Metaflex SDA-04 User guide

Metaflex Doors Europe BV
PO Box 300 T+31 88 1414 900
Ambachtsstraat 11 www.metaflexdoors.nl
7122 MP Aalten
INSTALLERS MANUAL
SLIDING DOOR AUTOMATION
(EN)
SDA-04 SDA-04DCB2
MDA250 & MDA450 MDA120
(SW version 5.xx ) (SW version 22.0 )
Version :October 2017
Reference :10.03.02 REV:03
Type :Translation of the original Dutch document
Order number : 201060

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This user instruction manual must be used in accordance with the law of the land in
which it is being used. The instruction manual must be considered as a part of the
sliding door and/or automation and therefore it must be retained for consultation
purposes until the equipment is finally decommissioned.
This end-user instruction manual must be retained by the owner or manager of the
project in a safe, dry place that is sheltered from the sun. It must always be available
for consultation.
In case of damage, the user must obtain a new copy of the instruction manual from
Metaflex Doors Europe BV.
© 2017 Metaflex Doors Europe BV
All rights expressly reserved. Reprinting, copying, editing or republication and disclosure in any form and by
any medium, including extracts thereof, without the written permission of Metaflex Doors Europe BV is
prohibited.
Metaflex Doors Europe BV does not provide any guarantee and does not bear any liability whatsoever with
respect to the contents of this publication and dismisses in this case all implied assurances as to the suitability
for commercial or other purposes.
Furthermore, Metaflex Doors Europe BV reserves the right to re-edit this publication and amend the contents
at certain times without the obligation of announcing such re-editing and amendment in advance.

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Foreword
Dear Customer,
We would like to thank you for the confidence that you have placed in us by purchasing the
SDA-04 / SDA-04DCB2 controller.
Installation of the SDA-04 (DCB2) should be carried out by technicians from Metaflex Doors Europe BV (MDE)
or Metaflex certified personnel or authorised retailers (hereafter referred to as: distributor).
If this is not possible (check with MDE for an authorised distributor), please inform MDE in writing.
If you have any further questions after reading this instruction manual please contact us.
Metaflex Doors Europe BV
PO Box 300
7120 AH Aalten
The Netherlands
Telephone Benelux : +31 (0)88 1414 600
Telephone EMEA : +31 (0)88 1414 900
www.metaflexdoors.com
info@metaflexdoors.com

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Contents
1General 6
1.1 Introduction 6
1.2 Manufacturer/Distributor 6
1.3 Service/maintenance 6
1.4 Versions 6
1.5 Using the instruction manual 7
1.6 Definitions for (end) user/operator/technician 7
1.7 Explanation of symbols 7
1.8 Compliance with European directives 7
1.9 Commissioning and risk analysis 8
1.9.1 Commissioning 8
1.9.2 Risk analysis 8
2Description of the SDA-04(DCB2) 8
2.1 Features of the SDA-04(DCB2) controller 8
2.1.1 Main Features 8
2.1.2 Specific features of the Metaflex controllers 8
3Description of the door and its control 9
3.1 Basic rail components 9
3.2 Basic door components 9
3.3 Controller connection information 10
4. (Safety) regulations 11
4.1 Mechanical safety regulations 11
4.2 Electrical safety regulations 12
5. Installation, maintenance and dismantling 13
5.1 Installation 13
5.1.1 Assembly of the controller 13
5.1.2 Earth connection 13
5.1.3 Motor connection 13
5.1.4 Motor pulse generator 13
5.1.5 Connection sequence SDA-04 13
5.1.5 Configuration process 14
5.2 Dismantling 15
5.2.1 Decommissioning 15
5.2.2 Disassembly 15
6Accessories and options 15
7. Configuration 17
7.1 Changing and/or reviewing parameters 17
7.1.1 Viewing a parameter. 17
7.1.2 Changing a parameter 17
7.1.3 Leaving the parameter menu 17
7.2 Parameter overview (end) user 18

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7.3 Installer parameter overview 20
7.3.1 Motor setup 20
7.3.2 Setting up safety devices 22
7.3.3 Speeds 23
7.3.4 Relay Settings 25
7.3.5 Input Configuration 27
7.3.6 Advanced Network and Interlock functionality 29
8Parameter settings (short version) 30
8.1 Parameterlijst (eind) gebruikers 30
8.2 Parameterlijst installateurs 30
8.3 Conversion table parameters for installers 4.06 –5.xx 33
9Display codes and troubleshooting 34
10 Fault codes and possible solutions 35
11 Electrical connections 37
11.1 Input signals of the SDA-04 37
11.2 Priorities 38
12 Technical specifications 39
12.1 SDA-04 with AC motor 39
12.2 SDA-04DCB2 with DC motor 39
13 Software versions 40
14.Connection examples 41

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1 General
1.1 Introduction
This manual applies to the SDA-04 and SDA-04DCB2 controllers.
Software 5.xx and above is required for the SDA-04 and 20.0.0 for SDA 04DCB2.
(This will be shown on the display while the controller starts up)
The manual consists of 14 chapters.
The Metaflex controllers comply with current safety regulations.
Please read the mechanical and electrical safety regulations below before installing the door and/or
controller. Retain this instruction manual carefully so that it may be used for future reference at any
time.
1.2 Manufacturer/Distributor
Manufacturer: Metaflex Doors Europe BV
Ambachtsstraat 11
7120 AH Aalten
The Netherlands
www.metaflexdoors.com
Distributor:
Technical Dossier Management:
Metaflex Doors Europe BV (Product Development Department)
1.3 Service/maintenance
In case of problems, faults or questions, please contact:
Metaflex Service
Telephone
+31 88 1414 602*
E-mail service@metaflexdoors.com
* For service outside the Netherlands, please contact your local distributor.
1.4 Versions
The SDA-04 is available in 2 versions:
SDA-04 : This is suitable for controlling 3-phase AC motors.
SDA-04DCB2 : This is suitable for controlling 24V DC motors.
For technical specifications, see "TECHNICAL SPECIFICATIONS".

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1.5 Using the instruction manual
Read these instructions carefully before installing the sliding door.
Retain these instructions so that you can consult them later if necessary.
These instructions are written for the door installer.
The user will use a separate instruction manual for use of the door.
1.6 Definitions for (end) user/operator/technician
(end) user : Anyone who makes use of the door.
Operator : A trusted user who is familiar with all safety aspects mentioned in this instruction
manual. The operator should not carry out any installation work activities unless
specifically tasked and authorised.
Technician : The technician is a Metaflex technician (or a technician that has
been provided with express written permission from
Metaflex) who is qualified to perform engineering
tasks on the door.
1.7 Explanation of symbols
STOP
To avoid personal injury, follow the safety regulations
implicitly
INFORMATION
Additional information is available
WARNING
It is essential that this instruction is carried out carefully
WARNING
Dangerous voltage
WARNING
Danger of entrapment
WARNING
Danger of crushing injuries to hands and/or fingers
1.8 Compliance with European directives
The installation is in accordance with the following EU directives:
2006/42/
EC
Directive on machinery
2014/30
EC
Directive on EMC (electromagnetic compatibility)
The CE mark is affixed to the heading style of the door.

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1.9 Commissioning and risk analysis
1.9.1 Commissioning
Check the earth connection prior to the commissioning of the controller.
If there is no earth connection, the controller must not be commissioned under any circumstances.
1.9.2 Risk analysis
A user of an automatic system is required to carry out a RIE
(Risk Inventory and Evaluation).
With respect to an automatic door, this consists of two things:
1: A list of all (health and safety) risks related to the use of the door.
2: A plan for their resolution.
2 Description of the SDA-04(DCB2)
2.1 Features of the SDA-04(DCB2) controller
2.1.1 Main Features
The main features of the SDA-04(DCB2) controller are:
Usability
High level of safety (active safety equipment)
Automatic restart and calibration after power failure (SDA-04)
Low noise level
2.1.2 Specific features of the Metaflex controllers
The Controller is "auto-adaptive" which means that, for example, in the event of a power failure
or an opening/closing movement, the door will carry out a complete configuration.
When opening the door using the handle, the door will operate fullly automatically after a few
centimetres (adjustable). As a result, even the heaviest doors can be easily opened by hand.
The controller contains a self-monitoring system. If a fault is detected, the controller displays the
nature of the error by displaying an error code on the display. The displayed "service" code can be
used to help identify the cause of the fault. This can help avoid long searches for a fault.
Various types of switches and sensors can be connected to the door so that the door can be
placed into pre-set positions. (open, half open, locked, one-way (only from inside to the outside)
Emergency release in the event of being locked in, for example, using a break glass sensor.
Connectivity to the access control, intrusion alarm and/or fire detection system.
A sluice function is also possible (available from the SDA-04/SDA-04DCB2 that is equipped with
the "advanced" software package). This function ensures that two or more doors that are affected
by this function will not open at the same time. This minimises over-pressure, heat loss and the
movement of dust and bacteria. This sluice function can be disabled by an (optional) switch to
ensure both doors can be opened in an emergency.

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3 Description of the door and its control
3.1 Basic rail components
2 1 6 5 4
7 3
Legend
1. SDA-04/SDA-04DCB2 controller (Display is visible from the door opening)
2. Return wheel
3. Driver + toothed belt tensioner
4. Reducer gearbox
5. (AC) motor equipped with pulse generator for frequency control
6. Canopy bracket
7. Running rail
3.2 Basic door components
Opener Canopy bracket
Canopy
Wall frame
Floor guide
Door Panel

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3.3 Controller connection information
SDA-04
Legend
1. phase motor connector
2. Mains inlet
3. Fuse holder
4. On-off switch
5. Input and output control
6. RS-232 port (to be made use of by MDE/Distributor technician)
7. AC Motor pulse generator connector
SDA-04DCB2
1 2 3 4 5 6 7 8
Legend
1. DC Motor pulse generator connector
2. DC Motor power connector
3. Battery connectors
4. Fuse 20A
5. DC power connector
6. RS-232 port (to be made use of by MDE/Distributor technician)
7. CAN Bus interface
8. Input and output control

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4. (Safety) regulations
4.1 Mechanical safety regulations
Assembly & Repair/Maintenance:
When carrying out any work activities, always switch off the controller and place
warning signs so that the door cannot be operated by mistake.
All work activities may only be carried out by qualified personnel in compliance
with the applicable legal regulations and provisions.
Operation:
During opening: Ensure that there are no obstacles in the sliding area.
Protect hands and fingers against crushing hazard:
Between the end-stop and the door.
Between the wheels and the rail.
Between the wall frame and the recessed hand grip in the form of a cup on the
inside of the door panel.
During closing: Ensure that there are no obstacles in the door opening.
Beware of the potential crushing of body parts:
E.g. By trying to squeeze through a small opening between the door and the frame
at the last moment when it is closing.
Extra safety measures in particular situations:
When the sliding door is used in a non-industrial environment by children,
disabled or elderly people, the fitted safety features must conform to EN16005.
Doors must be fitted on both sides with an Active Infrared Sensor in accordance
with EN16005. If the sliding space is smaller than 40cm, there should also be a
sensor present here.
If the target group is making use of the door and the safety features have been
removed or disabled, take the door out of operation and contact MDE.

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4.2 Electrical safety regulations
ATTENTION: This device operates using mains power.
The device must never be opened.
Defective devices should be sent to MDE for repair.
Fuses that have blown must always be replaced with the specified type.
To connect the device to the mains, the supplied power cord must always be used.
The power cord must only be connected to an earthed outlet socket.
The device may only be used with the specified motors.
Only cable/motor combinations approved by Metaflex may be used and the maximum cable
length should be 3-3.5 meters.
The motor cable must not be extended.
The maximum cable length for any remaining input and output cables that are to be connected is
30 meters. For distances greater than 30m, the signal should be switched via a relay that is closely
located to the SDA-04 controller.
Modifications to the SDA-04 controller are not allowed. Modifications to the device can hamper
the functioning and safety performance of the device.
Settings that are relevant to safety must not be changed.
The device may only be used within the specified environmental conditions. Outside the specified
environmental conditions, safety cannot be guaranteed.
If the environmental conditions cannot be guaranteed, the controller must be placed in a suitable
housing (within which the conditions must meet the technical specifications).
Liabilities
Security equipment not supplied by Metaflex can cause damage to
the controller. Claims under the factory warranty are not possible in
this case.
Although MDE has taken the utmost care to ensure the protection
of the controller and the monitoring of circuit breakers, all claims
arising from the failure of a safety switch will be rejected.
Repair
Repairs may only be carried out by MDE/Distributor.

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5. Installation, maintenance and dismantling
5.1 Installation
5.1.1 Assembly of the controller
The SDA-04 controller must always be fitted with the heatsink on top. Take care to ensure that the
heat produced by the controller can be dispersed sufficiently. The SDA-04DCB2 has no external
heatsink. The above is therefore not applicable.
The controller has two attachment points on the top and bottom.
These can be used to attach the controller to the rail and within an external housing.
5.1.2 Earth connection
The earth connection on the left side of the SDA-04 controller must be connected to the aluminium rail
upon which the door is hung. The controller must be connected to the mains power supply using the
earthed socket provided.
5.1.3 Motor connection
The motor is connected via a shielded round connector (plug connector for the SDA-04DCB2).
The outer ring of the connector must always be firmly screwed onto the controller (tighten
screws by hand; do not use tools).
1) In connection with EMC and electrical safety, the device must not be switched on if the outer ring is
not screwed on properly.
2) In connection with EMC, the motor cable should never be extended.
5.1.4 Motor pulse generator
The motor pulse generator must be connected on the rear SUB-D connector to the right side of the
controller (Plug connector for SDA-04DCB2).
1) In order to prevent uncontrolled movement of the door, the controller must
never be enabled if the pulse generator is not connected.
5.1.5 Connection sequence SDA-04
1
Motor connector
2
Pulse generator connector
3
Connect safety equipment, control switches and other options using the green
connectors on the SDA-04 (DCB2) controller according to the wiring diagrams (see
annexes)
4
230VAC/50Hz power supply by means of the power cable supplied
5
Switch on the power supply (SDA-04DCB2 has no mains power switch)
6
Set parameters (configuration: door type, DIN direction, power)
7
Automatic door configuration
8
Set the desired speed, return times and/or other options

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5.1.5 Configuration process
WARNING
When the SDA-04 is switched on for the first time, it does not automatically
begin the configuration process. Parameters 30, 31 and 32 must first be filled
in.
For the 2nd time and all times after that, the SDA-04 will wait +/- 4 sec. for
input from the control panel.
No input = Configuration process begins with the old settings
OK button pressed = SDA-04 delays configuration process until settings can
be adjusted and the "ESC" button is pressed
Explanation of different SDA-04 terms:
Configuration process : After switching on the power, the SDA-04
determines its endpoints and the minimum
(power/speed) settings required to move the
door.
Threshold velocity : The minimum speed measured during the
configuration process.
Boost : A large power output that is required
temporarily to start a hermetic door moving
from its closed position.
Final speed (slow) : This is the speed at which the door approaches
the end point.
Slow mode : Low speed
(If a door protection feature has been activated)
Return time : The time the door will remain open
before closing automatically
Monitoring : For each closing motion, the controller checks
whether the security sensor is still working.

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5.2 Dismantling
5.2.1 Decommissioning
Decommissioning of the automated door must be carried out by MDE or a distributor authorised by
MDE. Once this decommissioning has been completed (controller and drive mechanism has been
removed), the door can be disassembled and disposed of by a third party.
5.2.2 Disassembly
The disassembly must be carried out by at least two persons.
Disassembly must be carried out in the following order:
1. Ensure the door has been decommissioned.
2. Manually slide the door into the fully closed position.
3. Remove the wheels (door panel is now loose!) and remove the door panel.
4. Subsequently remove the track and eventually the doorframe and the lower door guides.
6 Accessories and options
Closure/Latch
Electrical/Mechanical balance lock.
Electrical lock operated by a magnetic latch.
Blocking by means of an electric motor interlock (parameter setting).
Medical grounding (conforming to NEN 3134 for S3 areas)
If the sliding doors are required to fulfil the NEN 3134 standard, this can be achieved by attaching
the rail and the fixed wall to the door frame via a cable in a cable track. This will ensure that any
electrical charge will be discharged through the central earth connection. The door, rail, frame and
canopy cover are mounted in such a way that they are completely isolated from the building mass.
The controller and motor are isolated and mounted on the rail and must be
connected to the building earth by the installer.
Freeze Protection
Through the provision of a continuous current in the motor drive, a high enough temperature is
maintained so that no extra heating is required in the motor and the control box (minimum
temperature is -30°C) Attention!!: from -25°C, the motor must be isolated.

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Control switches, including:
1. Foot switch 5. Elbow switch 8. Pull switch
2. Key switch 6. Remote control 9. Code locks
3. Radar 7. Contact mat 10. Card readers
4. Active/passive infrared security
Security equipment that is not supplied by MDE can cause damage to the
controller. In this case, claims under the factory warranty are not possible.
MDE has taken the utmost care to ensure the protection of the controller
and the monitoring of circuit breakers and all claims arising from the failure
of a security switch will be rejected.
Protection devices on the door
Various protection devices can be connected to the door.
Possible protection devices include:
1. Entrance protection by means of one or two safety devices in the wall frame.
Or protection based on EN16005 by means of sensors which are checked prior to each door
movement operation.
2. An active safety strip on the front face of the door.
3. DMS (Deceleration Measurement System) during movement allows the controller to "detect"
whether an obstacle is present. If an obstacle is detected, the door will change direction (away
from the obstacle)
4. Sliding space security.

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7. Configuration
As the (end) user of an SDA-04 or SDA-04DCB2 controller, you have the possibility to change a few
parameters yourself. To this end, there are 4 push buttons on the controller "-", "+", "OK" and "ESC".
Up to the moment that you activate the controller configuration menu, the
door can be operated and it may move.
Please take note of this and take appropriate measures to prevent it.
7.1 Changing and/or reviewing parameters
Activating the parameter menu: Press the OK button for 4 seconds.
Note : During the time that the parameter menu is activated
it is not possible to move the door using the motor.
After activating the parameter menu, parameter 1 will be the first to be displayed.
The number to the left of the display shows the parameter number.
The number to the right shows the value that has been set.
7.1.1 Viewing a parameter.
Once in the parameter menu, you can view the value of the parameter by pressing the
"-" and the "+" keys. The meaning of each number is shown later in this guide.
7.1.2 Changing a parameter
Select the parameter you want to change.
Then press "OK". If a parameter can be changed, it will flash.
You can now use the "-" and "+" keys to change the corresponding parameter.
Confirm with "OK" and press "ESC" to return to the parameter selection menu.
7.1.3 Leaving the parameter menu
Leave the menu by pressing the "ESC" key twice in succession.
The parameter menu is closed at the time that the controller returns to the
home screen and no more parameters are visible.
Immediately after leaving the parameter menu, the door can be operated once
again and begin moving.
Please take note of this and take appropriate measures to prevent it.

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7.2 Parameter overview (end) user
The following parameters can be accessed by the (end) user and changed or checked:
Note: Most parameters have a value that is set at the factory. In case of a set
parameter it is marked red, underlined and placed between brackets: (0).
A number indicates that this value can be changed. Two dashes mean that
something must be completed, four dashes mean that a value is expected.
Parameter 0 : (----)Log in to the controller (for authorised personnel only)
(----) Enter your 4-digit login here to access the installation menu
Parameter 1 : (2) “remain-open” time after reaching the half-open (pedestrian) position
This is the time that elapses between the moment the door arrives at the partly or
half open position and begins the movement to return to the closed position.
For pulse open/close, the door will undertake this action immediately. Otherwise,
the door will close automatically after a set period of time has elapsed, which is
settable like shown below.
0 - 99 = number of seconds the door will remain open before closing automatically.
t0 = Pulse open/pulse closed, the door stays open until the next operation action
t1 = Pulse open/pulse closed, the door closes when Timer 1 has counted down to zero
(parameter 3)
t2 = Pulse open/pulse closed, the door closes when Timer 2 has counted down to zero
(parameter 4)
Parameter 2 : (2) “remain-open” time after reaching the full-open (vehicles) position
This is the time that elapses between the moment the door arrives at the fully or
completely open position and begins the movementto return to the closed
position. For pulse open/close, the door will undertake this action immediately.
Otherwise, the door will close automatically after a set period of time has elapsed,
which is settable like shown below.
0 - 99 = number of seconds the door will remain open before closing automatically.
t0 = Pulse open/pulse closed, the door stays open until the next operation action
t1 = Pulse open/pulse closed, the door closes when Timer 1 has counted down to zero
(parameter 3)
t2 = Pulse open/pulse closed, the door closes when Timer 2 has counted down to zero
(parameter 4)
Parameter 3 : (0) Timer 1
Adjustable timer (0 seconds - 10 minutes) to be used for a number of timer
controlled actions such as temporarily disabling the interlock function or cancelling
the open position in toggle mode.
0 = Factory default, timer is off
0.01- 10.00 = Adjustable time in minutes and seconds which serves as the starting point for the
timer to count down from

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Parameter 4 : (0) Timer 2
Adjustable timer (0 seconds - 10 minutes) to be used for a number of timer
controlled actions such as temporarily disabling the interlock function or cancelling
the open position in toggle mode.
0 = Factory default, timer is off
0.01- 10.00 = Adjustable time in minutes and seconds which serves as the starting point for the
timer to count down from
Parameter 5 : (50)Pedestrian passage width ('Half Open' or 'Width')
This parameter sets the width that the door will open for the passage of
pedestrians, which is set as a percentage of the total width of the door opening.
The width is adjustable between 1% and 99% of the total door width.
50 = factory standard setting: door will open up to 50%
1-99 = sets the percentage width that the door will open
Parameter 6 : (0) Limit door opening to “half open” position
When activated, the door will only open to the maximum width for the passage of
pedestrians (parameter 5) despite being commanded to open fully. For example,
during the winter in order to reduce heat loss when opening an outside door.
0 = Fully open control works normally
1 = Fully open control works as a people passage (partly open)
Parameter 7 : Reserved for future applications
Parameter 8 : Reserved for future applications
Parameter 9 : Reserved for future applications
Parameter 10 : (----)Displays the actual number of door movements
Indicates the number of door movements in units of 100
(e.g. the number 5 will represent 500 door movements)
Parameter 11 : (----) Displays the actual number of power cycles
Indicates the number of times the power has switched off and on again
Parameter 12 : (12--) Fault log
Last known error message (n)
Parameter 13 : (13--) Fault log
Penultimate error message (n-1)
Parameter 14 : (14--) Fault log, (n-2)
Parameter 15 : (15--) Fault log, (n-3)
Parameter 16 : (16--) Fault log, (n-4)
Note : See Chapter 9 for an explanation of each fault code
Parameter 17 : Reserved for future applications
Parameter 18 : Reserved for future applications

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Parameter 19 : Reserved for future applications
7.3 Installer parameter overview
The installer can gain access to the controller settings via parameter 9.
An explanation about how to access the menu can be found in paragraph 7.1.
Logging into the controller and changing settings is password protected and is
reserved exclusively for MDE its distributors.
The login code will not be not provided by MDE to third parties.
Note: Marking of a parameter description with an single or double asterisk (*)
means that this option is not available for a certain type of controller.
* This option is not available on the SDA-04DCB2
** This option is not available on the SDA-04
7.3.1 Motor setup
Parameter 30 : (-) Motor selection*
0 = Configuring the controller to a Metaflex Type 1 AC motor (90VA up to 220Kg)
1 = Configuring the controller to a Metaflex Type 2 AC motor (370VA up to 440Kg)
2 = Configuring the controller to a Metaflex Type 3 AC motor (370VA up to 3000Kg)
Warning! No parameter setting →Code E08 in display
Incorrect setting →Code E13 in display
Parameter 31 : (-) Slide direction
If not set, this will be automatically determined by the first initial configuration
cycle. When teaching-in, the door it must first be opened manually to the halfway
position. After the power is turned on the door should close first.
If this not does not happen, the value must be set manually.
0 = The door has been configured as DIN right
1 = The door has been configured as DIN left
Warning! No parameter setting →Code E08 in display
At the end of a non-standard system assembly and/or configuration, the sliding
direction may have to be reversed. Use parameter 31 for this.
ATTENTION : When the voltage and/or battery have been activated, the door
should close first.
Parameter 32 : Reserved for future applications
Parameter 33 : (0) Additional closing boost (extra power to overcome the indentation)
0 = Disabled, door closes at normal force
1-9 = Door receives extra power increasingly after reaching the "end position"
This manual suits for next models
4
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