Metabo HPT CR 36DA Troubleshooting guide

Designed for operating in USA & Canada only.
When this product is used in areas other than the USA & Canada,
we cannot guarantee the product quality and performance.
Model
Modèle
Modelo CR 36DA
Cordless Reciprocating Saw
Scie alternative sans fil
Sierra sable inalámbrica
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand
this manual BEFORE operating the power tool. Please keep this manual available for other
users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort
ou de sérieuses blessures corporelles!
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.
Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce
mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent
l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar
en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para
que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe
ser guardado en un lugar seguro.
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IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before
operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,
and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power
tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges
and refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool.
Keep cord away from heat, oil, sharp edges
or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
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Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as a dust mask, non-
skid safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.
Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-related
hazards.
h) Do not let familiarity gained from frequent
use of tools allow you to become complacent
and ignore tool safety principles.
A careless action can cause severe injury within a
fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or remove the battery pack,
if detachable, from the power tool before
making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different
from those intended could result in a hazardous
situation.
h) Keep handles and grasping surfaces dry,
clean and free from oil and grease.
Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.
5) Battery tool use and care
a) Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of battery
pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk
of injury and fire.
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small
metal objects, that can make a connection
from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help.
Liquid ejected from the battery may cause
irritation or burns.
e) Do not use a battery pack or tool that is
damaged or modified.
Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire,
explosion or risk of injury.
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f) Do not expose a battery pack or tool to fire or
excessive temperature.
Exposure to fire or temperature above 265 °F may
cause explosion.
g) Follow all charging instructions and do
not charge the battery pack or tool outside
the temperature range specified in the
instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
6) Service
a)Have your power tool serviced by a
qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is
maintained.
b) Never service damaged battery packs.
Service of battery packs should only be
performed by the manufacturer or authorized
service providers.
– WARNING –
To reduce the risk of injury, user must read
instruction manual.
SPECIFIC SAFETY RULES
1. Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live”and could
give the operator an electric shock.
2. Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the workpiece by hand or against your body
leaves it unstable and may lead to loss of control.
3. ALWAYS wear ear protectors when using the tool
for extended periods.
Prolonged exposure to high intensity
noise can cause hearing loss.
4. NEVER touch moving parts.
NEVER place your hands, fingers or other body parts
near the tool’s moving parts.
5. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard
or safety feature before resuming operation of the
tool.
6. Use right tool.
Don’t force small tool or attachment to do the job of a
heavy-duty tool.
Don’t use tool for purpose not intended —for
example— don’t use circular saw for cutting tree
limbs or logs.
7. Handle tool correctly.
Do not drop or throw the tool.
8. Keep all screws, bolts and covers tightly in
place.
Keep all screws, bolts, and plates tightly mounted.
Check their condition periodically.
9. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to
electric shock. Such tools should not be used until
repaired.
10. Blades and accessories must be securely
mounted to the tool.
Prevent potential injuries to yourself or others.
Blades, cutting implements and accessories which
have been mounted to the tool should be secure and
tight.
11. Keep motor air vent clean.
The tool’s motor air vent must be kept clean so that
air can freely flow at all times. Check for dust build-up
frequently.
12. NEVER leave tool running unattended. Turn
power off.
Don’t leave tool until it comes to a complete stop.
13. Carefully handle power tools.
Should a power tool be dropped or struck against
hard materials inadvertently, it may be deformed,
cracked, or damaged.
14. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon
tetrachloride, and alcohol may damage and crack
plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened
with soapy water and dry thoroughly.
15. ALWAYS wear eye protection that meets the
requirement of the latest revision of
ANSI Standard Z87.1.
16. ALWAYS firmly grip the handle while operating.
17. Definitions for symbols used on this tool
V ..................volts
---.................direct current
Hz ................hertz
A..................amperes
no................no load speed
---/min..........revolutions or reciprocation per minute
18. NEVER touch the blade with bare hands after
operation.
19. Because the cordless reciprocating saw operates by
battery power, be aware of the fact that it can begin to
operate at any time.
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20. When working at elevated locations, clear the area
of all other people and be aware of conditions below
you.
21. Do not use the product if the tool or the battery
terminals (battery mount) are deformed.
Installing the battery could cause a short circuit that
could result in smoke emission or ignition.
22. Keep the tool’s terminals (battery mount) free of swarf
and dust.
○ Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○ During use, try to avoid swarf or dust on the tool from
falling on the battery.
○ When suspending operation or after use, do not leave
the tool in an area where it may be exposed to falling
swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER OR ADAPTER
The term “charger or adapter” in the safety instructions
refers to your battery charger or AC/DC adapter.
WARNING
Death or serious bodily injury could result from
improper or unsafe use of charger or adapter.
To avoid these risks, follow these basic safety
instructions:
READ ALL INSTRUCTIONS
1. This manual contains important safety and operating
instructions for battery charger Model UC18YSL3 or
AC/DC adapter Model ET36A.
2. Before using charger or adapter, read all instructions
and cautionary markings on (1) charger or adapter,
(2) battery, and (3) product using battery.
3. When charging the battery with a battery charger,
reduce the risk of injury by charging metabo HPT
rechargeable battery multi volt type series and BSL18
series. Other type of batteries may burst causing
personal injury and damage.
4. Do not expose charger or adapter to rain or snow.
5. Use of an attachment not recommended or sold by
the charger or adapter manufacturer may result in a
risk of fire, electric shock, or injury to persons.
6. To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting charger or adapter.
7. Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected to
damage or stress.
8. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a. That blades of extension cord are the same
number, size, and shape as those of plug on
charger or adapter:
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger or adapter as specified in
Table 1.
Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR CHARGER OR ADAPTER
AC Input Rating Amperes* AWG Size of Cord
Equal to or
greater than but less than
Length of Cord, Feet (Meter)
25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
* If the input rating of a charger or adapter is given
in watts rather than in amperes, the corresponding
ampere rating is to be determined by dividing the
wattage rating by the voltage rating–for example:
1,250 watts = 10 amperes
125 volts
9. Do not operate charger or adapter with damaged
cord or plug-replace them immediately.
10. Do not operate charger or adapter if it has received a
sharp blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
11. Do not disassemble charger or adapter; take it to
a qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk of
electric shock or fire.
12. To reduce risk of electric shock, unplug charger
or adapter from receptacle before attempting any
maintenance or cleaning. Removing the battery will
not reduce this risk.
13. This AC/DC adapter is for use only with specific tools,
including CR36DA. The adapter might be suitable for
use with other metabo HPT battery operated tools. It
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is necessary to confirm suitability by referencing the
instruction manual of the specific tool or by consulting
our web site https://www.metabo-hpt.com/. Failure
to confirm suitability before using the adapter with
specific tools could result in fire hazard.
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
CHARGER OR ADAPTER
You must charge the battery before you can use the
power tool. Before using the model UC18YSL3 battery
charger, be sure to read all instructions and cautionary
statements on it, the battery and in this manual.
CAUTION
USE ONLY metabo HPT BATTERY TYPE BSL36B18.
OTHER TYPES OF BATTERIES MAY BURST AND
CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING
Improper use of the battery or battery charger
can lead to serious injury. To avoid these
injuries:
1. NEVER disassemble the battery or AC/DC adapter.
2. NEVER incinerate the battery or AC/DC adapter,
even if it is damaged or is completely worn out. The
battery can explode in a fire.
3. NEVER short-circuit the battery or AC/DC adapter.
4. NEVER insert any objects into the charger or
adapter’s air vents. Electric shock or damage to the
charger or adapter may result.
5. NEVER use outdoors. Keep the battery or AC/DC
adapter away from direct sunlight and use only where
there is low humidity and good ventilation.
6. NEVER charge when the temperature is below 14°F
(-10°C) or above 104°F (40°C). (UC18YSL3)
NEVER use when the temperature is below 32°F
(0°C) or above 104°F (40°C). (ET36A)
7. NEVER connect two charger or adapter together.
8. NEVER insert foreign objects into the hole for the
battery or the charger or adapter.
9. NEVER use a booster transformer.
10. NEVER use DC power.
11. NEVER store the battery or charger or adapter in
places where the temperature may reach or exceed
104°F (40°C) such as inside metal box or car.
12. NEVER expose the battery or charger or adapter to
rain or wet conditions.
13. ALWAYS operate charger or adapter on standard
household electrical power (120 volts). Using the
charger or adapter on any other voltage may overheat
and damage the charger.
14. ALWAYS wait at least 15 minutes between charges
to avoid overheating the charger. (UC18YSL3)
15. ALWAYS disconnect the power cord from its
receptacle when the charger or adapter is not in use.
[The information below applies only to ET36A]
16. Do not use the product if the tool or the AC/DC
adapter terminals (AC/DC adapter mount) are
deformed.
Installing the AC/DC adapter could cause a short
circuit that could result in smoke emission or ignition.
17. Keep the tool’s terminals (AC/DC adapter mount) free
of swarf and dust.
○ Prior to use, make sure that swarf and dust have not
collected in the area of the terminals.
○ During use, try to avoid swarf or dust on the tool from
falling on the AC/DC adapter.
○ When suspending operation or after use, do not
leave the tool in an area where it may be exposed to
falling swarf or dust.
Doing so could cause a short circuit that could result
in smoke emission or ignition.
18. The product is intended for Use in Pollution Degree
2 or PD2 environments. Operate only in areas of
non-conductive pollution. A temporary conductivity
caused by condensation is normally expected.
19. This is a precision machine so do not drop or expose
to impact.
20. Do not use this product near a pacemaker or other
similar implanted device, which may be affected by a
magnetic field produced by this product.
21. The adapter, power supply box and the inside of the
DC cord generates a boosted high voltage of 380 V
so please be careful of the following.
○ Do not disassemble the product.
○ Do not drop or expose to impact.
In the event the product is damaged from strong
impact, do not use the product.
○ Do not use the product in areas exposed to rain,
snow, iron powder or wet condition.
○ Do not touch the product with wet hands.
○ Do not spill or pour liquid onto the product.
○ Do not pull the cord with excessive force.
○ Use the product in a well-ordered work environment.
CAUTION
1. When the mesh of the vent is plugged by objects
such as wood shavings, try to keep the objects out
when you clear the mesh.
(If not properly maintained, the temperature
protective feature could shut the product off)
2. When the temperature protective feature frequently
cuts the power off, do not overload the machine with
continued work, but let the machine rest for a little
before continuing operation.
3. The machine does get hot. However, this does not
indicate an abnormality.
Keep the electricity running and operate the internal
fan to cool the machine before carrying it elsewhere.
When carrying the product, make sure to use the
cord armor. The case may be hot so please be
careful.
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4. During use, do not pull the cord to move the Box.
Doing so may result in damage.
5. Do not use more that a single cord reel of 30 meters.
Doing so may result in damage.
6. During use, if the machine stops running after the
Box’s LED lamp blinks, confirm the power supply
environment.
7. Do not drag the cord when using or carrying the
machine.
Doing so may tear the cord insulation or break the
cord which could result in electric shock.
8. Do not stretch the cord out any more than required.
When using tools such as gardening clippers or
circular saws, always make sure of the power cord’s
position to avoid cutting the cord during operation.
9. To use the AC/DC adapter after it shuts down due to
high temperature, disconnect the box’s power plug,
wait for the LED lamp to go out and then reconnect
the box’s power plug.
If the machine cuts offeven after sufficiently cooling it
offwith the built-in fan, discontinue use as there may
be a problem with the machine.
10. Do not use this product near a radio. Doing so could
cause noise from the radio, making it difficult to listen
to a broadcast.
11. This is a power source for multi volt products. Do not
use with 18 V products or chargers. Doing so could
result in damage.
12. Overload behavior may differ when compared with
BSL36B18 battery use.
With the battery where the LED should blink on the
main unit, the LED on the AC/DC adapter may blink
instead.
PRECAUTIONS FOR AC/DC ADAPTER
The adapter equips with the protection function to stop
the output. In the cases of 1 to 2 described below, when
using this product, even if you are pulling the switch, the
motor may stop. This is not the trouble but the result of
protection function.
1. If the tool is overloaded, output may stop. In this
case, release the switch of tool and eliminate causes
of overloading.
2. If the adapter is overheated under overload work,
output may stop. In situations like this, discontinue
use of the adapter and detach it from the tool. Allow
the adapter to cool in a location such as a shaded
area with good air circulation.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with
the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may stop.
This is not the trouble but the result of protection function.
1. When the battery power remaining runs out, the
motor stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and
caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○ During work make sure that swarf and dust do not fall
on the battery.
○ Make sure that any swarf and dust falling on the
power tool during work do not collect on the battery.
○ Do not store an unused battery in a location exposed
to swarf and dust.
○ Before storing a battery, remove any swarf and dust
that may adhere to it and do not store it together with
metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject
the battery to severe physical shock.
3. Do not use an apparently damaged or deformed
battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately
stop further recharging.
8. Do not put or subject the battery to high temperatures
or high pressure such as into a microwave oven,
dryer, or high pressure container.
9. Keep away from fire immediately when leakage or
foul odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears
abnormal during use, recharging or storage,
immediately remove it from the equipment or battery
charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water,
can cause damage resulting in fire or explosion.
Store your battery in a cool, dry place, away from
combustible and flammable items. Corrosive gas
atmospheres must be avoided.
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SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return it to
your supplier or vendor.
WARNING
If an electrically conductive foreign object enters the
terminals of the lithium ion battery, a short-circuit may
occur resulting in the risk of fire. Please observe the
following matters when storing the battery.
○ Do not place electrically conductive cuttings,
nails, steel wire, copper wire or other wire in the
storage case.
○ Either install the battery in the power tool or
store by securely pressing into the battery
cover until the ventilation holes are concealed to
prevent short-circuits (See Fig. 3).
REGARDING LITHIUM-ION BATTERY
TRANSPORTATION
When transporting a lithium-ion battery, please observe
the following precautions.
WARNING
Notify the transporting company that a package
contains a lithium-ion battery, inform the company
of its power output and follow the instructions of the
transportation company when arranging transport.
● Lithium-ion batteries that exceed a power output
of 100Wh are considered to be in the freight
classification of Dangerous Goods and will
require special application procedures.
● For transportation abroad, you must comply with
international law and the rules and regulations
of the destination country.
● If the BSL36B18 is installed in the power tool, the
power output will exceed 100 Wh and the unit
will be classified as Dangerous Goods for freight
classification.
Wh
Power Output
2 to 3 digit number
Fig. 1
USB DEVICE CONNECTION
PRECAUTIONS
When an unexpected problem occurs, the data in a USB
device connected to this product may be corrupted or lost.
Always make sure to back up any data contained in the
USB device prior to use with this product.
Please be aware that our company accepts absolutely no
responsibility for any data stored in a USB device that is
corrupted or lost, nor for any damage that may occur to a
connected device.
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FUNCTIONAL DESCRIPTION
NOTE
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance
of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety
instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own
power tool.
NAME OF PARTS
1. Cordless Reciprocating Saw (CR36DA)
Base lever
Lock-offbutton
Trigger switch
Battery
(optional accessories)
LED light
Blade
Base
Handle
Change lever
Blade holder
Motor
(Inside the Housing)
Nameplate
Switch panel
Housing
Hook
Mode selector switch
Mode indicator lamp Front cover
Lighting switch
Fig. 2
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2. Battery
(optional accessories…sold separately) 3. Battery Charger (optional accessories…sold separately)
Battery Latch
Ventilation holes
Terminals
Battery cover
Nameplate
Cord
Guide rail
Charge indicator lamp
Ventilation holes
Body
<BSL36B18>
Fig. 3 <UC18YSL3> Fig. 4
4. AC/DC Adapter
Plug
Latch
Ventilation holes
Terminals
AC cord
DC cord
Box
Cord armor
Cord armor
Cord armor
Adapter
Error lamp
Error lamp
Power lamp
<ET36A>
Fig. 5
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SPECIFICATIONS
1. Cordless Reciprocating Saw
Model CR36DA
Motor DC motor
Capacity
Mild Steel Pipe: O.D. 5" (130 mm)
Vinyl Choride Pipe: O.D. 5" (130 mm)
Wood: 4-23/32" (120 mm)
Mild Steel Plate: 3/4" (19 mm)
No-load speed 0 – 3,000 /min
Stroke 1-1/4" (32 mm)
Battery* Type* Li-ion battery Model BSL36B18 /
AC/DC adapter Model ET36A (sold separately)
Voltage DC 36 V / 18V
Weight 10.6 lbs. (4.8kg) (BSL36B18 attached)
* Existing batteries (BSL3660/3626/3620, BSL18xx and BSL14xx series, etc.) cannot be used with this tool.
If using the AC/DC adapter, please read and understand its manual before operating the power tool.
2. Battery Charger
Model UC18YSL3
Input power source Single phase: AC 120 V 60 Hz
Charging time
(At a temperature of 68°F (20°C)) BSL36B18: Approx. 52 min
Charging voltage DC 14.4 – 18 V
Charging current DC 8.0 A
Weight 1.3 lbs. (0.6 kg)
NOTE: The charging time may vary according to temperature and power source voltage.
3. AC/DC Adapter
Model ET36A
Input power source Single phase: AC 120 V 60 Hz
Output voltage 36V
Operating temperature range 14°F (-10°C) -104°F (40°C)
Weight Adapter : 1.8 lbs. (0.8 kg)
Box : 2.6 lbs. (1.2 kg)
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ASSEMBLY AND OPERATION
1. Connect the charger’s power cord to a receptacle.
When the power cord is connected, the charge
indicator lamp will blink in red. (At 1-second intervals)
WARNING
Do not use the electrical cord
if damaged. Have it repaired
immediately.
2. Insert the battery to the battery charger.
Firmly Insert the battery into the battery charger as
shown in Fig. 7.
Charge indicator lamp
Guide rail
Battery
Fig. 7
3. Charging
When inserting a battery in the charger, the charge
indicator lamp will blink in blue.
When the battery becomes fully recharged, the
charge indicator lamp will light up in green.(See
Table 2)
(1) Charge indicator lamp indication
The indications of the charge indicator lamp will be
as shown in Table 2, according to the condition of the
battery charger or the battery.
APPLICATIONS
○
Cutting metal and stainless steel pipe.
○ Cutting various lumber.
○ Cutting mild steel, aluminum and copper plate.
○ Cutting synthetic resins, such as phenol resin and
vinyl chloride.
REMOVAL AND INSTALLATION METHOD
OF BATTERY
○
How to install the battery.
Align the battery with the groove in tool handle and
slip it into place.
Always insert it all the way until it locks in place with a
little click, If not, it may accidentally fall out of the tool,
causing injury to you or someone around you (Fig. 6).
○ How to remove the battery.
Withdraw battery from the tool handle while pressing
the latch (2 pcs) of the battery (Fig. 6).
Latch
Handle
Battery
Pull out
Push
Insert
Fig. 6
CHARGING METHOD
NOTE
Before plugging into the receptacle, make sure the
following points.
○ The power source voltage is stated on the nameplate.
○ The cord is not damaged.
WARNING
Do not charge at voltage higher than indicated
on the nameplate.
If charged at voltage higher than indicated on
the nameplate, the charger will burn out.
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Table 2
Indications of the charge indicator lamp
Charge
indicator
lamp
(RED /
BLUE /
GREEN /
PURPLE)
Before
charging Blinks (RED)
Lights for 0.5 seconds. Does not light
for 0.5 seconds. (offfor 0.5 seconds) Plugged into power source
While
charging
Blinks
(BLUE)
Lights for 0.5 seconds. Does not light
for 1 second. (offfor 1 second) Battery capacity at less than
50%
Blinks
(BLUE)
Lights for 1 second. Does not light for
0.5 seconds. (offfor 0.5 seconds) Battery capacity at less than
80%
Lights
(BLUE) Lights continuously Battery capacity at more than
80%
Charging
complete Lights (GREEN)
Lights continuously
(Continuous buzzer sound: about
6 seconds)
Overheat
standby Blinks (RED)
Lights for 0.3 seconds. Does not light
for 0.3 seconds. (offfor 0.3 seconds) Battery overheated. Unable
to charge. (Charging will
commence when battery cools)
Charging
impossible Flickers (PURPLE)
Lights for 0.1 seconds. Does not light
for 0.1 seconds. (offfor 0.1 seconds)
(Intermittent buzzer sound: about
2 seconds)
Malfunction in the battery or the
charger
4. Disconnect battery charger from the receptacle.
CAUTION
Do not pull the plug out of the receptacle by
pulling on the cord.
Make sure to grasp the plug when removing from
receptacle to avoid damaging cord.
5. Remove the battery from the battery charger.
Supporting the battery charger with hand, pull out the
battery from the battery charger.
NOTE
Be sure to pull out the battery from the battery
charger after use, and then keep it.
Regarding electric discharge in case of new
batteries, etc.
As the internal chemical substance of new batteries
and batteries that have not been used for an extended
period is not activated, the electric discharge might
be low when using them the first and second time.
This is a temporary phenomenon, and normal time
required for recharging will be restored by recharging
the batteries 2 – 3 times.
(2) Regarding the temperature of the rechargeable
battery.
The temperatures for rechargeable batteries are
as shown in the Table 3, and batteries that have
become hot should be cooled for a while before being
recharged.
Table 3
Rechargeable
batteries Temperatures at which the battery can be recharged
BSL36B18 32°F – 122°F
(0°C – 50°C)
(3) Regarding recharging time (At 68°F (20°C))
Table 4 Charging time
Charger
Battery UC18YSL3
BSL36B18 Approx. 52 min.
NOTE
The recharging time may vary according to the
ambient temperature.
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Failure to do so may not only reduce the battery life
of a USB device, but may also result in unexpected
accidents.
(1) Select a charging method
Depending on the charge method selected, either the
battery is inserted into the charger or the power cord
is plugged into an outlet.
○ Charging a USB device by battery (Fig. 8-a)
○ Charging a USB device from a electrical outlet
(Fig. 8-b)
○ Charging a USB device and battery from a
electrical outlet (Fig. 8-c)
abc
Fig. 8
(2) Turn the USB power switch ON (Fig. 9)
When you turn the USB power switch ON, the USB
power indicator lamp will light up.
USB power
indicator lamp
Rubber cover
USB port
USB cable
USB power
switch
Fig. 9
(3) Connect the USB cable. (Fig. 9)
Pull back the rubber cover and firmly plug in a
commercially available USB cable (appropriate to the
device being charged) into the USB port.
○ When the power cord is not plugged into an outlet
and the battery runs out of power, power output will
stop and the USB power indicator lamp will shut off.
○ When the USB power indicator lamp goes out,
change the battery or plug the power cord into an
electrical outlet.
(4) When charging is completed
○ The USB power indicator lamp will not go out when a
USB device has been completely charged.
To verify charge status, check the USB device.
○ Turn the USB power switch OFF and unplug the
power cord from the electrical outlet. (Fig. 9)
○ Remove the battery from the charger and place the
rubber cover over the USB port.
How to make the batteries perform longer
(1) Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery.
If you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate,
and the battery life will be shortened. Leave the
battery and recharge it after it has cooled for a while.
CAUTION
● When the battery charger has been continuosly
used, the battery charger will be heated, thus
constituting the cause of the failures. Once the
charging has been completed, give 15 minutes
rest until the next charging.
● If the battery is charged while it is heated
because it has been left for a long time in a
location subject to direct sunlight or because the
battery has just been used, the charge indicator
lamp of the charger lights for 0.3 seconds, does
not light for 0.3 seconds (offfor 0.3 seconds). In
such a case, first let the battery cool, then start
charging.
● When the charge indicator lamp flickers (at
0.2–second intervals), check for and take out
any foreign objects in the charger’s battery
installation hole. If there are no foreign objects,
it is probable that the battery or charger is
malfunctioning. Take it to your authorized
Service Center.
HOW TO RECHARGE USB DEVICE
WARNING
○ Prior to use, check the connecting USB cable for
any defect or damage.
Using a defective or damaged USB cable can
cause smoke emission or ignition.
○ When the product is not being used, cover the
USB port with the rubber cover.
Buildup of dust etc. in the USB port can cause
smoke emission or ignition.
NOTE
○ The time required for charging will be longer when
a USB device and battery are being simultaneously
charged.
○ There may be an occasional pause during USB
recharging.
○ When a USB device is not being charged, turn the
USB power switch OFF and remove the USB device
from the charger.
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PRIOR TO OPERATION
CAUTION
To avoid serious accident, ensure the switch is
in the OFF position, and pull out the battery.
1. Check the work area environment
Check the work area to make sure that it is clear of
debris and clutter.
Clear the area of unnecessary personnel. Ensure that
lighting and ventilation is adequate.
2. Mounting the blade
This unit employs a detachable mechanism that
enables mounting and removal of saw blades without
the use of a wrench or other tools.
(1) Pivot the lever to open the blade clamp.
(2) Insert the saw blade all the way into the small slit
of the blade holder with the lever pivoting. You can
mount this blade either in the upward or downward
direction. (Fig. 10, Fig. 11)
Blade
Lever
Slit of blade holder
Fig. 10
Blade
Lever
Slit of blade holder
Fig. 11
(3) When you release the lever, the spring force will
return the lever to the correct position automatically.
(4) Pull the back of the saw blade two or three times by
hand and check that the blade is securely mounted.
(Fig. 12)
Blade
Fig. 12
CAUTION
When pulling the saw blade, be absolutely sure
to pull it from the back. Pulling other parts of the
blade will result in an injury.
3. Dismounting the blade
CAUTION
Never touch the saw blade immediately after
use. The metal is hot and can easily burn your
skin.
(1) After pivoting the lever, point the blade downward.
The blade should fall out on its own. If the blade fails
to fall out, pull it out by hand.
WHEN THE BLADE IS BROKEN
Even when the saw blade is broken and remains
inside the small slit of the blade holder, it should fall
out when the lever is pivoted and the blade is pointed
downward. If the blade fails to fall out on its own, take
it out by using the procedures described below.
(1) If a part of the broken saw blade is sticking out of the
small slit of the blade holder, pull out the protruding
part and take the blade out.
(2) If the broken saw blade is hidden inside the small
slit, hook the broken blade using a tip of another saw
blade and take it out. (Fig. 13)
Another blade
Lever
Slit
Fig. 13
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MAINTENANCE AND INSPECTION OF SAW BLADE
MOUNT
(1) After use, blow away sawdust, earth, sand, moisture,
etc., with air or brush them away with a brush, etc., to
ensure that the blade mount can function smoothly.
NOTE
Continued use of the tool without cleaning the
area where the saw blade is attached can result in
sawdust and chip buildup which may adversely affect
the movement of the lever. Should this be the case,
pivot the lever and clean around the blade holder and
lever by wiping or blowing away the buildup.
CAUTION
Do not use any saw blade with a worn-out blade
hole. Otherwise, the saw blade can come off,
resulting in personal injury. (Fig. 14)
Blade hole
Blade
Fig. 14
4. Adjusting the base
To maximize blade life, the base slides in or out
to allow the stroke length to be adjusted for better
efficiency.
(1) Turn offthe switch and remove the battery.
(2) Pivot the base lever clockwise; and slide the base to
the desired position. There are five positions that the
base can be adjusted to.
(3) Pivot the base lever counterclockwise to secure the
base. (Fig. 15)
1
2
3
Base
Base lever
Fig. 15
(4) Make sure that the base is not interfering with the
blade.
WARNING
To avoid injury and damage, do not operate the
saw without the base in place. The blade holder
may strike against the workpiece and damage
the reciprocating mechanism.
5. Check battery insertion
WARNING
If the battery is inserted while the power switch
is in the ON position, the power tool will start
operating immediately, inviting serious accident.
CAUTION
Until the battery locks in place with a little click,
if not, it may accidentally fall out of the tool
causing injury to you or someone around you.
OPERATION
WARNING
Never touch the moving parts.
CAUTION
● Be careful not to let sawdust, earth, moisture,
etc., enter the inside of the machine through the
plunger section during operation. If sawdust
and the like accumulate in the plunger section,
always clean it before use.
● Do not remove the front cover (refer to Fig. 2).
Be sure to hold the body from the top of the front
cover.
● During use, press the base against the material
while cutting.
Vibration can damage the saw blade if the base
is not pressed firmly against the workpiece.
Furthermore, a tip of the saw blade can
sometimes contact the inner wall of the pipe,
damaging the saw blade.
● Select a saw blade of the most appropriate
length. Ideally, the length protruding from the
base of the saw blade after subtracting the
stroke should be larger than the material (see
Fig. 16 and Fig. 18).
If you cut a large pipe, large block of wood, etc.,
that exceeds the cutting capacity of a blade;
there is a risk that the blade may contact with
the inner wall of the pipe, wood, etc., resulting in
damage. (Fig. 17, Fig. 19)
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Fig. 16
Stroke Stroke
Fig. 17
Stroke
Fig. 19
Fig. 18
Stroke
● To extend the lifetime, the lithium-ion battery
equips with the protection function to stop the
output. Therefore, if the tool is overloaded, the
motor may stop. However, this is not the trouble
but the result of protection function. In this case,
release the switch of tool and eliminate the
causes of overloading.
● Don’t remove the tool from workpiece during a
cut while the saw blade is moving.
● Pull out the battery after completing operation.
NOTE
Take care not to lock the motor. If the motor is locked,
immediately turn the power off. If the motor is locked
for a while, the motor or battery may be burnt.
1. Switch operation
(1) Lock-offbutton
The tool is equipped with a lock-offbutton. To start
the tool, press the lock-offbutton and then squeeze
the trigger switch. (Fig. 20)
Lock-offbutton
Lock-offbutton
Push
Lock
Unlock
Push
Trigger switch
Fig. 20
CAUTION
Do not fix and secure the lock-offbutton.
Besides, keep your finger offthe trigger switch
when the tool is being carried around. Otherwise,
the trigger switch can be inadvertently turned
ON, resulting in unexpected accidents.
(2) Trigger switch
This tool is equipped with a variable speed controlled
trigger switch. The tool can be turned “ON” or
“OFF” by squeezing or releasing the trigger. The
blade plunger stroke rate can be adjusted from the
minimum to maximum nameplate stroke rate by
the pressure you apply to the trigger. Apply more
pressure to increase the speed and release pressure
to decrease speed.
Trigger switch
Fig. 21
2. Adjusting operating speed
CAUTION
● Do not subject the switch panel to shock or
damage.
● Select mode while the trigger switch is released.
Failure to do so could result in malfunction.
The blade’s stroke volume can be adjusted to any level
depending on how much the unit’s switch is pulled in.
Also, the maximum number of strokes can be selected
with the mode selector switch. The more the unit’s switch
is pulled, the higher the number of strokes.
When starting a cut, begin cutting with low strokes (slow
speed) to accurately cut the desired position. Once you
have the desired cut, raise the number of strokes (high
speed) and finish cutting.
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Mode selector switch
Switch panel
Mode indicator lamp
Trigger switch
Fig. 22
Once you install the battery and switch on the power, you
can change modes with each press of the mode selector
switch. (Fig. 23)
Fig. 23
○ Speed change mode allows the number of maximum
strokes to be switched between 4 levels: low speed,
medium speed, high speed and Max. speed.
With speed change mode, the set number of
maximum strokes will be maintained even if there is a
change in load.
○ Table 4 shows the lamp status and speed.
Table 4
Mode State of lamp Operating speed Uses
Transmisson Mode
Low 0 – 1,700 /min Stainless steel
Plastic
Fiber board
Medium 0 – 2,000 /min
Mild steel pipes
Cast-iron tubes
L-shaped angle steel
Aluminum / brass / copper
High 0 – 2,500 /min
Plaster board
Wood
Max. 0 – 3,000 /min
NOTE
The mode selector switch can only be set after the
battery has been installed in the tool and the trigger
switch has been pulled once.
3. Stroke Mode
This power tool features a straight mode in which the
blade moves back and forth, and an orbital mode in
which the blade moves back and forth while moving
up and down.
For soft materials such as wood, orbital mode
ensures smooth cutting operation while improving the
discharge of sawdust and the interlock with materials.
Use the change lever to select the ideal mode for the
task at hand. (Fig. 24 and Fig. 25)
The ideal mode depends on factors such as the
hardness of the material to be cut and the level of
finish required. Use Table 5 as a guideline when
making your choice.
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Table 5
Stroke Mode Straight mode Orbital mode
Trajectory of Motion Back and forth action Back and forth action + up and down action
Hardness of Material Hard material Soft material
Cutting Speed Slow Fast
Level of Finish Smooth Rough
NOTE
○ Select Straight Mode if you wish to cut soft materials
neatly.
○ Occasionally clean the change lever as its movement
may be adversely affected if dirt or dust collects on
the change lever.
Change Lever
(Straight Mode)
Fig. 24
Change Lever
(Orbital Mode)
Fig. 25
4. How to use the Hook
The hook can be used to hang up the unit
temporarilyduring operations (Fig. 26, Fig. 27).
CAUTION
The hook should never be used to hang the
uniton your person.
When using the hook, check to make sure that
the main unit will not slip and fall, or become
unstable by the wind, etc.
Never hang the unit from your belt or trousers as
this could cause accidents.
Hook
Fig. 26
Hook
Fig. 27
5. Cutting metallic materials
CAUTION
● Press the base firmly against the workpiece.
● Never apply any unreasonable force to the saw
blade when cutting. Doing so can easily break
the blade.
● The motor can be locked sometimes, depending
on the combination of the material to be cut and
the blade. Whenever the motor gets locked,
switch it offimmediately.
● Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Reciprocating saw create
sparks which may ignite the dust or fumes.
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(1) Fasten a workpiece firmly before operation. (Fig. 28)
Fig. 28
(2) When cutting metallic materials, use proper machine
oil (turbine oil, etc.). When not using liquid machine
oil, apply grease over the workpiece.
CAUTION
The service life of the saw blade will be drastically
shortened if you don’t use machine oil.
6. Cutting lumber
When cutting lumber, make sure that the workpiece is
fastened firmly before beginning. (Fig. 29)
Fig. 29
CAUTION
Never apply any unreasonable force to the saw
blade when cutting. Also remember to press the
base against the lumber firmly.
7. Sawing curved lines
We recommend that you use the BIMETAL blade
mentioned in Page 28 for the saw blade since it is
tough and hardly breaks.
CAUTION
Delay the feed speed when cutting the material
into small circular arcs. An unreasonably fast
feed may break the blade.
8. Plunge cutting
With this tool, you can perform plunge cutting on
plywood panels and thin board materials. You can
carry out plunge cutting quite easily with the saw
blade installed in reverse as illustrated in Fig. 31,
Fig. 33, and Fig. 35.
Use the saw blade that is as short and thick as
possible. We recommend for this purpose that
you use BI-METAL Blade 725362 mentioned in
Page 28.
Be sure to use caution during the cutting operation
and observe the following procedures.
(1) Press the lower part (or the upper part) of the base
against the material. Pull the switch trigger while
keeping the tip of the saw blade apart from the
material. (Fig. 30, Fig. 31)
(2) Raise the handle slowly and cut in with the saw blade
little by little. (Fig. 32, Fig. 33)
(3) Hold the body firmly until the saw blade completely
cuts into the material. (Fig. 34, Fig. 35)
Fig. 34 Fig. 35
Fig. 30 Fig. 31
Fig. 32 Fig. 33
CAUTION
● Avoid plunge cutting for metallic materials. This
can easily damage the blade.
● Never pull the Trigger switch while the tip of the
saw blade is pressed against the material. If you
do so, the blade can easily be damaged when it
collides with the material.
● Make absolutely sure that you cut slowly
while holding the body firmly. If you apply any
unreasonable force to the saw blade during
the cutting operation, the blade can easily be
damaged.
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