Metabo HPT CJ 36DA Troubleshooting guide

Model
Modèle
Modelo CJ 36DA
Cordless Jig Saw
Scie sauteuse sans fil
Sierra de calar a batería
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and
understand this manual BEFORE operating the power tool. Please keep this manual
available for other users and owners before they use the power tool. This manual should be
stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la
mort ou de sérieuses blessures corporelles !
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.
Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce
mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent
l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar
en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual
para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este
manual debe ser guardado en un lugar seguro.
Designed for operating in USA & Canada only.
When this product is used in areas other than the USA & Canada,
we cannot guarantee the product quality and performance.
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IMPORTANT SAFETY INSTRUCTIONS
Read and understand all of the safety precautions, warnings and operating instructions in the instruction manual before
operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,
and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this instruction manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power
tool and in this instruction manual.
Never use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges
and refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool.
Keep cord away from heat, oil, sharp edges
or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
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Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as a dust mask, non-
skid safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.
Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-related
hazards.
h) Do not let familiarity gained from frequent
use of tools allow you to become complacent
and ignore tool safety principles.
A careless action can cause severe injury within a
fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or remove the battery pack,
if detachable, from the power tool before
making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different
from those intended could result in a hazardous
situation.
h) Keep handles and grasping surfaces dry,
clean and free from oil and grease.
Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.
5) Battery tool use and care
a) Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of battery
pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk
of injury and fire.
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small
metal objects, that can make a connection
from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help.
Liquid ejected from the battery may cause
irritation or burns.
e) Do not use a battery pack or tool that is
damaged or modified.
Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire,
explosion or risk of injury.
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f) Do not expose a battery pack or tool to fire or
excessive temperature.
Exposure to fire or temperature above 265 °F may
cause explosion.
g) Follow all charging instructions and do
not charge the battery pack or tool outside
the temperature range specified in the
instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
6) Service
a)Have your power tool serviced by a
qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is
maintained.
b) Never service damaged battery packs.
Service of battery packs should only be
performed by the manufacturer or authorized
service providers.
– WARNING –
To reduce the risk of injury, user must read
instruction manual.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and could
give the operator an electric shock.
2. Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body leaves
it unstable and may lead to loss of control.
3. ALWAYS wear ear protectors when using the tool
for extended periods.
Prolonged exposure to high intensity
noise can cause hearing loss.
4. NEVER touch moving parts.
NEVER place your hands, fingers or
other body parts near the tool’s moving
parts.
5. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard
or safety feature before resuming operation of the
tool.
6. Use right tool.
Don’t force small tool or attachment to do the job of a
heavy-duty tool.
Don’t use tool for purpose not intended —for
example— don’t use circular saw for cutting tree
limbs or logs.
7. NEVER use a power tool for applications other
than those specified.
NEVER use a power tool for applications other than
those specified in the Instruction Manual.
8. Handle tool correctly.
Operate the tool according to the instructions
provided herein. Do not drop or throw the tool.
NEVER allow the tool to be operated by children,
individuals unfamiliar with its operation or
unauthorized personnel.
9. Keep all screws, bolts and covers tightly in
place.
Keep all screws, bolts, and plates tightly mounted.
Check their condition periodically.
10. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to
electric shock. Such tools should not be used until
repaired.
11. Blades and accessories must be securely
mounted to the tool.
Prevent potential injuries to yourself or others.
Blades, cutting implements and accessories which
have been mounted to the tool should be secure and
tight.
12. Handle the blades very carefully.
13. Check the blade carefully for cracks or damage
before operation. Replace cracked or damaged
bit immediately.
14. Avoid cutting nails. Inspect for and remove all
nails from the workpiece before operation.
15. Hold the tool firmly.
16. Keep motor air vent clean.
The tool’s motor air vent must be kept clean so that
air can freely flow at all times. Check for dust build-up
frequently.
17. NEVER use a tool which is defective or operating
abnormally.
If the tool appears to be operating unusually, making
strange noises, or otherwise appears defective, stop
using it immediately and arrange for repairs by a
metabo HPT authorized service center.
18. NEVER leave tool running unattended. Turn
power off.
Don’t leave tool until it comes to a complete stop.
19. Carefully handle power tools.
Should a power tool be dropped or struck against
hard materials inadvertently, it may be deformed,
cracked, or damaged.
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20. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon
tetrachloride, and alcohol may damage and crack
plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened
with soapy water and dry thoroughly.
21. ALWAYS wear eye protection that meets the
requirement of the latest revision of ANSI
Standard Z87.1.
22. ALWAYS wear a mask or respirator to protect
yourself from dust or potentially harmful particles
generated during operation.
23. ALWAYS firmly grip the handle while operating.
24. ALWAYS be careful with buried object such as an
underground wiring.
Touching these active wiring or electric cable with
this tool, you may receive an electric shock.
Confirm if there are any buried object such as electric
cable within the wall, floor or ceiling where you are
going to operate here after.
25. Definitions for symbols used on this tool
V ................ volts
—
---
............. direct current
Hz .............. hertz
A................ amperes
no.............. no load speed
---/min........ revolutions or reciprocation per minute
26. Do not touch the blade immediately after
operation: it may be extremely hot and could
burn your skin.
27. During use, do not touch the metal portion of the tool.
28. NEVER touch the blade with bare hands after
operation.
29. Because the cordless jig saw operates by battery
power, be aware of the fact that it can begin to
operate at any time.
30. When working at elevated locations, clear the area of
other people and aware of conditions below you.
31. Do not use the product if the tool or the battery
terminals (battery mount) are deformed.
Installing the battery could cause a short circuit that
could result in smoke emission or ignition.
32. Keep the tool’s terminals (battery mount) free of swarf
and dust.
○ Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○ During use, try to avoid swarf or dust on the tool from
falling on the battery.
○ When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
IMPORTANT SAFETY INSTRUCTIONS
FOR BATTERY CHARGER
WARNING
Death or serious bodily injury could result from
improper or unsafe use of battery chargers.
To avoid these risks, follow these basic safety
instructions:
READ ALL INSTRUCTIONS
1. This manual contains important safety and operating
instructions for battery charger Model UC18YSL3.
2. Before using battery charger, read all instructions
and cautionary markings on (1) battery charger, (2)
battery, and (3) product using battery.
3. To reduce risk of injury, charge metabo HPT
rechargeable battery multi volt type series and BSL18
series. Other type of batteries may burst causing
personal injury and damage.
4. Use of an attachment not recommended or sold by
the battery charger manufacturer may result in a risk
of fire, electric shock, or injury to persons.
5. To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting battery charger.
6. Make sure cord is located so that it will not be stepped
on, tripped over, or otherwise subjected to damage or
stress.
7. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a. That blades of extension cord are the same
number, size, and shape as those of plug on
battery charger:
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere
rating of battery charger as specified in Table 1.
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Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
AC Input Rating Amperes* AWG Size of Cord
Equal to or
greater than but less than Length of Cord, Feet (Meter)
25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
* If the input rating of a battery charger is given in watts
rather than in amperes, the corresponding ampere
rating is to be determined by dividing the wattage
rating by the voltage rating–for example:
1,250 watts = 10 amperes
125 volts
8. Do not operate battery charger with damaged cord or
plug-replace them immediately.
9. Do not operate battery charger if it has received a
sharp blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
10. Do not disassemble battery charger; take it to a
qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk of
electric shock or fire.
11. To reduce risk of electric shock, unplug charger from
receptacle before attempting any maintenance or
cleaning. Removing the battery will not reduce this
risk.
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
BATTERY CHARGER
You must charge the battery before you can use the power
tool. Before using the model UC18YSL3 battery charger,
be sure to read all instructions and cautionary statements
on it, the battery and in this manual.
REMEMBER: USE ONLY metabo HPT BATTERY TYPE
MULTI VOLT SERIES. OTHER TYPES OF BATTERIES
MAY BURST AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING: Improper use of the battery
or battery charger can lead to
serious injury. To avoid these
injuries:
1. NEVER disassemble the battery.
2. NEVER incinerate the battery, even if it is damaged
or is completely worn out. The battery can explode in
a fire.
3. NEVER short-circuit the battery.
4. NEVER insert any objects into the battery charger’s
air vents. Electric shock or damage to the battery
charger may result.
5. NEVER charge outdoors. Keep the battery away
from direct sunlight and use only where there is low
humidity and good ventilation.
6. NEVER charge when the temperature is below 14°F
(-10°C) or above 104°F (40°C).
7. NEVER connect two battery chargers together.
8. NEVER insert foreign objects into the hole for the
battery or the battery charger.
9. NEVER use a booster transformer when charging.
10. NEVER use DC power to charge.
11. NEVER store the battery or battery charger in places
where the temperature may reach or exceed 104°F
(40°C) such as inside metal box or car.
12. NEVER expose the battery or battery charger to rain
or wet conditions.
13. ALWAYS operate charger on standard household
electrical power (120 volts). Using the charger on any
other voltage may overheat and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to
avoid overheating the charger.
15. ALWAYS disconnect the power cord from its
receptacle when the charger is not in use.
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CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with
the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the
motor stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and
caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○ During work make sure that swarf and dust do not fall
on the battery.
○ Make sure that any swarf and dust falling on the
power tool during work do not collect on the battery.
○ Do not store an unused battery in a location exposed
to swarf and dust.
○ Before storing a battery, remove any swarf and dust
that may adhere to it and do not store it together with
metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject
the battery to severe physical shock.
3. Do not use an apparently damaged or deformed
battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately
stop further recharging.
8. Do not put or subject the battery to high temperatures
or high pressure such as into a microwave oven,
dryer, or high pressure container.
9. Keep away from fire immediately when leakage or
foul odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears
abnormal during use, recharging or storage,
immediately remove it from the equipment or battery
charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water,
can cause damage resulting in fire or explosion.
Store your battery in a cool, dry place, away from
combustible and flammable items. Corrosive gas
atmospheres must be avoided.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return it to
your supplier or vendor.
WARNING
If an electrically conductive foreign object enters the
terminals of the lithium ion battery, a short-circuit may
occur resulting in the risk of fire. Please observe the
following matters when storing the battery.
○ Do not place electrically conductive cuttings,
nails, steel wire, copper wire or other wire in the
storage case.
○ Either install the battery in the power tool or
store by securely pressing into the battery
cover until the ventilation holes are concealed to
prevent short-circuits (See Fig. 3).
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REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe
the following precautions.
WARNING
Notify the transporting company that a package
contains a lithium-ion battery, inform the company
of its power output and follow the instructions of the
transportation company when arranging transport.
● Lithium-ion batteries that exceed a power output
of 100 Wh are considered to be in the freight
classification of Dangerous Goods and will
require special application procedures.
● For transportation abroad, you must comply with
international law and the rules and regulations
of the destination country.
● If the BSL36B18 is installed in the power tool, the
power output will exceed 100 Wh and the unit
will be classified as Dangerous Goods for freight
classification.
Wh
Power Output
2 to 3 digit number
Fig. 1
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
USB DEVICE CONNECTION
PRECAUTIONS
When an unexpected problem occurs, the data in a USB
device connected to this product may be corrupted or lost.
Always make sure to back up any data contained in the
USB device prior to use with this product.
Please be aware that our company accepts absolutely no
responsibility for any data stored in a USB device that is
corrupted or lost, nor for any damage that may occur to a
connected device.
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FUNCTIONAL DESCRIPTION
NOTE
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance
of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safey
instructions contained in this manual.
Some illustrations in this instruction manual may show details or attachments that differ from those on your own
power tool.
NAME OF PARTS
1. Cordless Jig Saw (CJ36DA)
Guide
roller
Change knob
Base plate
Base
Hexagonal bar wrench
Motor
Battery
Name plate
Handle
Switch
Stopper
Lock-offbutton
Dial
LED light
Lever
Blade
Fig. 2
2. Battery
(optional accessories…sold separately) 3. Battery Charger (optional accessories…sold separately)
Battery Latch
Ventilation holes
Terminals
Battery cover
Nameplate
Cord
Guide rail
Charge indicator lamp
Ventilation holes
Body
<BSL36B18>
Fig. 3 <UC18YSL3> Fig. 4
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SPECIFICATIONS
1. Cordless Jig Saw
Model CJ36DA
Motor DC brushless motor
Capacity Wood 6 – 19/64" (160 mm) Mild steel 25/64" (10 mm)
Stainless steel 1/8" (3.2 mm)
No-load speed 800 – 3,500 /min
Stroke 1 – 1/32" (26 mm)
Min. cutting radius 1" (25 mm)
Cutting Angle Range 0 – 45°
Battery* Type* Li-ion battery Model BSL36B18
Voltage DC 36 V / 18V
Weight 6.6 lbs. (3.0 kg) (BSL36B18 attached)
* Existing batteries (BSL3660/3626/3620, BSL18xx and BSL14xx series, etc.) cannot be used with this tool.
2. Battery Charger
Model UC18YSL3
Input power source Single phase: AC 120 V 60 Hz
Charging time
(At a temperature of 68°F (20°C)) BSL36B18: Approx. 52 min
Charging voltage DC 14.4 – 18 V
Charging current DC 8.0 A
Weight 1.3 lbs. (0.6 kg)
NOTE: The charging time may vary according to temperature and power source voltage.
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