MENEGOTTI 400L PROFESSIONAL User manual
Before operate Menego equipament,
read this technical manual, itself will inform and
instruct the operator about the operaon.
By the way, you avoid possible working accidents
and early maintenance on at the equipment.
Attention:
Imagen ilustrava.
MENEGOTTI TECHNICAL MANUAL
CONCRETE MIXER 400L
RENTAL - PROFESSIONAL
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a quote for the right part that your machine needs.
We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone,
Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco,
Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak,
Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor,
Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber,
Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy,
Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil-
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Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar
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Congratulaons, you have just purchased a Menego product!
With the highest quality, projected and built especially to serve your
needs.
This manual was elaborated to provides the informaons and key instruc-
ons to use and mantain our product, in addicon presents their technical
characteriscs.
Before use the product for the first me, read and pay aenon at the
informaons in this manual.
The product durability only depends the way you treat it in service (opera-
on) and the sasfactory working is consequence of yours regular work
carefully.
Menego is preparaded to offer you all technical assistance, and aend
all your needs about replacement parts.
Welcome, you are part of the huge Menego “customers familiy”.
Aer sales Departament
and Technical Assistance MENEGOTTI.
Index
Aenon: For beer comodity, store and keep this manual in a properly
spot so it can be easily checked.
The Company
The Product
Safety Informaons
Technical Specificaons
Main Parts
Operaon Condions
Cleaning and Conservaon
Earthing the Equipment
Equipment Lubricacion
Transport, Liing and Storage
Wiring Diagram
Equipment Operaon
Equipment Maintenance
Assembly Procedures
Main Diferences
Parts List
Product Warranty
Term of Warranty
03
03
03
04
05
06
06
06
07
07
08
09
10
10
12
13
19
19
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The Company
The Product
Safety Informaons
Note: Anyone who performs any type of operaon with this equipment must read this manual and the safety instrucons.
Reference in civil construcon, present in more than 40 countries and naonal leader in concrete mixer sales, Menego
Metallurgical Ltda., offers innovave products that result in greater profitability for the business of its clients. A genuinely
Brazilian company, based in Jaraguá do Sul, SC, Brazil, develops, produces, markets and distributes a range of products,
from Mixer lines, Soil Compacon, Load Handling, Liing, Concrete Technology, Coangs and Finishing , Building Site and
Tools, which assists its clients in each stage of the work.
The concrete mixer 400l was designed for heavy civil construcon work . It is composed of a drum with a mixing capacity of up to 310 liters. The drum is moved
by a drive (electric/diesel/Petrol), which is acvated by a driven /drive system with a “V” belt . The unloading system is manual.
• With the aim of constantly improving their equipment, Menego reserves the right to change the features of the product without noce.
• Before using this equipment, carefully read this manual and follow the Manufacturer`s instructions, such as how to reduce the risk of accidents in
operation.
• It is expressly prohibited to remove or alter any safety device or characteristic, should this occur MENEGOTTI will not be held responsible.
• Use the equipment according to the instructions in this manual.
• In the case of damaged or missing pieces, contact MENEGOTTI by phone at +55 47 3275 8058 for replacement of same.
• With the machine turned off, conduct a daily inspection of the machine parts . In the case of problems, immediately contact the MENEGOTTI
authorized service.
• Maintain a limited area exclusive for working with the equipment, always keeping the place clean, without obstructions and with good lighting;
• The operator must be trained or qualified to operate this equipment;
• Do not use clothing that is too loose and which might get caught in the machine.
• Always use gloves, safety goggles and ear protection.
• The engines must be installed by qualified professionals.
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• Perform the maintenance recommended in this manual with qualified people and within the stipulated periods.
• Inspect all electrical extensions, mainly for cuts, cable friction and broken connections;
• Never use extensions that are not in good condition.
• Never use wet extensions or operate in wet environments (e.g. Pools of water).
• When cleaning the equipment, never throw water on the engine.
• Whenever performing maintenance on this equipment, disconnect the power cable from the source..
• Avoid contact with hot surfaces.
• Before performing any activity or maintenance, first let the engine cool down.
• Avoid contact with rotating parts.
Technical Specificaons
SPECIFICATIONS 400L CONCRETE MIXER
Drum Capacity 400 Liters
Mix Capacity 310 Liters
Drum Rotaon 30 Rpm
Number of Cycles/Hour 15
Esmated hourly producon 4,65 m³
Eletric: 2 CV
Combuson: 5 - 5.5 HP
Eletric*: 110/220/380 V
Combuson: Gasoline/Diesel
Net weight (without drive) 220 Kg
Dimensions(H x L x W) 1576 x 2045 x 1145 mm
Drive Capacity
Power Supply
* Consult availability and instrucon for changing switch selector to electrical supply.
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Main Parts
Equipment supplied without Electric Engine
The engine installaon, electrical appliances and their installaons and
grounding must be made in accordance with current standards in the
region and accompanied by a responsible qualified funcon. In the
absence of such standards, should be carried out according to interna-
onal standards, doubts when installing contact the authorized
service.
Equipment supplied with Combuson Engine
• Never inhale exhaust fumes as this can be harmful to your health;
• The Carbon monoxide from the exhaust of internal combuson
engines can cause death if used in confined spaces;
• Do not operate or refuel the gasoline or diesel engine in a confined
space without sufficient venlaon;
• Do not fuel the equipment when the engine is hot, this could become
very dangerous and ensure that there is sufficient venlaon during
this procedure;
• Do not touch the engine when it is running as it can burn your skin;
• Use fuel according to engine model;
• Do not use fuel of doubul origin;
• To prevent electric shock, never touch the spark plug while the
engine is running;
• The correct use, cleaning and maintenance of combuson engines
must always be in accordance with the instrucons contained in the
manual of the engine manufacturer.
Equipment supplied with Eletric Engine
• Before switchn your concret mixer, check if the supply voltage corres-
ponds to the voltage indicated on the identy plate of the electric
engine. Switching on the engine when connected to different voltage
from the voltage indicated on the identy plate of the electric engine will
result in damage to the engine;
• For without voltage selector equipment, contact the authorized service
prior to any change.
• The engine drive in a different voltage voltage on the electric engine
plate resulng in engine damage;
• Make sure circuit breakers, electric cables, sockets, grounding are
compable with the specified engine;
• Accepted voltage variaon must not exceed variaons above or below
10%, otherwise running failures may occur or even burning of the engine;
• For use of an extension electric, we recommend the table:
POS.DESCRIPTION
1 Drum
2Steel Yoke
3 Motor Box
4 Chassi
5Wheel
Extension electric 0 a 20m 20 a 30m above de 30m
Diameter of the electric wire 4,0 mm² 6,0 mm² not recommended
CONCRETE MIXER 400L
1
2
3
4
5
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Earthing the Equipment
• Correct earthing of the concrete mixer is vitally important in reducing
the risk of electrical shocks;
• Thus, before switching on your concrete mixer, make sure that the
socket has an earth pin and that this is correctly installed. If your socket
is not earthed, arrange for an earth to be installed before using the
concrete mixer;
• Should use copper rod length and recommended depth of 2 meters;
• The ground wire to pass through the on / off switch should not be
interrupted or connected to contacts.
• Do not connect the ground wire directly into the mixer neutral wire
mains.
• Grounding must be made according to the standards in the region and
accompanied by a responsible qualified funcon. In the absence of such
standards, should be carried out according to internaonal standards,
doubts when the installaon please contact your authorized service;
Operaon Condions
• Concrete mixers can be used in both indoor and outdoor environments;
• When filling a concrete mixer with a spade, do not place the spade inside
the drum;
• Improper use of this equipment, other than that for which it was projec-
ted, can pose a physical threat to the operator;
• Read this instrucon manual carefully;
• The operator must be trained or qualified to use this equipment;
• Set aside an exclusive area for working with the equipment. Keep this
area clear of obstacles and well lit at all mes;
• Whenever performing maintenance on this equipment, disconnect the
cable from the power supply.
• Pneumac wheel rim 13" calibraon: between 26 and 30 p.s.i (pound
force per square inch);
Noise level during operaon:
Since the noise level during mixer operaon, with the addion of stone
and gravel into the drum to simulate a maximum noise level, can reach up
to 95 decibels, the use of ear protect ion is recommended during prolon-
ged operaon.
Cleaning and Conservaon
• It must be disconnected from the mains and the cleaning operaon is
always performed at the end of ulizaon;
• Cleaning the drum with water, removing any residue of the blades and
all internal and external part of the drum;
• Clean the rack and pinion, removing all abrasive material to compo-
nents;
• Do not put water on electrical components and engine;
Standardizaon of
plugs and sockets
32A 220V/380V.
Ground point
exisng engine.
Ground point exisng machine.
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Equipment Lubricaon
• Keep machine rotang parts lubricated, such as: pinion, rack gear,
bushings, and bearings;
• Lubricate the equipment at the beginning of operaon, applying
grease to all lubricaon points;
• Lubricaon of the pinion/rack gear assembly is not recommended due
to the fact that aggregates such as sand, cement and gravel dust, among
others, can adhere to the lubricang agent, causing the mixture to
become extremely abrasive, thus resulng in premature wear.
• When lubricang the pimion sha bearing, the concrete mixer drum
must be in a posion where the steel yoke arm is perpendicular (90°) in
relaon to the machine column and the drum mouth must be turned to
the same side where the grease fing is. If not, the bearings will not be
lubricated;
Esso: Beacon 2
Mobil: Mobilux 3
Shell: Shell Avania R2
Texaco: MulFlax EPO
Castrol: Graxa LM2
Atlanc: Litholine 2
Recommended Greases
Transport, Liing and Storage
• It has yoke just to raise a few cenmeters of soil and carry through the
movement of the wheels;
• They should be used by lng, with the barrel facing down, while
maintaining the flatness of the mixer;
• Feature based on the columns for storing one on the other, fixaon is
by screws, use only one level of stacking;
Transport
Liing
Storage
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Wiring Diagram
Eletric Engine 220/380V
T3P + T
Ground point
exisng machine.
Ground point
exisng machine.
T2P + T
Eletric Engine 110/220V
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Equipment Operaon
Illustrave images and orientave informaon
1.
Make use of a measure (bucket)
to quantate the components.
2. Add the aggregate (gravel) in
the cement mixer on.
3. Make use of a measure (bucket)
to quantate the components.
4. Add the cement. 5. Finally add the sand and the
rest of the water.
6.
Let the concrete mixer rotate for 2,5
minutes before using the concrete.
• Posion the mixer on a flat, firm surface, so that facilitates the process of loading and unloading;
• Turn the switch that is aached to the engine enclosure;
• lng the drum to the desired angle. This movement should be done by turning the steering wheel and at the same me stepping on the pedal,
unlocking the swivel rocker;
• Set the desired angle and lock again, this movement occurs when the pedal is released;
• Load the drum and let blending;
• Once the mixture, lng the drum to dump all the dough;
• Throughout the cycle the drum must be spinning or whatever equipment is always on;
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Equipment Maintenance
Rack Gear Replacement
• Remove the damaged rack gear screws (07), and replace them
according to assembly recommendaons;
• Use two Ø 5 mm pins (C) to adjust the gap between teeth, necessary
for the perfect running of the pinion and rack gear;
• Adjust the alignment between the rack gear and pinion by reference
face “A”, (07) (42) compensang the difference with flat washers;
Assembly Procedures
Check List
1) Assemble the steering wheel (1) on the pinion sha (2), and fasten
with self-locking hexagonal nut 3/4’’ (3). Assemble the tow bar (4) on
chassi (5) with
hexagonal bol t 1/2"x 3.1/2 (6).
1
3
2
4
5
6
Chassi1
Chassi motor s upport 1
Whee l rubber solid 2
Tow ba r 1
Ste ering whe el1
Ste el yoke 1
Bearing support 1
Drum 1
Lowe r gui de 1
Larger gui de 1
Checklist - Concrete mixer
Motor support 2
Pull ey1
Top cover1
Le side of the box 1
Ri ght side of the box 1
Uppe r end of the box 1
Box door 1
Motor pulley1
Belt V – A 2
Checklist - Concrete mixer
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4) Posion the steel yoke (1) in 30° angle. Place the drum (2) on the steel
yoke (1) and ghtening the hexagonal bolt 7/8’’x2.1/4’’ (3).
2) Assemble the chassi motor support (1) on lower column (2), fasten with
the hexagonal bolt 3/8’’x 1’’ (3). Then, fasten the lower guide (4) and larger
guide (5) on the chassi motor support (1) with hexagonal bolt 3/8’’x 1’’ (3).
Fasten the motor support (6) on guides with hexagonal bolt 3/8’’x 2’’ (7).
3) Assemble the steel yoke (1) on reducer (2) with hexagonal bolt
3/8’’x4.1/2’’ (3). Assemble the bearing support (4) on the steel yoke (1) and
fasten on the lower column (5) with bolt 3/8’’x 3.1/2’’ (6).
5) Assemble the motor box. Fix the upper end (1) in the lower column (2)
with U-bolt (3). Then assemble the sides (4) and the top cover (5), fasten
with hexagonal bolt 5/16”x3/4” (6). Assemble the door (7).
1
3
2
4
65
7
1
3
2
4
6
5
3
1
2
1
2
3
4
6
7
5
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6) Fit pulley (1) on the pinion sha (2), securing with retaining ring E-20 (3)
and key 6x6x30.
7) Complete assembly.
Main Diferences
POS.CONCRETE MIXER 400L PROFESSIONAL 400L RENTAL
1 Flywheel PlateThicknes 4,75mm Thicknes 6,35mm
2Steering Wheel Lock Thicknes 3,75mm Thicknes 4,75mm
3 Differenal Painng BlueRed
4 Drum- Contour with Weld
5 Drum Corps Thicknes 1,90mm Thicknes 2,66mm
6 Steel Yoke - With Reinforcements
7Tagger - With Tagger
8Warranty 12 Months 18 Months
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Parts List
16
19
17
18
15
14
12
5
3
20
8910
7
1
2122
13
11
2
6
4
Motor Box
POS.DESCRIPTION QTY.CODE DRAWING
1 Door 1 32040079 3108152
2 Le Si de 1 32030035 3108151
3Right Si de 1 320300363108150
4Top Cover1 32420059 3108299
5Beam Rubber2 24030221 4122071
6 Stop Rubber2 24030222 4122072
7 Upper end 1 -3108373
8 Hex. Bol t 5/16”X3/4” 14 21010268-
9 Flat Wa s her 5/16” 28 21030252 -
10 Hex Nut 5/16” 14 21021052 -
11 Spring Was her 5/16” 14 21030112 -
12 Hex Nut 5/16” 2 21030252 -
13 Spring Was her 5/16” 2 21030112 -
14 Handle 1 24070164-
15 Hex. Bol t 5/16”X3/4” 2 21010523 -
16Motor Box 1 -3108372
17 Pull ey Ø450MM 1 291122063108301
18 V-Belt 2- -
19 Bolt 1/4“ X 1/4" 2 21010919 -
20 U-Bol t 3/8” 2 21012480 -
21 Flat Washer 3/8” 4 30100070 -
22 Hex Nut 3/8” UNC4 21021059 -
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Steel Yoke
POS.DESCRIPTION QTY.CODE DRAWING
1 Flat Wa sher DN261 30100079 4122006
2Bearing 30210 1 22020608 -
3Bearing 30209 1 22020607 -
4Coer Pi n 3/16”X1.1/2" 1 21050106 -
Steel Yoke 400L Profes s i onal 1 324600563106047
Steel Yoke 400L Renta l 1 32460057 3106049
6 Central Axis 1 31020463 3114039
7Cover1 24110102 4122007
8 Pini on Sha 1 310200263114002
9 Pini on Z-11 1 31030007 4123001
10 Drum Was her1 21030232 4122008
11 Bearing 6204 2 22020202 -
12 Hex Bol t 7/8"x 2.1/4" 1 21013442 -
13 Rack Gea r Protec on 1 32030067 3119147
14 Elas c ring E-20 1 21060118 -
15 Castl e Nut 1” 1 21020959 -
16Elas c ring E-17 1 21060115 -
17 Hex Bol t 3/8"x 4.1/2" 2 21010250 -
18 Cover wi th Hole 1 24110168 4122183
19 Greas e fi ng 1/8” Strai ght1 24040101 -
20 Key 6X6X30MM 2 30160002 4122009
21 Flat Wa s her 3/8” 4 21030251 -
22 Spring Wa s her 3/8” 2 21030163-
23 Hex Nut 3/8” 2 21020117 -
5
1
2
3
4
5
6
7
8
9
10 11
11
14
15
16
20
19
22
23
21
17 13
12
18
24
20
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01
02
03
06
04
07
05
04
Drum
POS.DESCRIPTION QTY.CODE DRAWING
Drum 400L Profes s i onal 1 34600034 2107002
Drum 400L Renta l 1 34600038 2107004
2Segmented Crown Rack Gea r 631180004 2124011
3 Hex Bol t 3/8”X2” 621010241 -
4 Flat Was her 3/8” 12 21030230 -
5 Hex Nut 3/8” 621021059 -
6Drum Wa sher 6 30100070 4107003
7Sealing Wa s her 6 30100114 4107002
1
POS.DESCRIPTION JG.CODE DRAWING
2 a o 7 Rack Gea r Segmented
(segmented, washer, nut, bolt)
1 31180013 2124020
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4
4
5
5
6
6
6
8
8
1
1
2
2
3
3
4
4
6
2
5
5
3
3
2
7
7
POS.DESCRIPTION QTY.CODE DRAWING
1Screw M5x25mm 4 21011022 -
2 Hex Bolt M6x16mm 4 21012986 -
3 Hex Nut M64 21021208 -
4 Hex Nut 1/4" 4 21021004 -
5 Flat Was her 1/4" 8 21030214 -
6Hex Bol t 1/4“X4” 4 21010184 -
7Right - Rack Gea r Protec on 2 24110200 3119146
8 Le - Ra ck Gea r Protec on 2 24110199 3119145
10 Le - Pinion Protec on 1
Rack Gear Protecon
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Chassi
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POS.DESCRIPTION QTY.CODE DRAWING
1 Grease Fing 1/8” Strai ght2 24040101 -
2 Hex Nut 3/4" 1 21021011 -
3 Flat Wa s her 3/4" 1 21030225 -
Steering Wheel 400L Professional 1 31200018 3122048
Steering Wheel 400L Rental 1 31200021 3122089
5 Grease Fing1/8” 1 24040105 -
6 Retai ning Ri ng E-54 1 21060146 -
7Trac on Spring 1 210901163117038
8Sha wi th Gea r 1 31020414 4114005
9Reduci ng 1 31220021 3121004
10 Hex Bol t 3/8"x1" UNC10 21010266 -
11 Coer Pi n 1/8”X1.1/2” 2 21050103 -
12 Tow Bar 1 32490012 3110008
13 Hex Nut 1/2'' CH3/4'' 1 21020207 -
14 Flat Washer 1/2'' 2 21030250 -
15 Hex Nut 3/8" UNC8 21021059 -
16Externa l Protecon Cube 2 30130024 4122078
17 Hex Bol t 3/8"X 4" UNC2 21010124 -
18 Wa s her 3/8" 17 21030251 -
19 Hex Bol t 3/8” X 3.1/2” 1 21013826 -
20 Bearing support 1 31140055 3116001
21 Chassi Motor Suport 1 31020053 3125117
22 Castl e Nut 5/8 " 2 21020956 -
4
POS.DESCRIPTION QTY.CODE DRAWING
23 Fla t Washer 5/8 " 2 21030208 -
24 Greas e Fing 1/8 " Straight2 24040101 -
25 Hex Bol t M12x22mm 8 21015320 -
26Lower Gui de 1 32180017 3112012
27 Motor Suport 2 32060144 3112013
28 Larger Gui de 1 321800163112011
29 Hex Bol t 5/16”X2” 4 21010228 -
30 Hex Nut 5/16” 4 21021052 -
31 Spring Was her 5/16” 4 21030112 -
32 Fla t Washer 5/16” 4 21030252 -
33 Thick Fl a t Was her 3/8” 12 21030230 -
34 Pneumac Wheel Aro 13" 2 31260050 4115011
35 Hex Nut 3/8” 11 21020117 -
36 Spring Washer 3/8” 8 21030163-
37 Hex Bol t 3/8”X2” 4 21010241 -
38 Hex Bol t 1/2"x3.1/2 1 21010433 -
39 Plasc Cap 2 24110100 4122034
40 Tagger 400L Rental 1 31230007 3122097
41 Bearing Rol l er LM11749-LM11710 2 22020617 -
42 O-ring A30 2 24020659 -
43 Bearing Rol l er L45449-L45410 2 22020615 -
44 Rub Wheel2 31150023 3137014
Chassi 400L Profes s i onal 1- -
Chassi 400L Rental 1 32420006 2.105.059
45
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The condions and terms of this warranty are non transferable and go into
effect on the date of purchase of this equipment, proven by presentaon of
the sales invoice issued to the first end user. At the me of delivery of the
equipment, the customer must be provided with the informaon and
technical orientaons according to the contents of this manual.
Not, however, included in this warranty are defects arising from improper
use, negligence, imprudence or malpracce, nor are repairs or alteraons
to any part and/or component of the equipment. Also not included are: the
assembly of any sets of parts by technicians not from the Factory itself or
from an Authorized Technical Assistant, applicaon other than which it was
specified, mechanical or electrical overloading as well as lack of phase, use
in environments for which it was not designed, incorrect voltages and
frequencies, incorrect lubricaon, damage caused by accidents of any
nature, such as floods, gales, fire, landslides or due to transportaon.
Removal or any alteraon to the series numbers originally placed on the
product will render the warranty null, where the Sales invoice and Warran-
ty Cerficate must be presented in relaon to the equipment in queson.
This warranty is limited to the repair, replacement of parts or assembly of
parts in which, through examinaon by a Menego Authorized Technical
Assistant with prior authorizaon from the Factory, any manufacturing
defect will be verified. This repair or replacement will be performed by the
authorized Technical Assistant, where the purchaser will be responsible for
risks and expenses arising from transport to and from the authorized
Technical Assistant, and where labor and parts will not be charged
according to the terms of this warranty.
This warranty replaces any other warranty, implicit or explicit, as well as all
any obligaon or responsibility on the part of our company in relaon to
the above menoned product.
MENEGOTTI Post Sales Department and Technical Assistance.
Product Warranty
By the present CERTIFICATE provided from original purchaser, Menego
guarantees this product against manufacturing defects, for a period of 12
(twelve) months for Professional model, being: the first 3 (three) months of
legal guarantee, and the last 9 (nine) months a special warranty guaranteed
by Menego, and 18 (eighteen) months for Rental model, being: the first 3
(three) months of legal guarantee, and the last 15 (fieen) months a special
warranty guaranteed by Menego, counted from the invoice issue date of
the first final consumer. Not included in this equipment warranty are
components subject to wear through use such as: bearings, steel cable,
electrical plugs, gears and engine breaking.
This warranty includes the replacement of parts and repairs due to
manufacturing defects duly noted by the factory or Authorized Technical
Assistant. This warranty will be rendered null and void in the case of
damages arising from accidents, acts of nature, applicaon other than
which it was designed, connecon to improper electrical supply or subjec-
ted to extensive power fluctuaons, or, if opened by persons or workshops-
not authorized by Menego.
The consumer will be responsible for freight expenses for transporng the
product to the technical assistant or factory.
Menego has an ample network of Technical Assistants throughout the
country.
The equipment includes and electric motor and this warranty covers
internal defects in the motor originang from its manufacture. Defects not
covered in this warranty include: overloading due to lack of or excessive
phase, use of voltage outside that specified, broken or crushed casing due
to negligence during transporng /or storage, coupling or energizing
outside specificaons and general defects from improper use and/or
incorrect installaon.
In agreement with these terms,
Term of Warranty
Customer:
Model: Serial Number:
City: Date:
Customer Menego Authorized Service
19
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This manual suits for next models
1
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