Assa Abloy Corbin Russwin ED5600 Series User manual

FM168 12/20
Installation Instructions
Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
ED5600(A) Series
Mortise Exit Devices
For Metal, Composite, and Wood Doors
Outside Trim: Device is packed ready for any compatible trim.
RHR Door LHR Door
Handed Mortise Lock
(See “To change mortise lock hand”)
Device is non handed
(2) 1/4-10 x 3/4" PRHMS or (2) #14 Wood Screws
End Cap
End Clamp
(3) 8-32 x 5/16" PUFHMS
Cover
Device Assembly
Mortise Lock
(2) 12-12-24 PUFHM/WS
Universal
Strike
Armored Front
Armored Front Screw
(2) 12-12-24 PUFHM/WS
(2) 1/4-20 x
3/4" PRHMS
(Special Head)
(2) 8-32 x 5/164" PUFHMS
Dogging
Feature to hold bolts retracted and touchpad depressed, for push-pull door
operation.
To Dog Device:
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)

2
5600(A) Series
Installation Instructions
Mortise Exit Devices
FM168 12/20
Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1 To Change Mortise Lock Hand
Shim Kit Option
650F951 Black Finish
Kit consists of Latch Head Shims (Device Cover seats on shim) and End Clamp Shims (End Cap seats on
shim).
Each shim is 1/8” (3.2mm) thick more than two shim thicknesses 1/4” (6.4mm), require longer device
mounting screws (not included).
Maintenance
1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly
required in corrosive environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound
(available at automotive part stores) or change part fasteners if screws continue to back out.

3
FM168 12/20
Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
5600(A) Series
Installation Instructions
Mortise Exit Devices
2 Pre-Installation
Unreinforced Door or Frames
Doors and Frames with walls having a structural thickness (metal skin plus reinforcement, or solid hardwood) to engage
less than (3) full screw threads, are considered unreinforced for hardware.
Unreinforced Doors: Use SNB (sex nuts and bolts).
Reinforced Door or
Frame engages at least
(3) screw threads.
Reinforcement
Door skin
Unreinforced Frames: Use Blind Rivet Nuts.
Note
Recommended fasteners for unreinforced openings
are not necessarily supplied by Corbin Russwin, Inc.
Minimum Door Stile
4-1/2 in. (114 mm)
Door and Frame must
meet structural and
dimensional specifi-
cations on exit device
template(s) for door
and frame preparation.
Door must
swing freely
Door must not
be warped
Door must
not bind
Door must
not sag

4
5600(A) Series
Installation Instructions
Mortise Exit Devices
FM168 12/20
Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation
aMark Door
Locate and Mark Horizontal and Vertical Centerlines as shown.
LHR door shown. Preparation is typical for both door hands.
Note: Centerline of Lock (cutout) must match Horizontal Reference
centerline.
bPrepare Door and Frame
Factory prepared cutouts with field drilled
mounting holes are recommended. If door (lock)
and frame (strike) have to be mortised in the field,
do it before continuing (follow instructions on
installation template).
1. Locate and tape Trim Template to door.
(See instructions packed with Trim.)
2. Seat plastic template on door and stop
faces.
Vertical Reference
(Except Rim and SecureBolt®
Exit Devices)
LHR
RHR
R
H
L
R
R
H
R
Concealed Vertical Rod
All ED5000 Series Devices
Against Frame Stop or Mullion
(when applicable)
For Rim and SecureBolt®
Exit Devices Only
ED5200S
Mortise
Concealed Vertical Rod
All ED5000 Series Devices
Trim Only
Trim Only
Horizont
a
Against D
o
Trim Only
Vertical Reference
(Except Rim and Secur
e
Exit Devices)
Rim and
SecureBolt®
4. Insert lock into mortise, adjust front for door
edge (beveled or flat).
(2) Lock holes for 12-24 machine screws or for
#12 wood screws.
NOTE: Lock base front has to be field tight-ened in
place using two screws, each on lock case
top and bottom.
5. Seat strike in frame cutout.
(2) Strike holes for 12-24 machine screws or
for #12 wood screws.
3 Locate plastic template, aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and
template. Tape template to door face.
(a) Slot 1/2” (12.7) diameter x 1” (25.4) on centers thru inside door face, using the two half circles on
the plastic template for start and end of slot.
(b) Device holes for 1/4-20 machine screws (metal reinforced doors only) or for 3/8” (9.5) diameter
sex nuts and bolts. Metal reinforced doors only.

5
FM168 12/20
Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
5600(A) Series
Installation Instructions
Mortise Exit Devices
Device must seat flush on door surface or
on shims that keep it parallel to the door
face. Two shim kits maximum for standard
device in 1-3/4” (44) door. For thicker
doors, consult the factory.
cSize Device
3 Installation (continued)
dClear Raised Door Molding

6
5600(A) Series
Installation Instructions
Mortise Exit Devices
FM168 12/20
Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (continued)
eInstall Components
A. Install Lock
Lock in hand, depress guardbolt.
Check that latchbolt is deadlocked.
Check that latchbolt lever (and cylinder lever,
hubs, and thumbpiece lever, if relevant)
operate the lock freely.
Insert Lock Body into door cavity.
Fasten to door edge (2 PUFHM/WS)
Note: Make sure that door reinforcing clips or
doorwalls support lock immovable (restricting
rocking motion).
E. Install Device
Seat Bar in place (Device finger must
engage latchbolt lever, thru slot in
lock case/cover, as shown in Detail 1).
Fasten Device Head (2 PRHMS or
SNB). Set Bar level. Locate End Clamp
holes. Prepare End Clamp mounting
holes. Fasten End Clamp in place.
(2 #1/4-20 PRHMS or 3/8" (9.5) Dia.
SNB).
F. Check Operation
1. Depress touchbar (bolt must
retract). Release touchbar (bolt
must extend).
2. Actuate trim (bolt must retract).
B. Install Armor Front
Fit over bolts and fasten to lock base front (2 PUFHMS). Check that bolts retract and extend freely.
C. Install Strike - Seat in place (lip bend away from opening) Fasten to frame (2 PUFHM/WS).
D. Install Trim - Follow instructions packed with trim.
Release trim actuator (bolt must extend).
3. (NOT FOR FIRE DEVICES) Depress touchbar, turn dogging key clock wise (bar must remain
depressed, bolt must remain retracted). Turn dogging key counter clockwise (bar and bolt must
return to extended position).
4. Close door. Latchbolt should fully engage into strike cavity, guardbolt should retract over strike
ramp. Door should not rattle.
NOTE: When resulting operation is faulty, check first for visible binding or interference. If there is no
apparent reason for the fault, remove item from the door and recheck its operation before assuming that
it is defective. If latchbolt travel is not adequate, adjust device finger as shown on Detail 2.
G. Tighten all Mounting Screws.

7
FM168 12/20
Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
5600(A) Series
Installation Instructions
Mortise Exit Devices
3 Installation (continued)
fInstall Head Cover and End Cap
Use (2) 8-32 PFHMS for Cover and (3) 8-32 PFHMS for End Cap.

Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group
company. Copyright © 2012, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037 USA
Phone: [phone]
Fax: [phone]
www.corbinrusswin.com
FM168 12/20