MDC JACKSON 2021 User manual

Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
Phone: [phone]
OWNER’S MANUAL
EDITION: 2021 - Version 1
JACKSON
FORWARD FOLD OFFROAD CAMPER
www.marketdirect.com.au
* January 2020 AU Model shown.

Contentswww.marketdirect.com.au Ph: 1300 494 494
Contents
Use of Product .......................................................................0
Servicing...................................................................................0
My Jackson Forward Fold .................................................1
Section 1. Introduction.......................................................2
Terminology & Abbreviations..........................................3
Tow vehicle and Trailer Compatibility ..........................3
Specications .........................................................................4
Store Locations......................................................................5
Contact Details......................................................................5
Safety Information ...............................................................6
Modications to The Product..........................................6
Jacking Your Camper ..........................................................7
Electrical Safety ....................................................................8
Vehicle Electrical Requirements.....................................9
Brake Controller ...................................................................9
Correct Vehicle Wiring for MDC Campers ................9
Trailer Lights Australia..................................................... 10
Charging Camper............................................................... 10
Vehicle without smart alternator ................................ 10
Vehicle with smart alternator ....................................... 10
Gas & Appliance Safety ................................................... 11
Rated Shackles.................................................................... 12
Attaching Chains................................................................ 12
Connecting the Electrics................................................. 12
Using the Camper.............................................................. 13
Load Distribution Guide.................................................. 13
Ball Weight........................................................................... 13
Effects of Weight Distribution ..................................... 13
Tyre Pressures .................................................................... 14
Pre-Trip Inspection............................................................ 14
Tyres ....................................................................................... 14
Wheel Nuts.......................................................................... 14
Hitch and Chains................................................................ 14
Fire Extinguisher................................................................ 14
Brakes & Breakaway System......................................... 14
Lights ...................................................................................... 14
Bearings and Seals............................................................. 14
Fridge Fitting Chart .......................................................... 15
Hitches................................................................................... 16
Towing with Trucks ........................................................... 16
Hitch ....................................................................................... 16
Canvas Care......................................................................... 17
Seasoning the Canvas ...................................................... 17
Protecting Seams and Screens ..................................... 17
Zipper Care .......................................................................... 17
Protecting from Mould.................................................... 17
Setting up your Camper.................................................. 18
Choosing a Spot to Set Up.............................................. 18
Levelling Your Camper..................................................... 18
Site Power............................................................................. 18
Pre 2021 models without mains input....................... 19
2021 Models with mains input ..................................... 19
Mains Power Protection ................................................. 19
Operating the Jockey Wheel ........................................ 19
Pole Diagram....................................................................... 20
Preparing for Bad Weather ........................................... 21
Packing Away Your Camper .......................................... 22
Storage & Care.................................................................... 23
Long Term Storage ............................................................ 23
Interior................................................................................... 23
Exterior.................................................................................. 23
Batteries................................................................................ 23
Care of Paint and Surfaces............................................. 23
Paintwork ............................................................................. 24
Polishing ................................................................................ 24
Protection............................................................................. 24
Internal Surfaces................................................................ 24
Securing Your Camper..................................................... 24
Maintenance........................................................................ 25
Camper Body Maintenance........................................... 25
Locks and Latches ............................................................. 25
Rubber Seals........................................................................ 25
Sealants ................................................................................. 25
Mechanical Maintenance ............................................... 26
Wheels and Tyres .............................................................. 26
Brakes .................................................................................... 26
Bearings and Seals............................................................. 26
Suspension ........................................................................... 26
Torque Settings .................................................................. 27
Wheel Nuts.......................................................................... 27
Hitch ....................................................................................... 27
Trailing Arm Pivot Bolts................................................... 27
Brakes and Handbrake - Electric................................. 28
Features................................................................................. 28

Contentswww.marketdirect.com.au Ph: 1300 494 494
Operation ............................................................................. 28
Hand Brake .......................................................................... 28
Adjuster Cable Type ......................................................... 28
Adjuster Automotive Type............................................. 29
Correct Use of Your Electric Brakes...........................30
Important Safety Notice.................................................30
Brake Adjustment.............................................................. 30
Brake Cleaning and Inspection.....................................30
Brake Lubrication .............................................................. 30
Magnets................................................................................. 31
Wheels and Tyres .............................................................. 32
Highway................................................................................. 32
Off Road................................................................................ 32
Suspension ........................................................................... 32
Shock Absorbers & Bushes............................................ 32
Electrical Systems.............................................................. 33
Chargers & Inverters........................................................ 33
Battery Care ........................................................................ 33
12 Volt Wiring Diagram ..................................................34
Control Panel ...................................................................... 35
Gas & Water Systems....................................................... 36
Hot Water System............................................................. 36
Water Pumps....................................................................... 36
Connecting the Gas .......................................................... 36
Useful Accessories ............................................................ 37
Levelling Blocks .................................................................. 37
Wheel Chocks..................................................................... 37
Covers .................................................................................... 37
Stone Protection ................................................................38
Trouble Shooting................................................................ 39
Electrical ............................................................................... 39
Water......................................................................................40
Gas...........................................................................................40
Brakes .................................................................................... 41
Handy Tips ........................................................................... 42
Driving Off Road................................................................ 42
Trip Planning........................................................................ 43
Warranty Statement ........................................................44
Maintenance........................................................................48
Maintenance & Parts........................................................ 49
Hub Assembly..................................................................... 49
Trailing Arm Bushes.......................................................... 50
Spare Part Numbers..........................................................51
Travel Record ...................................................................... 53
Maintenance Schedule .................................................... 54
Supplier Contact Details................................................. 66
Video Tutorials.................................................................... 68
Handover Video ................................................................. 68
Set Up Guide Main Tent .................................................. 68
Awning Set Up Guide ....................................................... 68
Setting Up Annex............................................................... 68
Packing Up Guide .............................................................. 68

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Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
All les and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may
not be duplicated, copied, modied, or adapted, in any way without our written permission. Our Owner’s Manual may
contain our service marks or trademarks as well as those of our afliates or other companies, in the form of words,
graphics, and logos.
Your use of our Owner’s Manual does not constitute any right or license for you to use our service marks or trademarks,
without the prior written permission of Market Direct Group Pty Ltd.
Our Content, as found within our Owner’s Manual, is protected under Australian and foreign copyrights. The copying,
redistribution, use or publication by you of any such Content, is strictly prohibited. Your use of our Owner’s Manual
does not grant you any ownership rights to our Content.
DISCLAIMER: This manual is provided in good faith and Market Direct Group Pty Ltd.
may amend or update this owner manual from time to time.
Use of Product
The intent and purpose of this manual is to assist owners in the correct use and operation of the product and outline the servicing
schedule to be followed, ensuring the correct maintenance of the product.
Servicing
Servicing information contained in this owner manual is provided for those who have appropriate technical skills and relevant to
the subject matter the publication deals with in regard to maintenance and repairs. The servicing content of this manual assumes
a satisfactory technical knowledge and mechanical skills and experience. It is not suitable for people who are not trained or
qualied in the subject matter it deals with. If you do not have the appropriate skills and experience, or if you do not have access
to appropriate tools and equipment, you may injure yourself or others around you and/or you may cause damage to the Caravan
you are working on, including making it unsafe. Users of this owner manual must:
•Read all content thoroughly. It is especially important to have a good understanding of all the contents shown in the
INTRODUCTION and SAFETY Sections of this publication.
•Use only the correct tools and equipment for all repairs and servicing.
•If part replacement is necessary, replace the part with the same part number or equivalent part. DO NOT replace it with a
part of inferior quality.
•Observe all ‘Cautions’ and ‘Notices’ to reduce the risk of personal injury during service or repair, or improper service or repair
that may damage the Caravan or render it unsafe.
•Understand that the ‘Cautions’ and ‘Notices’ in this publication are not exhaustive because it is impossible to warn of all
possible hazardous consequences that might result from failure to follow the instructions in this publication.
•You must carry out your own risk assessments as you work.
Market Direct Group Pty Ltd. does not accept any and all liability which may arise because a user of this
publication fails to follow directions in the publication or safe work methods associated with use and
maintenance of the product.
Those without the required skills, knowledge, tools, and experience to work on and maintain this product should seek the services
of a suitably qualied person or business. This publication is based on the latest product information at the time of release.
However, specications and procedures are subject to change without notice.

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My Jackson Forward Fold
DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all
the terms and conditions and understood the use and maintenance care of MDC®
NAME:
MODEL:
VIN:
BUILD DATE:
TARE:
ATM:
TYRE SIZE:
DEALER:
ADDRESS 1:
ADDRESS 2:

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Section 1. Introduction
WELCOME TO MDC
Off road caravanning is a rewarding way to travel and see our great country. Owning an AusRV Caravan or Hybrid
Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC
for you to have the best possible owner experience and enjoy the great outdoors.
ATM (Aggregate Trailer Mass) Rating: The total permissible mass of the Trailer. This includes the coupling mass
and whatever you add as payload (e.g. water, gas, luggage)
up to the specified rating. The ATM Rating must not be exceeded.
GTM (Gross Trailer Mass) Rating: The total permissible mass that can be supported by the wheels/ tyres of
the Trailer. This includes whatever you add as payload (e.g. water, gas, equipment and luggage), but does not include
the mass supported by the tow vehicle.
The GTM Rating must not be exceeded.
Tare Weight: The total weight of the trailer (load on tyres plus coupling load) with all options and fittings as
supplied by the manufacturer, with empty water tanks, excluding fluids not essential for operation on public
roads, and without luggage or personal effects.
Campers for illustration purposes only.

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Terminology & Abbreviations
Ball Weight: The downward load exerted on the tow point of the vehicle by the trailer.
GCM: (Gross Combination Mass): This is the total allowable combined mass of tow vehicle and trailer as
determined by the tow vehicle manufacturer.
Camber: Camber angle is the measure in degrees of the difference between the wheel’s vertical alignment
perpendicular to the surface. If a wheel is perfectly perpendicular to the surface, its camber would be 0 degrees.
Camber is described as negative when the top of the tyre begins to tilt inward towards the chassis rail.
Toe In/out: Negative toe, or toe out, is the front of the wheel pointing away from the centreline of the vehicle.
Positive toe, or toe in, is the front of the wheel pointing towards the centreline of the vehicle.
Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC
products, the “toe in” is measured in millimetres at the front of the tyre from the chassis rail.
Tow vehicle and Trailer Compatibility
Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Aggregate Trailer
Mass (ATM) and a maximum Gross Combination Mass (GCM). These specifications MUST NOT be exceeded. It is
your responsibility to know, understand and follow these specifications. Vehicle manufacturers may also specify or
recommend “Weight Distribution Bars” when towing under certain conditions. You MUST ensure this is
compatible. with the vehicle and trailer combination.
DANGER – Exceeding manufacturer weight and combination limits can result
in loss of control leading to death or serious injury. Your tow vehicle and hitch
must be rated for the Gross Vehicle Weight of the trailer.
DANGER

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Specifications
LENGTH 5.3m
TENT COLOUR Khaki / Sand
HEIGHT (HIGHEST) 2.8m
DRAWBAR 100 x 50 x 4 RHS extended
TOWBALL WEIGHT 195kg
TARE WEIGHT 1525kg
ATM 2000kg
SIZE CLOSED 2,210 x 1,800 x 1,380mm
OPENED 5,110 x 1,920 x 1,220mm
STYLE Hardoor - forward fold
SUSPENSION Independent suspension with dual shock absorbers, trailing arm and coil
springs
WHEEL/TYRE INFO 4 x Brand new 16” (Toyota 6 stud pattern) alloy wheels and mud terrain
tyres
STONE GUARD Stone guard & stone tamers
BRAKES 4WD 12” electric with hand brake
GAS CYLINDERS 2 x 9kg gas cylinder holders
KITCHEN CONSTRUCTION Thetford stainless steel MK3 Argent 3 burner Smev hob deluxe cooker
WATER TANK 120L poly tank with 3mm alloy bash plate with 12V electric pump
FRIDGE SLIDE Capable of holding up to 95L Waeco
HOT HEATER Country comfort LPG gas instant – 6L p/m, not plumbed
TOILET Included
SOLAR 180W folding solar panel
JOCKEY WHEEL 10” Swing-up and lockable
STABILISER LEG 4 x heavy duty lockable and adjustable drop-down
LIGHTS LED submersible taillights and number-plate light
CHARGER Projecta 15A 7 stage full auto 240V charger
LIGHT CONNECTION PLUG 7 Pin round or 7 pin at connection available
HITCH ADR complied Poly block off road hitch 2,000kg
TENT A huge 22sqm of living space if tent and annex set up
TENT SIZE 4.2m x 1.7m
TENT HEIGHT 1.8m (lowest) - 3.2m (highest)
CANVAS 16oz Sherpa Close weave canvas with double stitching throughout
MATTRESS BED BASE SIZE Foam mattress included 1.95m x 1.65m
POLES Galvanized steel pole, dia19/22/25mm
WINDOWS Mosquito & midge proof netting

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QUEENSLAND
Brisbane
3/711 Beaudesert Rd
Rocklea QLD 4107
Caboolture
4 Boeing Place
Caboolture QLD 4510
NEW SOUTH WALES
Sydney
1/12 Avalli Road,
Prestons NSW 2170
Newcastle
Unit 1, 2364 Pacic Hwy
Heatherbrae NSW 2324
VICTORIA
Melbourne
126 Canterbury Rd
Kilsyth South VIC 3137
Campbelleld
1551 Sydney RD
Campbelleld VIC 3061
WESTERN AUSTRALIA
Welshpool
18 Bellows Rd
Welshpool WA 6106
SOUTH AUSTRALIA
Adelaide
1246 South Rd
Clovelly Park SA 5042
Store Locations
NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS
1300 4X4 4X4
1300 494 494
1300 MDC CARE
1300 632 2273
1300 MDC PARTS
1300 632 72787

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Safety Information
WARNING - Before using this product, you should read this manual, and those manuals
supplied by component manufacturers applicable to this product.
This manual is supplied as a reference to required maintenance of the product. Failure to use and maintain the
product in accordance with what is outlined in this manual may affect your warranty.
Incorrect and/or insufcient maintenance may cause product failure resulting in property loss, damage or injury
or death. Maintenance intervals are critical for normal use, extreme use may require shorter or additional maintenance
intervals. Manual content does not imply express or other any warranty, the owner should read the limited warranty
terms included in this booklet.
Before using this product, you should be certain your tow vehicle is suitably rated and equipped to tow the product
safely and legally. The trailer and vehicle pairing must we within the safe “Maximum Towing Capacity”,
“Ball Weight Capacity” and “Gross Combination Mass” as stated by the vehicle manufacturer.
This camper is fitted with electric brakes and requires an electric brake controller to be installed in the tow
vehicle.
WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 200KG OR THE
MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS
THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or property
damage.
It is important to load your camper correctly to distribute weight evenly and achieve a suitable ball weight load and
prevent loading in a manner that can cause a Camper to sway and/or roll excessively left and right. The industry
optimum ball weight on a camper is between 9 and 11% of the total Camper weight. MDC Campers fit into this
category and 10% should be used as the starting point.
Modifications to The Product
Gas Systems
The installed gas system on this product is an approved and certified installation. Any changes, modifications or
adjustment may render the system non-compliant and dangerous. Market Direct Group Pty Ltd does not condone,
recommend, or otherwise consent to any modifications, adjustment, addition or tampering in any way with the installed
gas system on any and all products.
Chassis
All MDC chassis are fully engineered and verified using Finite Element Analysis (FEA) software. This ensures that
the chassis for each model passes the relevant regulations and design rules as originally provided to the customer. Any
modification to the chassis or drawbar whatsoever (no matter how minor) will inevitably change this – whether it
impacts the towing dynamics, expected loads and stress points, safety chain attachment points, overall trailer length
etc.
Market Direct Group Pty Ltd does not condone, recommend, or otherwise consent to any modifications, adjustment,
addition or tampering in any way with the drawbar, safety chains or safety chain attachment points.

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Jacking Your Camper
Your trailer is tted with purpose built jacking points and from January 2021 supplied with a suitable jack. An
appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the
trailing arm, ensure the jack is of a retracted height that will t under the jacking point when the tyre is deated.
•The jack is to be used on level rm ground wherever possible.
• The wheels of the trailer should be chocked, and no person should remain inside the trailer whilst it is being
•jacked.
• No person should place any portion of their body under a trailer that is supported by a jack.
• The trailer should be attached to the towing vehicle whilst being jacked.
• When performing maintenance ensure suitably rated jack stands are used.
• Do not rely on the trailer being supported by the jack.
Under the trailing armUnder the chassis

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Electrical Safety
Failure To Follow These Instructions May Result In Death Or Serious Injury!
Warning
When working with electrical equipment or lead acid batteries, have someone
nearby in case of an emergency.
Study and follow all the battery manufacturer’s specic precautions when installing,
using, and servicing the battery connected to the inverter.
Wear eye protection and gloves.
Keep unit away from moist or damp areas.
Avoid dropping any metal tool or object on the battery. Doing so could create a
spark or short circuit which goes through the battery or another electrical tool that
may create an explosion.
Warning
Shock Hazard! Keep Away From Children
Avoid moisture. Never expose unit to snow, water, etc.
Unit provides 230 VAC.
Read and understand the information in the manual before operating this
equipment
The 240v electrical system in your camper has been certied by a trade qualied person. Under no circumstances
should an unqualied person interfere with, modify, or repair this system. An RCD safety device is tted to this
camper for your safety.
• Always use a 15amp lead to connect to mains power.
• Do not modify the earth pin to accommodate a lesser lead.
• When connecting to 10amp mains, always use an approved adapter.
• Never coil power leads when in use. Lay the lead out in lengths in a safe manner that prevents
creating a trip hazard.

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Vehicle Electrical Requirements
Brake Controller
All MDC campers and campers require an electric brake controller to be tted to the tow vehicle by law.
There is a wide range of controllers available that are suitable.
Correct Vehicle Wiring for MDC Camper
If your camper is tted with a breakaway system (Cruizer HS, Robson XTT), to comply with national laws on breakaway
systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated. In
all MDC products, the breakaway is powered by the house batteries in the camper. For this purpose and Anderson plug
connection is tted to all MDC campers on the drawbar. Your vehicle will need to be tted with a power supply to a 50
amp Anderson plug near the towbar so the trailer can be connected. The vehicle only needs to supply power while it is
running so a voltage sensitive relay or switching device may be used to protect the start battery when the car engine is
stopped.
Electrical Safety
Any 240v electrical system in your camper have been certied by a trade qualied person. Under no circumstances
should an unqualied person interfere with, modify, or repair this system. An RCD safety device is tted to this caravan
for your safety.
• Always use a 15amp lead to connect to mains power
• Do not modify the earth pin to accommodate a lesser lead
• When connecting to 10amp mains, always use an approved adapter
• Never coil power leads when in use. Lay the lead out in lengths in a safe manner that prevents creating a trip
hazard.

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This wiring is for the Jackson FF
Trailer Lights Australia
Plug type – 7 Pin Flat (7 pin round by request)
Pin 1 Yellow Left Indicator
Pin 2 Black Reversing Signal
Pin 3 White Earth Return
Pin 4 Green Right Indicator
Pin 5 Blue Service Brakes
Pin 6 Red Brake Lights
Pin 7 Brown Taillights, clearance lights and side markers
Charging Camper
Plug Type – 50 amp Anderson Plug
Vehicle without smart alternator:
The Anderson plug can be connected to the start battery on the vehicle and should include the following to protect the
start battery.
1. 50 amp relay to stop power supply when vehicle is not running
2. 50 amp fuse or circuit breaker at the battery
Vehicle with smart alternator:
The Anderson plug can be connected to the start battery on the vehicle and should include the following to protect the
start battery.
1. a) A DC to DC charger will need to be installed in the camper to activate the smart alternatorthrough
the vehicle ECU to sense the camper batteries and charge to full capacity.
b) The vehicle smart alternator function will need to be turned off in the vehicles ECU to fully charge
the camper batteries.
2.50 amp relay to stop power supply when vehicle is not running
3.50 amp fuse or circuit breaker at the battery

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Gas & Appliance Safety
Gas Certication
Your Camper has been supplied gas tested and certied. Any additions or alterations to the gas system must be
performed by an authorised person and will require re-certication and testing. Also note any alterations may affect
your warranty on both the system and appliances.
General Safety
•Your Camper may have a number of gas safety labels afxed throughout containing important information. All
instructions are to be followed and the labels shall not be removed for any reason.
• Make sure to close appliance valves before opening the cylinder valves.
• Where readily accessible, check connections at the appliances, regulator, hoses and cylinders periodically for leaks
with soapy water (or an equivalent) – this should be done every time a cylinder is changed or at least annually.
CAUTION – the ammonia present in some soaps and detergents can react with brass ttings and cause such ttings to
crack after a short period of time. Therefore, caution should be exercised when using soap solutions on brass ttings and
all connections should be rinsed thoroughly with fresh water as soon as possible after the application of the soap solution.
•Never use a match or ame when checking leaks.
•Never use cooking appliances for comfort heating.
•In the event of a re, immediately close cylinder valve if safe to do so.
• Appliances must not be altered without the authorisation of the manufacturer.
• In the event of an accidental gas leak, close cylinder valve and ventilate the area using a safe method until the
air is clear.
• Flexible hoses are used between the LP Gas Cylinder and regulator as well as between your slide-out kitchen
cooker (if tted) and the gas bayonet. These exible hoses are easily accessible and shall be inspected regularly
by a competent person.
Gas Cylinder Safety
• LP Gas cylinders have a 10-year lifespan between inspection and re-certication. Always use gas cylinders that
are within their compliance date.
• For drawbar mounted cylinders (if applicable), orient the cylinder relief valves of both cylinders discharge away from
both the trailer and towing vehicle as shown.
• For gas cylinders stored in a dedicated LP Gas Locker ensure the locker is kept closed at all times unless changing or
operating the cylinders.
• Close cylinder valves when appliances are not in use or while refuelling is in progress.operating the cylinders.
• Ensure cylinder valves are closed to prevent the unintended release of gas from a cylinder.

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Gas Appliance Safety
•Gas appliances are certied and have a ame safeguard feature to stop gas ow in the event of the ame going out.
Never interfere with this function or replace appliances with a non-certied type.
• Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the
safety and operation of the gas appliance.
•Slide-out kitchens with cookers must only be used with a exible connecting hose that is disconnected from thegas
bayonet tting when in its stored position. Under no circumstances permanently connect this appliance.
•Only approved and suitable gas appliances with ame safeguard systems shall be connected to the gas bayonet(if
tted).
Safety Chains and Shackles
Rated Shackles
Always use load rated shackles applicable to the weight of your trailer.
Attaching Chains
When attaching chains, you must always cross them and attach each chain to the diagonally opposite side of the towbar.
Ensure chains are not too long and where necessary attach to links further back from the end.
Periodically check the chains for visual wear or damage. If worn or damaged, arrange for these to be replaced with
approved, certied and suitably rated chains.
Connecting the Electrics
When connecting ensure the electric cables to your tow vehicle cannot drag on the road or foul the coupling. If
necessary, use zip ties or like keep them neat and safe from damage.

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Using the Camper
WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 200KG OR THE
MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS
THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or property
damage.
• Always load evenly to both sides of the camper
• Load heavy weight over or as close to over the axle as possible and as low as possible.
• Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle.
• Ensure no items can move during travel. Secure all items to prevent damage to the camper.
• Consider water tank levels and how they may affect the balance front and back and the percentage of ball
weight.
Load Distribution Guide
The diagram below illustrates best placements of items based on weight.
Ball Weight
When loading your camper, the ideal ball weight once loaded is around 10% of the total weight of the camper. Use a ball
weight scale to identify the ball weight and load the camper in a manner that achieves the desired weight. Ideally, once
loaded the rst time, take the camper to a weigh bridge, and measure the total weight loaded including the weight on the
jockey wheel. When the total weight is known, adjust the load locations to meet the desired balance considering 10% is
the generally accepted benchmark.
Effects of Weight Distribution
The distribution of weight in a camper can inuence the handling and erformance of the van. Overloading the front or
rear may cause adverse handling and sway. Additionally, overloading the front or back can induce a pendulum effect that
can cause dangerous sway and cause an accident.

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Tyre Pressures
Tyre pressures have a large effect on the handling of your camper. Tyres that are under the recommended pressure
for the campers’ actual weight can cause a dangerous sway. It is important to follow the correct pressure guide.
The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight.
Pressures are cold ination applicable to the standard Goodride 265/75R16 tyres tted.
Actual Axle Weight Pressure PSI
Single Axle
Pressure Kpa
Single Axle
1600kg 41psi 283Kpa
1700kg 44psi 303Kpa
1800kg 45psi 310Kpa
1900kg 49psi 338Kpa
Pre-Trip Inspection
Tyres
Before any trip check the following
•Correct tyre pressures
• Tyres are in good condition free from damage and uneven wear.
• Tread is of legal and acceptable depth.
Wheel Nuts
• Ensure wheel nuts are tensioned to the correct torque using a torque wrench.
• All wheel nuts are in place.
Hitch and Chains
• Ensure hitch and chains are free of damage.
•Hitch locking mechanism functions correctly.
• Hitch is properly lubricated.
•Hitch articulates correctly.
Fire Extinguisher
• Extinguisher is properly mounted and within date.
• Extinguisher charge gauge is in green.
Brakes & Breakaway System
• Brakes operate correctly when both operated by manual control and via pedal.
Lights
• Ensure all trailer lights are functioning.
Bearings and Seals
Bearings are a consumable item should be removed, inspected and repacked with grease every 5,000km and
replaced every 10,000km as best practice. See maintenance schedule for guidance.
Bearing Number: Inner Bearing 25590
Cone: 25520
Outer Bearing 25590
Cone: 25520
Seal: 55 x 85 x 12

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Dometic/
Waeco
Engel Evakool Bushman Ironman ARB Kickass
CFX-28 MT35FP RF60 35L 30L Elements 60L KA61
CFX-35 MT60FP* RF85 45L 35L
CFX-40 MT60FCP* RF40 60L
RF47
TMX35
Glacier 30
Fridge Fitting Chart

www.marketdirect.com.au Ph: 1300 494 494 16
Hitches
Towing with Trucks
If you intend to tow your caravan with a truck or heavy commercial vehicle you should t a hitch system to minimise
the lash effect of the commercial suspension and distance from the rear axle to the tow point. Truck suspension can be
harsh, particularly in off road conditions. The long distance between the axle centre and the point of attachment can be
quite long further exacerbating the effect putting stress on components.
Using a shock absorbing hitch will reduce the effect considerably.
Hitch
Your camper is tted with an ADR compliant Polyblock Off-Road hitch. It is important to maintain and inspect the hitch
regularly as per the maintenance schedule. The hitch should be attached to the vehicle tow bar as pictured with the
spring loaded “T” pin in place and the “R” clip inserted below. Always use the correct size tongue so that the Polyblock
receiver cannot twist or rotate on the tongue.