1.76 kg/ cm2, 1.72 BAR)
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50 PSIG (3.52 kg/ cm2, 3.45
BAR)
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#9>@B5CCEB5 70 PSIG
(4.92 kg/cm2, 4.83 BAR)
#1H@B5CCEB580 PSIG
(5.62 kg/cm2, 5.52 BAR)
828-0724/02
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30.030.0
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Width: 30 in (762 mm)
Depth: 31 in (787 mm)
w/driptray
eight: 35.5 in (902 mm)
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Left Side: 1 in (25 mm)
Right side: 1 in (25 mm)
Back: 1 in (25 mm)
Top: 6 in (152 mm)
Optional legs: 4 in (102 mm)
"*("
115VAC/60 z, 3 AMPs
-*
Without ice: 327 lbs (148 kg)
Shipping: 356 lbs (161 kg)
Capacity: 250 lbs (113.6 kg)
Dispensable: 175 lbs
(79.5 kg)
**$)
Soda inlets: 3/8” barb
Syrup inlets: 3/8” barb
-*(
Filtered water: 50 PSI min
(3.52 KG/cm2)
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25 PSIG
(1.76 kg/ cm2, 1.72 BAR)
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50 PSIG (3.52 kg/cm2, 3.45
BAR)
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#9>@B5CCEB5 70 PSIG
(4.92 kg/cm2, 4.83 BAR)
#1H@B5CCEB580 PSIG
(5.62 kg/cm2, 5.52 BAR)
9 28-0724/02
P,(*/N%+$*(+*%+*
22”
20”
1”
31”
23 1/2”
18 5/8”
1 7/8”
7 1/2”
1 1/2”
3“ DIAMETER OPTIONAL
3“
18”
11”
7 1/2”
2“
FRONT OF DISPENSER
OPTIONAL HOLES FOR FASTENING DISPENSER TO COUNTER WITH SCREWS
CUT OUT DASHED AREA
FRONT OF DISPENSER -
EXTENDED SPLASH PLATE
1“
DRIPTRAY
1028-0724/02
P,(*/N%+$*(+*%+*
30”
28 1/8”
15/16”
31”
23 1/2”
18 5/8”
1 5/8”
7 1/2”
1 1/2”
3“ DIAMETER OPTIONAL
3“
26”
15”
11 1/2”
2“
FRONT OF DISPENSER
OPTIONAL HOLES FOR FASTENING DISPENSER TO COUNTER WITH SCREWS
CUT OUT DASHED AREA
DRIPTRAY
11 28-0724/02
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85-204AA-B-C-XYZ 22” Dispenser
85-218AA-B-C-XYZ 30” Dispenser
85-208AA-B-C-XYZ 44” Dispenser
AA = Number of flavors
B = Merchandiser graphics designation
C = MVU option:
0 - no MVU
2 - MVU
X = Valve flow rate
Y = Valve Type
Z = Splash plate type
82-4004 4” eavy Duty Adjustable Let Kit (4 Legs)
82-4054 22” Drip Tray Kit
82-4055 44” Drip Tray Kit
82-4046 30” Drip Tray Kit
82-4007 44” Joining Kit, ardee’s
82-3962 44” Joining Kit, Carl’s Jr
!*&(*$+#()
1228-0724/02
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Make sure the location meets these requirements:
• Access to a grounded 110 Volt, 20 AMP electrical outlet.
• Convenient to an open drain with adequate room to route soda, water, and syrup lines.
• Sufficient clearance above the dispenser for servicing.
• Counter can support the weight of the dispenser, the weight of the ice, and if necessary, an
icemaker. The total weight may exceed 800 pounds (363 kg).
• Sufficient clearance on the sides, top and back for ventilation and air circulation. Refer to your
icemaker for specifications.
• If an icemaker is not top-mounted on the dispenser, make sure to provide sufficient clearance
(a minimum of 16 inches (40.6 cm)) to allow filling the dispenser with ice from a five gallon
(19 liter) container. See figure next page.
• Avoid direct sunlight and other heat sources.
*$)*%%$)(
Unit may be installed directly on the countertop or on legs. If installed directly on the counter,
the unit must be sealed to the countertop. If an icemaker is to be mounted on top of dispenser,
do not install dispenser on legs. $%* Water pipe connections and fixtures directly connected
to a potable water supply must be sized, installed, and maintained according to Federal, State,
and Local laws.
• The water supply must be protected by means of an air gap, a backflow prevention device
(located prior to the CO2 injection system) or another approved method to comply with NSF
standards. A backflow prevention device must comply with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
• Refer to specific icemaker model for proper air intake/exhaust ventilation with Lancer units.
• Install the icemaker per manufacturer specifications. Points of consideration include drainage,
ventilation, and drop zones.
• An adapter plate is required when installing an icemaker. Contact your Sales Representative
or Lancer Customer Service for more information.
• Ensure the icemaker is installed properly to allow for removal of the merchandiser.
• Ensure manual fill is accessible.
• Clean and maintain icemaker per manufacturer’s instructions.
• When installing an icemaker on an IBD unit, a bin thermostat or other means of controlling
the ice level must be installed. Failure to do so could result in damage to the dispensing
mechanism and void the warranty.
• During the automatic agitation cycle and/or while dispensing ice, there must be adequate
room between the top of the ice level and the bottom of the icemaker so the ice can move
without obstruction.
• Contact your icemaker supplier for information on a proper bin thermostat.
• Use of a water filtration system is recommended.
• Water filtration system must be maintained and inspected periodically.
• Location must ensure sufficient clearance on sides, top and back of unit for ventilation and air
circulation of the icemaker. Additionally, if an icemaker is not top-mounted on the unit,
sufficient clearance should be provided (a minimum of 16 inches (40.6 cm) is recommended)
to allow filling the unit with ice from a five gallon (19 liter) container.
13 28-0724/02
SUFFICIENT CLEARANCE FOR
FILLING MANUALLY WITH ICE,
WHEN ICE MAKER NOT USED
10" (254 mm)
DISPENSE HEIGHT
35.5” (901.7 mm)
AIR
IN
AIR
IN
MINIMUM of 6" (152 mm)
wall clearance
MINIMUM of 6" (152 mm)
clearance above ice maker
31" (775 mm)
AIR
OUT
AIR
OUT
AIR
OUT
AIR
OUT
MINIMUM of 6" (152 mm)
clearance above ice maker
6" (152 mm) clearance
6" (152 mm) clearance
30" (762 mm)
Note: Please refer to
specific icemaker model
for proper intake/exhaust
ventilation with Lancer units
35.5” (901.7 mm)
31" (775 mm)
1428-0724/02
+$&!$*)&$)(
1. Set shipping carton upright on the floor.
2. Cut band and remove.
3. Open top of carton and remove interior packing.
4. Lift carton up and off of the dispenser.
5. Remove wood shipping base from the bottom of the dispenser. (Support dispenser
while removing shipping base.)
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The Drain Spider is located directly in the center of the bin under the ice shroud. The coldplate
has a cavity designed to hold the drain spider. During shipment or installation, the drain spider
may become dislodged from its original position.
Prior to installing the dispenser, ensure the drain spider is in the correct position. This will
prevent drain clog issues. Inspect the lower bin area and reach under the shroud to ensure the
drain spider is secure in the coldplate cutout. If the spider is not in place, proceed with the
following steps:
1. Remove clip (2) and pin (4) from agitator bar (3).
2. Remove agitator bar from paddle wheel (5).
3. Remove paddle wheel.
4. Remove ice shroud (1) by lifting back then out of the bin.
5. Locate the drain spider and reinstall in the coldplate cavity where the drain line exits
(see figure above).
6. Reinstall all components. Ensure agitator clip is locked:
DRAIN SPIDER
15 28-0724/02
","$*)&$)(
In order to facilitate proper dispenser drainage and carbonation, ensure that the
dispenser is level, front to back and side to side. Place a level on the top of the rear
edge of the dispenser. The bubble must settle between the level lines. Repeat this
procedure for the remaining three sides. Level unit if necessary.
$)*""$*)&$)(
1. Remove cup rest, drip tray (if used), splash plate, and top cover.
2. Remove cover plate at rear of unit if not a through-the-counter installation.
3. Connect soda and water supply lines to 3/8“ barb fittings at the front of the unit.
$%* If the unit is not installed on legs, 1<<3?>>53D9?>CD?D859><5DC?>D853?<4
@<1D5G9<<>554D?81F5PKC@<935C as the beverage tubing will kink if you try
to run the tubing directly into the fittings on the cold plate.
%$$*$-*(
Connect water as follows using 1/2" black line:
1. From source to booster (if needed).
2. From booster to filter.
3. From filter to water regulator on pump platform.
4. From pump outlet to soda water inlet on dispenser. NOTE: The line from the pump
to the dispenser can be 3/8”.
5. Splice “T” into line within 1 to 2 feet of water source (after booster and filters) in back
room if possible.
6. Connect plain water line to dispenser. NOTE: Run 1/2" line within 1 or 2 feet of
dispenser. Splice down to 3/8” to connect to dispenser.
7. Install shut-offs on water line prior to carbonator pump and CO2 line prior to
dispenser. $%* All water lines should be black.
1628-0724/02
$)*""$*(%$*%(&+#&
1. Check water pressure and volume. Water pressure should be at least 40 lbs with
carbonator running.
2. Install carbonator pump within eight feet of cold plate and within six feet of an
electrical plug. It should be at installed at least six inches off the floor (recommend
installing on a shelf).
3. Connect liquid level control to probe using harness provided. Ensure that quick
connects are fastened tightly together.
$%* Failure to connect pump platform to probe may cause the pump motor to run
continuously causing the motor to overheat. If this happens, unplug unit, wait five
minutes, and make all connections.
17 28-0724/02
%$$*$%"$)
1. Place the CO2cylinder with the CO2regulator in a serviceable location. Locate the
3/8” barb CO2Inlet Fitting at the front of the unit:
2. Route the CO2supply line (75 PSI) to the 3/8” barb fitting at the front of the unit and
connect.
3. Install shutoff valve in CO2line prior to CO2inlet fitting.
%$$*$)/(+&"$)
1. Using the illustrations as guides, connect syrup lines to appropriate inlets as
illustrated beginning with inlet number one on the right side of the dispenser.
$%* Refer to project plan for brand line-up.
$%* 90° fittings should be used on all installations where dispenser sits directly
on counter.
P-9D8#,+ P-9D8?ED#,+
1828-0724/02
P-9D8#,+ P-9D8?ED#,+
2. Connect remaining syrup lines to the left side of the dispenser. On the 30” unit,
syrups 9-12 and the ambient syrups are only used if an MVU is present. Syrups
7-8 and the ambient syrups on the 22” unit are only used if an MVU is present.
%$*$+$*$)*""*%$
Confirm that all configurable valves are set to the correct carb/non-carb option. Refer to section
4.18 for the procedure. The configurable valves are valves 2-5 on the 22” without an MVU and
valves 3-6 on the 30” without an MVU.
1. Install tubular insulation onto the drip tray drain fitting. Insulation should sit flush
against the back of the drip tray. Insulation has a 5/8” ID with a 3/8” wall and is 3/4”
thick:
2. Extend hose to open drain.
3. Install drip tray onto base unit.
Drip Tray
Tubular Insulation
PN 88-0057
Drip Tray Drain Fitting
19 28-0724/02
4. Drain line must be insulated with a closed cell insulation. Insulation must cover the
entire length of the drain hose, including fittings. The drain should be installed in
such a manner that water does not collect in sags or other low points, as
condensation will form.
5. Install cup rest.
6. Connect power cord to grounded electrical outlet.
7. Test motor operation by pushing ice chute.
8. Clean and sanitize dispenser (see Section 2).
)*(*+&&(%+()
1. Turn on water to carbonator pump:
2. Open the relief valve on the carbonator to purge air from the system. Keep open
until water comes out of relief valve.
3. Close relief valve.
4. Activate all valves until a flow of plain water is established from each valve.
5. Turn on CO2 at source and ensure the high pressure regulator is set at 75 PSIG.
6. Empty the carbonator tank by activating a valve until no water comes out.
7. Plug in the carbonator pump motor. The pump will cycle for 5.5 seconds, shut down,
and start again. It will run for additional 5.5 second intervals until the water level
reaches the probe.
8. Activate the carbonated water valves so that the carbonator pump cycles several
times and a healthy flow of carbonated water is established.
Plain water to unit
Soda (carbonated) water to unit
Remote carbonator pump deck
Plain water tee Water source
Relief Valve
CO2 Inlet Fitting
2028-0724/02
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1. Remove cup rest and drip tray.
2. Wrap the Inlet Tube Insulation Tape around the syrup inlet tubing. Start by placing
the insulation behind the syrup inlet and wrap around to the front. Secure the
insulation by using approximately 2” of duct tape on the overlap joint as show.
Repeat this step for each syrup inlet (except the ambient tube inlets).
3. Position the Upper CO2Recess Cover over the relief valve and press into place as
show. The foam should be flush with the sheet metal mounting plate.
4. Place the Probe Nut Insulation on the probe cord. Slide the Probe Nut Insulation into
the opening of the plastic nut. The Probe Nut Insulation should be flush with the front
of the plastic nut.
This manual suits for next models
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