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  9. MetalTech PJ-PJST User manual

MetalTech PJ-PJST User manual

B
A
E
ENGLISH
OPERATIONAL SAFETY
AND ASSEMBLY
INSTRUCTIONS
READ THESE INSTRUCTIONS CAREFULLY
BEFORE USING THIS PRODUCT. KEEP THIS
MANUAL HANDY FOR FUTURE REFERENCE.
Pictures may differ from actual product
PUMP JACK SYSTEM
1YEAR
WARRANTY
OSHA
MEETS 1926.451
& 1926.452(J)
ANSI
MEETS 10.8-2019
Be sure stirrup (A) is in the “Up”
position. Unlock Crank (B) by sliding
handle to the right or left until it turns
freely. (If crank seems jammed, depress
stirrup about 3” and return to “Up”
position. This will free crank for easy
unlocking.) Place left foot on the square
key (C) of lower lock. Press foot down
and hold lock open. Turn Crank (B) in
a clockwise direction to lower staging
approximately 1 foot and lock crank.
Repeat this procedure on the other
Pump Jack.
An extra Pole Brace is to be installed
approximately 4 feet above the Pole
Brace to be passed. Remove nails
from clamp of Pump Pole Brace.
Remove the wing nut and carriage
bolt. Separate plates and let the
brace swing down against the work
wall. Do not remove Pump Jack
Brace from wall. After the Pole Brace
has been passed, reconnect it to
the Pole and remove the extra Pole
Brace.
Stand on walk plank with the jack and pole in front of you. Lock the
crank (A) by sliding the crank handle to the right or left until square
rod is in square hole. Place right foot in stirrup (B) and pump slowly
until platform is raised approximately 1 foot. Repeat this procedure on
the other pump jack.
IMPORTANT – Raise Stirrup to “Up” Position (C) when desired
height is reached.
TO RAISE PUMP JACK
TO LOWER PUMP JACK
TO PASS A PUMP POLE BRACE
A
C
B
TO OPERATE
Attach the pump jack to the pole with the bed facing
the work wall, by removing pin and roller (D) crank
(E) square rod (F). Place the pump jack over the
pole and reconnect parts.
Open pump jack bed to full extended length and place
planks on bed, thus completing staging. Be sure that the
platform is fully decked and the planking secured against
movement. Install guard rails in accordance with OSHA
regulations. The Guard Rail Holder should be used to assist
in this installation.
D
SET UP
3
E
F
METAL CONDUCTS ELECTRICITY:
Do not use this equipment where contact may be
made with power lines or other live electrical circuits.
OPERATIONAL SAFETY CHOOSING A WALK PLANK
SYSTEM COMPONENTS
CAPACITY: No more that 500 lb between any two Pump
Jack Poles. This capacity considers a 4:1 safety factor as
required by OSHA Standards when installed according to
instructions.
GENERAL REQUIREMENTS: Pump Jack System products
are intended for use by qualified professional contractors.
Prior to installation, the user should review all instructions for the
installation, use and care of these products. All scaolding and
accessories must be used in strict compliance with local, national or
OSHA legislation which applies.
Pump Jack Poles must be securely braced to the work wall at the
top, bottom and at least every 10’ between with a Pump Jack Pole
Brace.
The Pump Jack System can be adjusted to any height up to a
maximum of 30 feet.
Guard rails and end rails must be used at all times. Guard rails
consist of a top rail placed 42” above the work platform and a mid-
rail placed mid-way between the work platform and the top rail.
End rails are required to close o both ends of the platform.
Toe boards shall be installed on all open sides and ends of
platforms when used above 10 feet from the ground.
A ladder, in accordance with OSHA regulations shall be provided
for access to the work platform during use.
The work bench was designed for use as a work surface and is not
to be used as a scaold platform.
Federal regulations require the user to have knowledge of all
regulations that apply to the use and care of this product and that
the employer provide training.
FAILURE TO UNDERSTAND AND FOLLOW ALL
SAFETY RULES AND ASSEMBLY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
1. Wood walk planks shall be made of Scaold Grade or
equivalent lumber. When fabricated from 2 inch full thickness
undressed lumber, the maximum span between supports
shall not exceed 9 feet. When fabricated from 2 inch nominal
thickness lumber, the maximum span between supports shall
not exceed 7 feet.
2. Aluminum walk planks must be manufactured for that
purpose and shall not exceed 24 feet in length. The maximum
span between supports should not exceed 11 feet. Aluminum
walk planks longer than 12 feet and less than 24 feet must
always be supported in the middle of the platform with a
pump jack in addition to both ends.
3. All walk planks shall be overlapped a minimum of 12 inches
and secured from movement.
4. All walk planks must extend no less than 6 inches and no
more than 12 inches over the support arms.
5. Scaolding planks should fully deck the pump jack platform
arms.
6. There should be no more than two people on a pump jack
platform between any two pump jacks.
PUMP JACK
MODEL: PJPJST
PUMP JACK WORKBENCH
AND GUARD RAIL
MODEL: PJWBST
PUMP JACK POLE
ANCHOR
MODEL: PJPAST
PUMP JACK BRACE
MODEL: PJBST
1
2
1
2
3
4
3
4
Select two clear, straight-grained
fir wood 2x4’s (1-1/2” x 3-1/2”)
free from all knots or defects.
Nail together with 10d common nails 12”
center to center, staggered uniformly from
opposite edges. Splices may be used to
extend the pole to a maximum of 30 feet.
The 2x4’s must overlap a minimum of 3 feet
and nails should be spaced a minimum
of 6” center to center for a distance of 18
inches on each side of the splice. Mending
plates shall be installed at all splices so as
to develop the full strength of the member.
Countersink all nails. Loosen wing nut (A)
on Pump Jack Brace. Slide clamps over
wood pole so that seam faces the carriage
bolt and tighten at desired height. Nail
clamps to Pump Pole.
SET UP
Stand pump pole up vertically, imbed base in dirt about
3”-4”. Be sure pole is bearing on a firm foundation (mud
sill), or use Pump Jack Pole Anchor. (Pump Jack pole must
be braced at top, bottom and every A 10’). Attach pump pole brace
to work wall with nails or screws. Round Rod (B) attaches at right
angle to wall and angle iron
brace (C) attaches 32” to right
or left, enabling installation on
studs 16” apart. Poles should be
secured to wall a maximum of
every 10 feet in height.
To determine appropriate
spacing between poles see
section on
“CHOOSING A WALK PLANK”
C
A
B
1
Customer Service: 1 800 363-7587
Our customer service sta is available to help you. For help with product assembly,
to report damaged or missing parts, or for any other information about this product,
please call our toll-free number.
KEEP THIS MANUAL FOR FUTURE REFERENCE
Keep this manual and the original sales invoice in a safe, dry place for future reference.
Metaltech is a registered trademark of Metaltech-Omega inc.
WWW.METALTECH.CO
  
LAVAL, QUEBEC, CANADA H7L 3N6
INPJSTNAEN
One Year Limited Warranty
Metaltech-Omega Inc. guarantees this product against any material defect.
Please return this product, freight prepaid, to Metaltech-Omega Inc. At its own
discretion, Metaltech-Omega Inc. will replace or repair this product and return it
within a reasonable time. This warranty does not cover any damage(s) caused
by any incorrect or inappropriate use, care or maintenance. Proof of purchase
must accompany the return.
2

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