Metabo HPT CR 18DSL Troubleshooting guide
Designed for operating in USA & Canada only.
When this product is used in areas other than the USA & Canada,
we cannot guarantee the product quality and performance.
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand
this manual BEFORE operating the power tool. Please keep this manual available for other
users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort
ou de sérieuses blessures corporelles!
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.
Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce
mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent
l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar
en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para
que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe
ser guardado en un lugar seguro.
Model
Modèle
Modelo CR 14DSL •CR 18DSL Cordless Reciprocating Saw
Scie alternative sans fil
Sierra sable a batería
CR18DSL
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IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before
operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,
and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power
tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
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3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.
Carrying power tools with your finger on the switch
or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-related
hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation.
If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different
from those intended could result in a hazardous
situation.
5) Battery tool use and care
a) Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of battery
pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk of
injury and fire.
c) When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small
metal objects, that can make a connection
from one terminal to another.
Shorting the battery terminals together may cause
burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help.
Liquid ejected from the battery may cause irritation
or burns.
6) Service
a)Have your power tool serviced by a
qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is
maintained.
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13. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to
electric shock. Such tools should not be used until
repaired.
14. Blades and accessories must be securely
mounted to the tool.
Prevent potential injuries to youself or others. Blades,
cutting implements and accessories which have been
mounted to the tool should be secure and tight.
15. NEVER use a tool which is defective or operating
abnormally.
If the tool appears to be operating unusually, making
strange noises, or otherwise appears defective, stop
using it immediately and arrange for repairs by a
metabo HPT authorized service center.
16. Carefully handle power tools.
Should a power tool be dropped or struck against
hard materials inadvertently, it may be deformed,
cracked, or damaged.
17. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon
tetrachloride, and alcohol may damage and crack
plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened
with soapy water and dry thoroughly.
18. ALWAYS wear eye protection that meets the
requirement of the latest revision of ANSI
Standard Z87.1.
19. ALWAYS be careful with buried objict such as an
underground wiring.
Touching these active wiring or electric cable with this
tool, you may receive an electric shock.
Comfirm if there are any buried object such as electric
cable within the wall, floor or ceiling where you are
going to operate here after.
20. Definitions for symbols used on this tool
V ..........volts
—
---......... direct current
no........ rated speed
---/min..revolutions or reciprocation per minute
IMPORTANT SAFETY INSTRUCTIONS
FOR BATTERY CHARGER
WARNING
Death or serious bodily injury could result from
improper or unsafe use of battery chargers.
To avoid these risks, follow these basic safety
instructions:
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live”and could
give the operator an electric shock.
2. Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body leaves
it unstable and may lead to loss of control.
3. ALWAYS wear ear protectors when using the tool
for extended periods.
Prolonged exposure to high intensity
noise can cause hearing loss.
4. NEVER touch the blade with bare hands after
operation.
5. Because the cordless reciprocating saw operates by
battery power, be aware of the fact that it can begin to
operate at any time.
6. When working at elevated locations, clear the area
of all other people and be aware of conditions below
you.
7. NEVER touch moving parts.
NEVER place your hands, fingers or other body parts
near the tool’s moving parts.
8. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard
or safety feature before resuming operation of the
tool.
9. Use right tool.
Don’t force small tool or attachment to do the job of a
heavy-duty tool.
Don’t use tool for purpose not intended —for
example— don’t use circular saw for cutting tree
limbs or logs.
10. NEVER use a power tool for applications other
than those specified.
NEVER use a power tool for applications other than
those specified in the Instruction Manual.
11. Handle tool correctly.
Operate the tool according to the instructions provided
herein. Do not drop or throw the tool. NEVER allow the
tool to be operated by children, individuals unfamiliar
with its operation or unauthorized personnel.
12. Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted.
Check their condition periodically.
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READ ALL INSTRUCTIONS
1. This manual contains important safety and operating
instructions for battery charger Model UC18YRSL,
UC18YGSL and UC18YFSL.
2. Before using battery charger, read all instructions
and cautionary markings on (1) battery charger, (2)
battery, and (3) product using battery.
3. To reduce risk of injury, charge metabo HPT
rechargeable battery type BSL14 and BSL18 series.
Other type of batteries may burst causing personal
injury and damage.
4. Use of an attachment not recommended or sold by
the battery charger manufacturer may result in a risk
of fire, electric shock, or injury to persons.
5. To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting battery charger.
6. Make sure cord is located so that it will not be stepped
on, tripped over, or otherwise subjected to damage or
stress.
7. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a. That blades of extension cord are the same
number, size, and shape as those of plug on
battery charger:
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere
rating of battery charger as specified in Table 1.
Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
AC Input Rating Amperes* AWG Size of Cord
Equal to or
greater than but less
than
Length of Cord, Feet (Meter)
25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
* If the input rating of a battery charger is given in watts
rather than in amperes, the corresponding ampere
rating is to be determined by dividing the wattage
rating by the voltage rating–for example:
1,250 watts = 10 amperes
125 volts
8. Do not operate battery charger with damaged cord or
plug-replace them immediately.
9. Do not operate battery charger if it has received a
sharp blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
10. Do not disassemble battery charger; take it to a
qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk of
electric shock or fire.
11. To reduce risk of electric shock, unplug charger from
receptacle before attempting any maintenance or
cleaning. Removing the battery will not reduce this
risk.
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
BATTERY CHARGER
You must charge the battery before you can use the power
tool. Before using the model UC18YRSL or UC18YGSL or
UC18YFSL battery charger, be sure to read all instructions
and cautionary statements on it, the battery and in this
manual.
CAUTION
USE ONLY metabo HPT BATTERY TYPE
BSL14 AND BSL18 SERIES. OTHER TYPES OF
BATTERIES MAY BURST AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING
Improper use of the battery or battery charger
can lead to serious injury. To avoid these injuries:
1. NEVER disassemble the battery.
2. NEVER incinerate the battery, even if it is damaged or
is completely worn out. The battery can explode in a
fire.
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WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○
During work make sure that swarf and dust do not fall
on the battery.
○
Make sure that any swarf and dust falling on the power
tool during work do not collect on the battery.
○
Do not store an unused battery in a location exposed
to swarf and dust.
○
Before storing a battery, remove any swarf and dust
that may adhere to it and do not store it together with
metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject
the battery to severe physical shock.
3. Do not use an apparently damaged or deformed
battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately
stop further recharging.
8. Do not put or subject the battery to high temperatures
or high pressure such as into a microwave oven,
dryer, or high pressure container.
9. Keep away from fire immediately when leakage or foul
odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears
abnormal during use, recharging or storage,
immediately remove it from the equipment or battery
charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water,
can cause damage resulting in fire or explosion.
Store your battery in a cool, dry place, away from
combustible and flammable items. Corrosive gas
atmospheres must be avoided.
CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
3. NEVER short-circuit the battery.
4. NEVER insert any objects into the battery charger’s
air vents. Electric shock or damage to the battery
charger may result.
5. NEVER charge outdoors. Keep the battery away
from direct sunlight and use only where there is low
humidity and good ventilation.
6. NEVER charge when the temperature is below 32°F
(0°C) or above 104°F (40°C).
Charging the battery at temperatures outside the
range of 32°F – 104°F (0°C – 40°C) may prevent
proper charging and reduce battery life.
7. NEVER connect two battery chargers together.
8. NEVER insert foreign objects into the hole for the
battery or the battery charger.
9. NEVER use a booster transformer when charging.
10. NEVER use an engine generator or DC power to
charge.
11. NEVER store the battery or battery charger in places
where the temperature may reach or exceed 104°F
(40°C) such as inside metal box or car.
12. NEVER expose the battery or battery charger to rain
or wet conditions.
13. ALWAYS operate charger on standard household
electrical power (120 volts). Using the charger on any
other voltage may overheat and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to
avoid overheating the charger.
15. ALWAYSdisconnect the power cord from its
receptacle when the charger is not in use.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with
the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the motor
stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
In this case, stop using the battery and let the battery
cool. After that, you can use it again (BSL14 and
BSL18 seiries).
Furthermore, please heed the following warning and
caution.
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2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return it to
your supplier or vendor.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
WARNING
If an electrically conductive foreign object enters the
terminals of the lithium ion battery, a short-circuit may
occur resulting in the risk of fire. Please observe the
following matters when storing the battery.
○
Do not place electrically conductive cuttings,
nails, steel wire, copper wire or other wire in the
storage case.
○
Either install the battery in the power tool or store
by securely pressing into the battery cover until
the ventilation holes are concealed to prevent
short-circuits (See Fig. 1).
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FUNCTIONAL DESCRIPTION
NOTE
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance
of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety
instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own
power tool.
NAME OF PARTS
1. Cordless Reciprocating Saw (CR14DSL/CR18DSL)
Base
Housing
Brush cap
Lever Lock-offbutton
Battery
Handle
Switch trigger
Front cover
Blade holder
Rubber cap
Blade
○
Battery
Battery
Latch
Ventilation holes
Terminals
Battery cover
Battery
Latch
Ventilation holes
Terminals
Battery cover
<BSL1430> <BSL1830>
Latch
Ventilation holes
Terminals
Battery cover
Latch
Ventilation holes
Terminals
Battery cover
<BSL1415X> <BSL1815X>
Fig. 1
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2.
Battery Charger
Pilot lamp
Cord
Nameplate
Guide rail Pilot lamp
Cord
Nameplate
Guide rail Pilot lamp
Nameplate
Guide rail
<UC18YRSL> <UC18YFSL> <UC18YGSL>
Fig. 2
SPECIFICATIONS
1. Cordless Reciprocating Saw
Model CR14DSL CR18DSL
Motor DC motor
No-load speed 0 – 2,300 / min
Stroke 1-1/8" (28 mm)
Capacity
Mild Steel Pipe: O.D. 3-1/2" (90 mm)
Vinyl Chloride Pipe: O.D. 3-1/2" (90 mm)
Wood: Depth 3-1/2" (90 mm)
Mild Steel Plate: Thickness 25/64" (10 mm)
Battery
Model BSL1430 BSL1415X BSL1830 BSL1815X
Type Lithium – ion battery
Voltage DC 14.4 V DC 18 V
Charging &
discharging
frequency About 1,500 times
Weight 7.3 lbs. (3.3 kg) 6.6 lbs. (3.0 kg) 7.5 lbs. (3.4 kg) 6.8 lbs. (3.1 kg)
2. Battery Charger
Model UC18YRSL UC18YFSL UC18YGSL
Input power source Single phase: AC 120 V 60 Hz
Charging time Approx. 45 min ... BSL1430, BSL1830
Approx. 20 min ... BSL1415X, BSL1815X
(At a temperature of 68°F (20°C))
Approx. 90 min ... BSL1430, BSL1830
Approx. 40 min ... BSL1415X, BSL1815X
(At a temperature of 68°F (20°C))
Charger Charging voltage DC 14.4 V – 18 V
Charging current DC 3.5 A DC 2.0 A
Weight 1.3 lbs. (0.6 kg) 1.1 lbs. (0.5 kg) 0.9 lbs. (0.4 kg)
NOTE: The charging time may vary according to temperature and power source voltage.
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ASSEMBLY AND OPERATION
APPLICATIONS
○
Cutting metal and stainless steel pipe.
○
Cutting various lumber.
○
Cutting mild steel, aluminum and copper plate.
○
Cutting synthetic resins, such as phenol resin and
vinyl chloride.
REMOVAL AND INSTALLATION METHOD
OF BATTERY
○
How to install the battery.
Align the battery with the groove in tool handle and
slip it into place.
Always insert it all the way until it locks in place with a
little click, If not, it may accidentally fall out of the tool,
causing injury to you or someone around you (Fig. 3).
○
How to remove the battery.
Withdraw battery from the tool handle while pressing
the latch (2 pcs) of the battery (Fig. 3).
Latch
Battery
Pull out
Push
Handle
Insert
Fig. 3
CHARGING METHOD
NOTE
Before plugging into the receptacle, make sure the
following points.
○
The power source voltage is stated on the
nameplate.
○
The cord is not damaged.
WARNING
Do not charge at voltage higher than indicated
on the nameplate.
If charged at voltage higher than indicated on the
nameplate, the charger will burn out.
1. Connect the charger’s power cord to a receptacle.
When the power cord is connected, the charger’s pilot
lamp will blink in red. (At 1-second intervals)
WARNING
Do not use the electrical cord
if damaged. Have it repaired
immediately.
2. Insert the battery to the battery charger.
Insert the battery into the battery charger as shown in
Fig. 4.
<UC18YRSL>
Battery
Charger
Pilot lamp
<UC18YFSL>
Charger
Pilot lamp
Battery
Fig. 4
<UC18YGSL>
Insert the battery into the battery charger as shown in
Fig. 5. Make sure it contacts the bottom of the battery
charger.
BSL1815X
BSL1415X
Fig. 5
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3. Charging
When the battery is connected to the battery charger,
charging will commence and the pilot lamp will light in
red. (See Table 2 or Table 3)
NOTE
If the pilot lamp flikers in red, pull out the plug from
the receptacle and check if the battery is properly
mounted.
When the battery is fully charged, the pilot lamp will
blink in red slowly. (At 1-second intervals) (See Table
2 or Table 3)
(1) Pilot lamp indication
The indications of the pilot lamp will be as shown in
Table 2 or Table 3, according to the condition of the
charger or the rechargeable battery.
Table 2 (UC18YRSL and UC18YFSL)
Indications of the pilot lamp
The pilot
lamp lights
or blinks.
Before
charging Blinks
(red)
Lights for 0.5 seconds. Does not light for 0.5
seconds. (offfor 0.5 seconds)
While
charging Lights
(red) Lights continuously
Charging
complete Blinks
(red)
Lights for 0.5 seconds. Does not light for 0.5
seconds. (offfor 0.5 seconds)
Charging
impossible Flickers
(red)
Lights for 0.1 seconds. Does not light for 0.1
seconds. (offfor 0.1 seconds) Malfunction in the
battery or the charger
Overheat
standby
Lights
(green)
<UC18YRSL>
Blinks
(red)
<UC18YFSL>
Lights continuously
Lights for 1 secods. Does not light for 0.5
seconds. (offfor 0.5 seconds)
Battery overheated.
Unable to charge
(Charging will
commence when
battery cools).
Table 3 (UC18YGSL)
Indications of the pilot lamp
Pilot lamp
(red)
Before
charging Blinks Lights for 0.5 seconds. Does not light for 0.5
seconds. (offfor 0.5 seconds)
While
charging Lights Lights continuously
Charging
complete Blinks Lights for 0.5 seconds. Does not light for 0.5
seconds. (offfor 0.5 seconds)
Overheat
standby Blinks Lights for 1 second. Does not light for 0.5
seconds. (offfor 0.5 seconds)
Battery overheated.
Unable to charge
(Charging will commence
when battery cools)
Charging
impossible Flickers Lights for 0.1 seconds. Does not light for 0.1
seconds. (offfor 0.1 seconds) Malfunction in the battery
or the charger
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(2) Regarding the temperature of the rechargeable
battery.
The temperatures for rechargeable batteries are
as shown in the Table 4, and batteries that have
become hot should be cooled for a while before being
recharged.
Table 4 Recharging ranges of batteries
Rechargeable
batteries Temperatures at which the
battery can be recharged
BSL1430, BSL1830,
BSL1415X, BSL1815X 32°F–122°F
(0°C–50°C)
4. Disconnect battery charger from the receptacle.
CAUTION
Do not pull the plug out of the receptacle by
pulling on the cord.
Make sure to grasp the plug when removing from
receptacle to avoid damaging cord.
5. Remove the battery from the battery charger.
Supporting the battery charger with hand, pull out the
battery from the battery charger.
Regarding electric discharge in case of new
batteries, etc.
As the internal chemical substance of new batteries
and batteries that have not been used for an extended
period is not activated, the electric discharge might
be low when using them the first and second time.
This is a temporary phenomenon, and normal time
required for recharging will be restored by recharging
the batteries 2 – 3 times.
How to make the batteries perform longer
(1) Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery.
If you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate,
and the battery life will be shortened. Leave the
battery and recharge it after it has cooled for a while.
CAUTION
●
When the battery charger has been continuosly
used, the battery charger will be heated, thus
constituting the cause of the failures. Once the
charging has been completed, give 15 minutes
rest until the next charging.
●
<For UC18YRSL and UC18YFSL>
If the battery is rechraged when it is warm due
to battery use or exposure to sunlight, the pilot
lamp may light in green.
The battery will not be recharged. In such a case,
let the battery cool before charging.
●
<For UC18YGSL>
If the battery is charged while it is heated
because it has been left for a long time in a
location subject to direct sunlight or because the
battery has just been used, the pilot lamp of the
charger lights for 1 second, does not light for 0.5
seconds (offfor 0.5 seconds).
The battery will not be recharged. In such a case,
let the battery cool before charging.
●
When the pilot lamp flikers rapidly in red (at
0.2–second intervals), check for and take out
any foreign objects in the charger’s battery
installation hole. If there are no foreign objects,
it is probable that the battery or charger is
malfunctioning. Take it to your authorized
Service Center.
BEFORE USE
Check the work area to make sure that it is clear of debris
and clutter.
Clear the area of unnecessary personnel. Ensure that
lighting and ventilation is adequate.
OPERATION
1. Mounting the blade
This unit employs a detachable mechanism that
enables mounting and removal of saw blades without
the use of a wrench or other tools.
(1) Turn on and offthe switching trigger several times
so that the lever can jump out of the front cover
completely. Thereafter, turn offthe switch and remove
the battery. (Fig. 6)
Front cover
Lever
Fig. 6
CAUTION
Be absolutely sure to keep the switch turned off
and the battery removed to prevent any accident.
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(2) Push the lever in the direction of the arrow mark
shown in Fig. 7 marked on the lever. (Fig. 7)
Lever
Fig. 7
(3) Insert the saw blade all the way into the small slit of
the plunger tip with the lever pushing. You can mount
this blade either in the upward or downward direction.
(Fig. 8, Fig. 9)
Blade Slit of plunger
Fig. 8
Blade
Slit of plunger
Fig. 9
(4) When you release the lever, the spring force will return
the lever to the correct position automatically. (Fig. 10)
Lever
Fig. 10
(5)
Pull the back of the saw blade two or three times by
hand and check that the blade is securely mounted.
When pulling the blade, you will know it is properly
mounted if it clicks and the lever moves slightly. (Fig. 11)
Lever
Blade
Fig. 11
CAUTION
When pulling the saw blade, be absolutely sure
to pull it from the back. Pulling other parts of the
blade will result in an injury.
2. Dismounting the blade
(1) Turn on and offthe switching trigger several times
so that the lever can jump out of the front cover
completely. Thereafter, turn offthe switch and remove
the battery. (Fig. 3)
CAUTION
Be absolutely sure to keep the switch turned off
and the battery removed to prevent any accident.
(2) After you have pushed the lever in the direction of the
arrow mark shown in Fig. 7, turn the blade so it faces
downward. The blade should fall out by itself. If the
blade doesn’t fall out, pull it out by hand.
CAUTION
Never touch the saw blade immediately after use.
The metal is hot and can easily burn your skin.
WHEN THE BLADE IS BROKEN
Even when the saw blade is broken and remains
inside the small slit of the plunger, it should fall out
if you push the lever in the direction of the arrow
mark, and face the blade downward. If it doesn’t fall
out itself, take it out using the procedures explained
below.
(1) If a part of the broken saw blade is sticking out of the
small slit of the plunger, pull out the protruding part
and take the blade out.
(2) If the broken saw blade is hidden inside the small
slit, hook the broken blade using a tip of another saw
blade and take it out. (Fig. 12)
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Lever
Rubber cap
Fig. 14
CAUTION
Do not use any saw blade with a worn-out blade
hole. Otherwise, the saw blade can come off,
resulting in personal injury. (Fig. 15)
Blade hole
Blade
Fig. 15
3. Adjusting the base
Loosen the hex socket bolt with an Allen wrench and
move the base forward, as shown in Fig. 16, Fig. 17.
Tighten the hex socket bolt slightly, ensure the base
does not move back and forth, and firmly tighten the
hex socket bolt. Ensure that the base does not contact
the blade.
Allen wrench
Set screw
12 mm
Base
Fig. 16
Base
Fig. 17
4. Confirm that the battery is mounted correctly.
Another blade
Fig. 12
MAINTENANCE AND INSPECTION OF SAW BLADE
MOUNT
(1) After use, blow away sawdust, earth, sand, moisture,
etc., with air or brush them away with a brush, etc., to
ensure that the blade mount can function smoothly.
(2) As shown in Fig. 13, carry out lubrication around the
blade holder on a periodic basis by use of cutting
fluid, etc.
Blade holder
Lever
Machine oil
Fig. 13
NOTE
Continued use of the tool without cleaning and
lubricating the area where the saw blade is installed
can result in some slack movement of the lever due to
accumulated sawdust and chips.
Under the circumstances, pull a rubber cap provided
on the lever in the direction of an arrow mark as shown
in Fig. 14 and remove the rubber cap from the lever.
Then, clean up the inside of the blade holder with air
and the like and carry out sufficient lubrication.
The rubber cap can be fitted on if it is pressed firmly
onto the lever. At this time, make certain that there
exists no clearance between the blade holder and
the rubber cap, and furthermore ensure that the saw-
blade-installed area can function smoothly.
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HOW TO USE THE CORDLESS
RECIPROCATING SAW
CAUTION
○
Avoid carrying it with your finger on the switch. A
sudden startup can result in an unexpected injury.
○
Be careful not to let sawdust, earth, moisture,
etc., enter the inside of the machine through the
plunger section during operation. If sawdust
and the like accumulate in the plunger section,
always clean it before use.
○
Do not remove the front cover (refer to Fig. 6).
Be sure to hold the body from the top of the front
cover.
○
During use, press the base against the material
while cutting.
Vibration can damage the saw blade if the base
is not pressed firmly against the workpiece.
Furthermore, a tip of the saw blade can
sometimes contact the inner wall of the pipe,
damaging the saw blade.
○
Select a saw blade of the most appropriate
length. Ideally, the length protruding from the
base of the saw blade after subtracting the
stroke should be larger than the material (see
Fig. 18 and Fig. 20).
If you cut a large pipe, large block of wood, etc.,
that exceeds the cutting capacity of a blade;
there is a risk that the blade may contact with
the inner wall of the pipe, wood, etc., resulting in
damage. (Fig. 19, Fig. 21)
○
To extend the lifetime, the lithium-ion battery
equips with the protection function to stop the
output. Therefore, if the tool is overloaded, the
motor may stop. However, this is not the trouble
but the result of protection function. In this case,
release the switch of tool and eliminate the
causes of overloading.
Stroke
Fig. 18 Fig. 19
Stroke
Fig. 20 Fig. 21
1. Switch operation
(1) Lock-offbutton
The tool is equipped with a lock-offbutton. To acivate
the trigger lock, move the button to the right positon.
Move the button to the left to operate the tool. (Fig. 22,
Fig. 23)
Lock-offbutton
Lock
Fig. 22
Lock-offbutton
Free
Fig. 23
CAUTION
Always lock the switch when carrying or storing
the tool eliminate unintentional starting.
(2) Trigger switch
This tool is equipped with a variable speed controlled
trigger switch.The tool can be turned "ON" or "OFF" by
squeezing or releasing the trigger. The blade plunger
stroke rate can be adjusted from the minimum to
maximum nameplate stroke rate by the pressure you
apply to the trigger. Apply more pressure to increase
the speed and release pressure to decrease speed.
2. Cutting metallic materials
CAUTION
○
Press the base firmly against the workpiece.
○
Never apply any unreasonable force to the saw
blade when cutting. Doing so can easily break
the blade.
○
The motor can be locked sometimes, depending
on the combination of the material to be cut and
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carry out pocket cutting quite easily with the saw blade
installed in reverse as illustrated in Fig. 27, Fig. 29 and
Fig. 31. Use the saw blade that is as short and thick
as possible. We recommend for this purpose that you
use BI-METAL Blade No. 132 mentioned in Page 20.
Be sure to use caution during the cutting operation and
observe the following procedures.
(1) Press the lower part (or the upper part) of the base
against the material. Pull the switch trigger while
keeping the tip of the saw blade apart from the
material. (Fig. 26, Fig. 27)
(2) Raise the handle slowly and cut in with the saw blade
little by little. (Fig. 28, Fig. 29)
(3) Hold the body firmly until the saw blade completely
cuts into the material. (Fig. 30, Fig. 31)
Fig. 26 Fig. 27
Fig. 28 Fig. 29
Fig. 30 Fig. 31
CAUTION
○
Avoid plunge cutting for metallic materials. This
can easily damage the blade.
○
Never pull the switch trigger while the tip of the
saw blade is pressed against the material. If you
do so, the blade can easily be damaged when it
collides with the material.
○
Make absolutely sure that you cut slowly
while holding the body firmly. If you apply any
unreasonable force to the saw blade during
the cutting operation, the blade can easily be
damaged.
the blade. Whenever the motor gets locked,
switch it offimmediately.
(1) Fasten a workpiece firmly before operation. (Fig. 24)
Fig. 24
(2) When cutting metallic materials, use proper machine
oil (turbine oil, etc.). When not using liquid machine
oil, apply grease over the workpiece.
CAUTION
The service life of the saw blade will be drastically
shortened if you don’t use machine oil.
3. Cutting lumber
When cutting lumber, make sure that the workpiece is
fastened firmly before beginning. (Fig. 25)
Fig. 25
CAUTION
Never apply any unreasonable force to the saw
blade when cutting. Also remember to press the
base against the lumber firmly.
4. Sawing curved lines
We recommend that you use the BIMETAL blade
mentioned in Page 20 for the saw blade since it is
tough and hardly breaks.
CAUTION
Delay the feed speed when cutting the material
into small circular arcs. An unreasonably fast
feed may break the blade.
5. Plunge cutting
With this tool, you can perform pocket cutting on
plywood panels and thin board materials. You can
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6. About Remaining Battery Indicator
When pressing the remaining battery indicator switch,
the remaining battery indicator lamp lights and the
battery remaining power can be checked. (Fig. 32)
When releasing your finger from the remaining battery
indicator switch, the remaining battery indicator lamp
goes off. The table 5 shows the state of remaining
battery indicator lamp and the battery remaining
power.
Remaining battery
indicator switch Remaining
battery
indicator lamp
Fig. 32
Table 5
State of lamp Battery Remaining Power
The battery remaining power is
enough.
The battery remaining power
is a half.
The battery remaining power is
nearly empty.
Re-charge the battery soonest
possible.
As the remaining battery indicator shows somewhat
differently depending on ambient temperature and
battery characteristics, read it as a reference.
NOTE
○
Do not give a strong shock to the switch panel or
break it. It may lead to a trouble.
○
To save the battery power consumption, the
remaining battery indicator lamp lights while pressing
the remaining battery indicator switch.
MAINTENANCE AND INSPECTION
CAUTION: Pull out battery before doing any inspection or maintenance.
1. Inspecting the blade
Continued use of a dull or damaged blade will result in
reduced cutting efficiency and may cause overloading
of the motor. Replace the blade with a new one as
soon as excessive abrasion is noted.
2. Check the Screws
Loose screws are dangerous. Regularly inspect them
and make sure they are tight.
CAUTION
Using this power tool with loosened screws is
extremely dangerous.
3. Maintenance of the motor
The motor unit winding is the very “heart”’ of the power
tool. Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
4. Inspecting the carbon brushes (Fig. 33)
The motor employs carbon brushes which are
consumable parts. Since and excessively worn carbon
brush can result in motor trouble, replace the carbon
brush with new ones when it becomes worn to or
near the “wear limit”. In addition, always keep carbon
brushes clean and ensure that they slide freely within
brush holders.
Wear limit
0.45"
(11.5 mm)
0.12" (3 mm)
Fig. 33
NOTE
When replacing the carbon brush with a new one, be
sure to use the metabo HPT Carbon Brush Code No.
999058.
5. Replacing carbon brushes
Take out the carbon brush by first removing the brush
cap and then hooking the protrusion of the carbon
brush with a slotted-head screw driver, etc., as shown
in Fig. 34, Fig. 35.
When installing the carbon brush, choose the
direction so that the nail of the carbon brush (Fig. 34)
agrees with the contact portion outside the brush tube
(Fig. 36). Then push it in with a finger.
Lastly, install the brush cap.
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Nail of carbon brush
Protrusion of
carbon brush
Fig. 34
Fig. 35
Contact portion
outside brush tube
Fig. 36
CAUTION
Be absolutely sure to insert the nail of the carbon
brush into the contact portion outside the brush
tube. (You can insert whichever one of the two
nails provided.)
Caution must be exercised since any error in this
operation can result in the deformed nail of the
carbon brush and may cause motor trouble at an
early stage.
6. Check for Dust
Dust may be removed with a soft cloth or a cloth
dampened with soapy water.
Do not use bleach, chlorine, gasoline or thinner, for
they may damage the plastics.
7. Disposal of the exhausted battery
WARNING
Do not dispose of the exhausted battery. The
battery must explode if it is incinerated. The
product that you have purchased contains a
rechargeable battery. The battery is recyclable.
At the end of it’s useful life, under various state
and local laws, it may be illegal to dispose of this
battery into the municipal waste stream. Check
with your local solid waste officials for details
in your area for recycling options or proper
disposal.
8. Storage
Storing in a place below 104°F (40°C) and out of the
reach of children.
NOTE
Storing lithium-ion batteries
Make sure the lithium-ion batteries have been fully
charged before storing them.
Prolonged storage (3 months or more) of batteries with
a low charge may result in performance deterioration,
significantly reducing battery usage time or rendering
the batteries incapable of holding a charge.
However, significantly reduced battery usage time
may be recovered by repeatedly charging and using
the batteries two to five times.
If the battery usage time is extremely short despite
repeated charging and use, consider the batteries
dead and purchase new batteries.
9. Service and repairs
All quality power tools will eventually require servicing
or replacement of parts because of wear from normal
use. To assure that only authorized replacement parts
will be used, all service and repairs must be performed
by a metabo HPT AUTHORIZED SERVICE CENTER,
ONLY.
CAUTION
In the operation and maintenance of power tools,
the safety regulations and standards prescribed
in each country must be observed.
Important notice on the batteries for the
metabo HPT cordless power tools
Please always use one of our designated genuine
batteries. We cannot guarantee the safety and
performance of our cordless power tool when used with
batteries other than these designated by us, or when
the battery is disassembled and modified (such as
disassembly and replacement of cells or other internal
parts).
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ACCESSORIES
WARNING
ALWAYS use Only authorized metabo HPT replacement parts and accessories. NEVER use replacement
parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure
whether it is safe to use a particular replacement part or accessory with your tool.
The use of any other attachment or accessory can be dangerous and could cause injury or mechanical
damage.
NOTE: Accessories are subject to change without any obligation on the part of the metabo HPT.
CR14DSL
(2LSCK)
1
Blade (No. 103) (Code No. 725322)..................................................................................................1
2
Blade (No. 132) (Code No. 725362)..................................................................................................1
3
Allen wrench (Code No. 944458)......................................................................................................1
4
Battery (BSL1430).............................................................................................................................2
5
Battery charger (UC18YRSL or UC18YGSL or UC18YFSL)..............................................................1
6
Plastic case (Code No. 324313)........................................................................................................1
7
Battery cover (Code No. 329897) .....................................................................................................1
CR18DSL
(2LSCK)
1
Blade (No. 103) (Code No. 725322)..................................................................................................1
2
Blade (No. 132) (Code No. 725362)..................................................................................................1
3
Allen wrench (Code No. 944458)......................................................................................................1
4
Battery (BSL1830).............................................................................................................................2
5
Battery charger (UC18YRSL or UC18YGSL or UC18YFSL)..............................................................1
6
Plastic case (Code No. 324313)........................................................................................................1
7
Battery cover (Code No. 329897) .....................................................................................................1
CR14DSL
CR18DSL
(NN)
1
Blade (No. 103) (Code No. 725322)..................................................................................................1
2
Allen wrench (Code No. 944458)......................................................................................................1
OPTIONAL ACCESSORIES.....sold separately
1. Battery
BSL1430 (Code No. 329901) BSL1830 (Code No. 330067)
BSL1415X (Code No. 330140) BSL1815X (Code No. 330139)
STANDARD ACCESSORIES
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2. Saw Blades
TYPE LENGTH WIDTH TPI MATERIAL CODE NO. BLADES /
POUCH
WOOD
CUTTING
6" (152 mm) 3/4" (18 mm) 6 HCS 725300 5
9" (228 mm) 3/4" (18 mm) 5 HCS 725301 5
12" (305 mm) 3/4" (18 mm) 6 HCS 725302 5
WOOD
CUTTING NAIL-
EMBEDED
6" (152 mm) 3/4" (18 mm) 6 BI-METAL 725310 5
6" (152 mm) 3/4" (18 mm) 6 BI-METAL 725311 5
6" (152 mm) 5/8" (16 mm) 6 BI-METAL 725312 5
9" (228 mm) 3/4" (18 mm) 6 BI-METAL 725313 5
12" (305 mm) 3/4" (18 mm) 6 BI-METAL 725314 5
METAL
CUTTING
6" (152 mm) 3/4" (18 mm) 10 BI-METAL 725320 5
9" (228 mm) 3/4" (18 mm) 10 BI-METAL 725321 5
6" (152 mm) 3/4" (18 mm) 14 BI-METAL 725322 5
9" (228 mm) 3/4" (18 mm) 14 BI-METAL 725323 5
6" (152 mm) 3/4" (18 mm) 18 BI-METAL 725324 5
9" (228 mm) 3/4" (18 mm) 18 BI-METAL 725326 5
6" (152 mm) 3/4" (18 mm) 24 BI-METAL 725325 5
9" (228 mm) 3/4" (18 mm) 24 BI-METAL 725327 5
ALL PURPOSE
6" (152 mm) 3/4" (18 mm) 10//14 BI-METAL 725330 5
9" (228 mm) 3/4" (18 mm) 10//14 BI-METAL 725331 5
12" (305 mm) 3/4" (18 mm) 10//14 BI-METAL 725332 5
CARBIDE GRIT 9" (228 mm) 3/4" (18 mm) GRIT — 725340 3
DEMOLITION 9" (228 mm) 7/8" (22 mm) 6 BI-METAL 725350 3
9" (228 mm) 7/8" (22 mm) 9 BI-METAL 725351 3
NEW WOOD 6" (152 mm) 3/4" (18 mm) PROG. BI-METAL 725360 5
NEW METAL 6" (152 mm) 3/4" (18 mm) PROG. BI-METAL 725361 5
NEW ALL
PURPOSE 8" (203 mm) 3/4" (18 mm) PROG. BI-METAL 725362 5
PROG.: NEW PROGRESSIVE TOOTH HCS: HIGHSPEED CARBON STEEL
NOTE: Specifications are subject to change without any obligation on the part of the metabo HPT.
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This manual suits for next models
1
Table of contents
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