Metkon FORCIPOL Series User manual

OPERATINGandINSTRUCTIONSMANUAL
FORCIPOL
GRINDING&POLISHINGSYSTEM

3
EC DECLARATION OF CONFORMITY
Manufacturer : Metkon Instruments Inc.
Address : Demirtas Dumlupinar Organize Sanayi Bolgesi
Ali Osman Sonmez Cd. No:14 Bursa / TURKEY
Herewith declares that;
Metallographic Grinding&Polishing Machine, Model: FORCIPOL
-is in conformity with the provisions of the Machinery Directive (directive 2006/42/EEC), as
amended, and with national implementing legislation;
-is in conformity with the provisions of the Low Voltage Directive (directive 2006/95/EEC), as
amended, and with national implementing legislation;
-is in conformity with the provisions of the EMC Directive (directive 2004/108/EEC), as
amended, and with national implementing legislation;
and furthermore declares that
-the following (parts/clauses of) standards have been applied
EN ISO 12100:2010, TS EN 60204-1, TS EN 61000-6-2, TS EN 61000-6-4
......................................................................................................................................................................
Authorized Person: Ercin Senay
Position: Manager of Research and Development Department
Year: 2014

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INDEX
A. DESCRIPTION ................................................................................................................................................ 5
1. DESİGN ............................................................................................................................................................... 5
2. TECHNİCAL DATA .................................................................................................................................................. 6
3. WARRANTY ......................................................................................................................................................... 6
4. SAFETY PRECAUTİONS ............................................................................................................................................ 6
B. INSTALLATION & SET UP ............................................................................................................................... 7
1. UNPACKİNG &CHECKİNG CONTENTS OF PACKAGE ...................................................................................................... 7
2. INSTALLATİON AND SET-UP..................................................................................................................................... 8
2.1 Electrical Installation ............................................................................................................................... 9
2.2 Water & Cable Connections .................................................................................................................. 10
2.3Noise Level............................................................................................................................................. 12
C. CONTROL PANEL ..........................................................................................................................................12
1. CONTROL BUTTON FUNCTİONS.............................................................................................................................. 12
D. OPERATION..................................................................................................................................................12
1. PLATEN INSTALLATİON ......................................................................................................................................... 12
2. OPERATİON ....................................................................................................................................................... 13
3. TİME SETTİNG .................................................................................................................................................... 13
E. SERVICE AND MAINTENANCE.......................................................................................................................13
1. MAINTENANCE............................................................................................................................................... 13
1.1 Daily Maintenance ................................................................................................................................ 13
1.2 Weekly Maintanance ............................................................................................................................ 14
1.3 Yearly Maintanance .............................................................................................................................. 14
2. TROUBLESHOOTİNG............................................................................................................................................. 15
F. ACCESSORIES AND CONSUMABLES ..............................................................................................................15
1. ACCESSORİES...................................................................................................................................................... 15
2. CONSUMABLES................................................................................................................................................... 16
G. TECHNICAL DOCUMENTATION.....................................................................................................................21
1. RECOMMENDED SPARE PART LİST .......................................................................................................................... 21
2. CUSTOMER SERVİCE ............................................................................................................................................ 22
3. ELECTRİCAL WİRİNG DİAGRAMS............................................................................................................................. 23

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A. DESCRIPTION
1. Design
FORCIPOL Series of instruments are avaible as Single Disc Units and Double Disc Units. The drive
elements are fixed on heavy duty aluminium alloyed casting. The rotating discs are mounted on ball
bearings which allow the application of high pressures to prepare even large specimens. Ball bearings
used provide quite and vibration free operation.
FORCIPOL uses a powerful high torque motor. The power transmission from the motor to the rotating
disc is made via belt drive. Motor overload protection switch ensures maintenance-free operation.
FORCIPOL grinders and polishers, both single or double disc versions are avaible with constant or
infinitely variable rotating speeds, with digital display. This allows the setting of the optimum speed for
each individual perparation process. The modern state of the art electronics in the form a compact
printed circuit board provides a smooth speed variation.
Water inlet and flexible water outlets with control valves for wet grinding and the facilility for
FORCIMAT attachment are standard features.
Motor on / off and water on / off buttons are mounted on the front panel.
FORCIPOL instruments can be used for grinding, lapping and polishing by quick and simple exchange of
discs which takes only a few seconds. When the number of specimens to be prepared increases,
FORCIPOL instruments can be fitted with FORCIMAT attachment for automation. FORCIMAT provides
high rate of sample preparation and frees the operator from the polishing procedures.
FORCIMAT can accomodate upto six specimens. By using the spacer rings, the diameter of the
specimens can vary from 25 to 40 mm. Also you can attach 3 x 50 sample holder.
Fig. 1 FORCIPOL 1V & FORCIPOL 2V

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2. Technical Data
No. Of
Discs
Motor
Discs
Speed
rpm
Discs Size
mm
Dimens.
mm
Weight
kg.
FORCIPOL 1V
Single
0.75HP,220V-
50Hz, 1 ph
50-600
Var.
200, 250
380x690x340
30
FORCIPOL 300-1V
Single
1,0 HP,220V-
50Hz, 1 ph
50-600
Var.
300
420x730x350
37
FORCIPOL 2V
Double
0.75HP,220V-
50Hz, 1 ph
50-600
var.
200, 250
700x690x340
40
3. Warranty
The FORCIPOL is guaranteed against defective material or workmanship for a period of 12 months from
the date of receipt by the customer or latest 18 months after the shipping date. Warranty is not valid if
inspection shows evidence of misuse or unauthorized repair. Warranty covers only replacement of
defective materials. In case this unit must be returned to our factory for warranty service please ask for
prior authorization and include the following details: Serial Number of the unit, Invoice number and
date. Transport costs belong to the customer.
4. Safety Precautions
Read the below instructions carefully before use.
Place the machine on a sturdy and safe table.
The equipment must be installed in compliance with local safety regulations.
Only use approved METKON accessories and consumables to achieve max. safety and
lifetime.
Follow the instructions and safety regulations when lifting and carrying the equipment.
Be sure that the water connections are assembled properly without any water leakage.
Be sure that the water outlet hose is safely assembled to the outlet connection.
Make sure that the grinding and polishing discs are correctly assembled and the pins on the
face plate are engaged with the grinding disc.
While grinding manually be careful not to touch the grinding disc.
Do not try to collect a specimen from the working area while the disc is turning.
Disconnect the electrical connection before servicing the equipment.
Follow the periodically maintenance.
The equipment is designed to be used with METKON accessories and consumables. In
case of misuse of equipment, improper installation, alteration, use of different source
parts, improper repair, METKON will accept NO responsibility for any damages to the
operator or the equipment. Disassembling of any part should always be performed by
a qualified technician.

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B. INSTALLATION & SET UP
1. Unpacking & Checking Contents of Package
Carefully unpack and check contents of the package. If any components are missing or damaged,
save the packing list and materials and advise the carrier and Metkon Instruments Ltd. of the
discrepancy.
Carefully unpack and check that the following items have been received:
oPower Cable, 1.8 mt, 1 piece
oDrain Hose, 1.5 mt, 1 piece
oWater Inlet Hose, 1.5 mt, 1 piece
oPneumatic Fitting, 8 mm to ¼”, 1 piece
oBrass adapter, ¼” to ½”, 1 piece
oHose Clamp, Ø22 to Ø36 mm, 1 piece
WARNING! The FORCIPOLs weighs from 29 kgs to 40 kgs. please be sure that there are
enough people (at least 2) to safely lift the unit from the shipping carton. It is recommended
to wear safety shoes during transportation. Follow the steps on 1.1 which the unpacking
procedure is described step by step with photos.
ATTENTION! The FORCIPOLs are bolted to a wood base for protection during shipping. Lift
the unit out of the carton and position it on a table so it overhangs on the edge. Remove the
bolt securing the unit to the wood base.
Carefully remove outer packing material. Refer to the packing documents for a list of items supplied.

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2. Installation and Set-Up
CAUTION! Follow approved procedures and take all necessary preventive safety measures
when lifting and installing this equipment. Improper lifting can result equipment damage.
FORCIPOL units are shipped as already assembled.
FORCIPOL is only available as bench top.
FORCIPOL should be placed on a sturdy and safe platform. Please be sure that the platform is
large enough and can stand it’s weight.
In order to work with equipment comfortably, it is recommended to leave at least 30 cm space
from all side of the equipment.
You can see the dimensions and weight of FORCIPOL as below:
Equipment
Dimensions
W
D
H
Weight
Forcipol 1V
380 mm
690 mm
340 mm
30 kgs
Forcipol 300-1V
420 mm
730 mm
350 mm
30 kgs
Forcipol 2V
700 mm
690 mm
340 mm
40 kgs
Place the FORCIPOL on a sturdy table with convenient access to a 1-phase grounded power source,
water supply and water drain. Make the drain connection with the plastic hose and the hose clip
supplied. Connect the nylon tube to the water outlet at the rear of the instruments for water supply.
Place the disc and the splash guard. (Fig. 2)

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2.1 Electrical Installation
Before making electrical connections, check that the voltage and frequency stated on the specification
plate correspond to the local voltage and frequency. Check that the values for three-phase voltage, is
compatible with the intended electrical supply before installation.
ATTENTION! Connect the unit to the grounded mains voltage.
WARNING! Electrical Shock Hazard. A qualified electrical technician should perform
optional hard wiring and electrical maintenance.
Disconnect the power supply before making any electrical adjustments.
Make sure that the supply voltage and frequency is correct. Check the values from the back thin
metal plate.
Voltage
Operational Power Range
230 V, 50/60 Hz. 1 ph.
220 - 240 V
115 V, 50/60 Hz. 1 ph.
110 - 120 V
Equipment
Fuse Ratings
230 V
115V
Forcipol 1V
6 A (C Type)
6 A (C Type)
Forcipol 300-1V
10 A (C Type)
10 A (C Type)
Forcipol 2V
6 A (C Type)
6 A (C Type)

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Connect the equipment to the grounded mains voltage.Power cord will be supplied with the
equipment.
Lenght of power cable is 1.8 meters.
You can see suitable power sockets as below. If you have not suitable power socket, in this case
you should supply a suitable power cord.
2.2 Water & Cable Connections
The recommended cooling water flow rate is a minimum of 2 liters/min with max water pressure 3 bars.
Water inlet and drain hoses will be sent together with the equipment. (See: Installation Kit)
Please see diameters of hoses as below:
Drain Hose:
Input diameter: 29 mm
Outer diameter: 33 mm
Water Hose:
Input diameter: 5 mm
Outer diameter: 8 mm (5/16”)
Please be sure that there are enough space or holes for hoses at the back side of the equipment.

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Below fittings will be sent for water hose connection together with the equipment :
Connect the line water to the unit with the plastic tube. Fig.2
Fix the Drain Water Hose to the drain. Fig. 2.
Make all the necessary electrical connection as shown on Fig. 2.
Fig.2. Connections
ATTENTION!
A Hydrophore generates much higher water pressure than city water. This causes input hose to
blow out and solenoid valve to be damaged. Max water pressure must not exceed 3 bars.
Well water or hard water causes solenoid valve to be clogged up and broke down due to dirt
and lime.
If the equipment used with well water, hydrophore or very hard water; water filtering and pressure
regulator system must be used. Otherwise, the equipment will be out of warranty. Please contact
Metkon Service ([e-mail]) or your local representative if you need water filtering
and pressure regulator system.

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2.3 Noise Level
Approx. 60 dBa is measured at idle running at a distance of 1m. from the machine
C. CONTROL PANEL
Fig.3. FORCIPOL CONTROL PANEL
1. Control Button Functions
STOP : Stop button is used to stop the unit when it is in operation. It is also used to save the
“cycle time”.
FWD : FWD (forward) button is used to start the motor in clockwise direction.
REV : REV (reserve) button is used to start the motor in counter clockwise direction. While
selecting reverse or forward operation there is no need to stop the unit, in between.
UP : UP button is used to increase the turning speed of the wheel in rpm.
DOWN : DOWN button is used to decrease the turning speed of the wheel in rpm.
(*) and PRG buttons: These two buttons are used for time setting
The last operating speeds as well as the last operating cycle time is always kept in the memory even
if when the instrument is turned-off completely.
D. OPERATION
1. Platen Installation
Align the holes under the platen (polishing wheel) with the pins on the face plate.
Place the platen on the base plate with the pins inserted in the platen.
Press down on the platen to produce a secure fit and check that the platen does not wobble.
Position and install the splash ring.
Install the cover to protect the platen and bowl when not in use.
Always use the splash ring to prevent a messy over-spray. Before use, make sure the
platen surface is clean and free of residue from previous operations. Adhesive residues
may be removed with an approved solvent.

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2. Operation
Turn ON/OFF switch is at the rear side of the equipment. FORCIPOL units have quite simple
operation. ON / OFF and WATER buttons are placed on the front plate. (Fig. 3)
FORCIPOL 1V, FORCIPOL 2V, FORCIPOL 300-1V,
Variable speed FORCIPOL units have Digital display and setting buttons on the front plate. The
overload protection on the motor is managed by the speed controller. PC-board will shut off the
power to the motor and after a short period, the instrument will be ready for operation again
automatically. The rotational direction of the wheel can be selected as CW or CCW from the front
panel.
3. Time Setting
For setting time press (*) botton while the STOP button is active.
Select STT module.
After that press PROGRAM button to see time adjusting mode.
Adjust the required time by means of (ˆ)UP and (ˇ) DOWN buttons.
Save the changes by pressing PROGRAM button and use * button to get out the
programming mode.
E. SERVICE and MAINTENANCE
1. MAINTENANCE
1.1 Daily Maintenance
Clean all accessible surfaces with a moist cloth.
When using embedding resins, aluminium oxide polishing, etc., the machine should be
throughly cleaned to prevent resin or oxide to block the outlet hose or the drain hole in the
bowl.
Clean the bottom side of the PVC or Aluminium disc by a wet cloth to remove the particles,
residual material etc. as shown in Fig.4.
At the end of the working day, clean the bowl with water.
Fig.4.Cleaning of the Platen

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1.2 Weekly Maintanance
Remove the wheel and clean off the debris from the bowl and outlet hose. Make sure that the
contact surface between the wheel and turntable are kept clean and dry.
In case of heavy use of machine, this cleaning should be done daily. (Do not use solvents.)
Clean the water drain hole in the bowl with flowing water as shown in Fig.5.
Fig.5.Water Drain Hole
1.3 Yearly Maintanance
-The belt may need adjustment from time to time, the transmission being less efficient with inadequate
belt tension:
Pull out the power supply plug.
Remove the bottom cover to check the belt tension. If necessary adjust the belt tigtness by
pushing the motor plate backwards or exchange the belts (Fig.6.)
Fig.6.
Check the water drain hose. If particles accumulated, dismantle the hoses, clean them and

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2. Troubleshooting
Fault
Cause
Action
Power lamp is on. Display does
not exist.
Data cable connection problem
Check the data cable between frequence
converter and the display board.
Water is not draining away
Drain hose clogged
Clean the drain gap and hose
Drain hose squeezed
Check the outlet hose and straighten the hose
Drain hose does not slope away
Adjust the hose to an even slope
Water dripping at the battom
of the equipment
Water does not drain away
See above
Noise when the machine starts
The belt is not tight enough
The belt must be tightened.
The machine does not start
The main switch is OFF
Turn on the main switch.
The fuses at the back are blown
Change the blown fuses
Cooling water does not flow
Water button is closed.
Turn the water button ON
Valve on the water tab is closed
Turn the valve ON.
Vibration on the grinding wheel
Dirt on the faceplate or under the
grinding wheel.
Clean the contact surface between grinding
wheel and the face plate.
F. ACCESSORIES and CONSUMABLES
1. Accessories
200 MM APPLICATION
31 01
PVC Wheel, 200 mm
31 02
Aluminium Wheel, 200 mm
31 53
Splash Guard, 200 mm
31 04
Paper Ring, 200 mm
31 06
Cover
31 10
Special Plexyglass Protection Unit, to be used with Forcipol 1V
(To be ordered simultaneously together with the machine order)
250 MM APPLICATION
31 21
PVC Wheel, 250 mm
31 22
Aluminium Wheel, 250 mm
31 63
Splash Guard, 250 mm
31 24
Paper Ring, 250 mm
31 06
Cover
31 10
Special Plexyglass Protection Unit, to be used with Forcipol 1V
(To be ordered simultaneously together with the machine order)
300 MM APPLICATION
31 31
PVC Wheel, 300 mm
31 32
Aluminium Wheel, 300 mm
31 73
Splash Guard, 300 mm
31 34
Paper Ring, 300 mm
31 36
Cover
31 11
Special Plexyglass Protection Unit, to be used with Forcipol 300-1V

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(To be ordered simultaneously together with the machine order)
2. Consumables
In order to obtain scratchfree surfaces without deformation, successive material removal by
abrasives is necessary. Grinding is the next stage after sectioning. Grinding is divided into two processes:
Planar grinding and Fine grinding.The purpose of planar grinding is to obtain a level surface and to
remove scale, burrs or surface irregulation from the specimen.
To remove deformation from fine grinding and obtain a surface that is highly reflective, the
specimens must be polished before they can be examined under the microscope. Polishing is a complex
activity in which factors such as quality and suitability for the cloth, abrasive, polishing pressure,
polishing speed and duration need to be taken into account. The quality of the surface obtained after
the final polishing depends on all these factors and the finish of the surface on completion of each of the
previous stages.
Paper Grinding Discs
Coarse paper discs (up to 120 grit) are used for planar grinding. Fine grinding removes the deformations
resulting from coarse grinding to make the surface ready for polishing which is the final stage. Metkon
paper grinding discs are available as “Plain back” and “Foil Back” (CATCHY System).
CATCHY system has a high friction foil which makes the new SiC Foil back grinding papers stick very well
and at the same time very easy to remove again.
Traditional PSA back and self adhesive grinding papers are difficult to apply, difficult to remove. The Foil
back papers are removed easily, without leaving any trace of adhesive.
Water does not affect the shape of the foil at all. So it does not curl as traditional SiC Paper and stays flat
and ready for immediate or later reuse
Paper Grinding Discs, Plain Back (1 Pack 100 Pcs.)
Order No:
Code
Description
38-020-060
DEMPAX
Ø 200 mm Disc, 60 Grit
38-020-120
DEMPAX
Ø 200 mm Disc, 120 Grit
38-020-180
DEMPAX
Ø 200 mm Disc, 180 Grit
38-020-240
DEMPAX
Ø 200 mm Disc, 240 Grit
38-020-320
DEMPAX
Ø 200 mm Disc, 320 Grit
38-020-400
DEMPAX
Ø 200 mm Disc, 400 Grit
38-020-600
DEMPAX
Ø 200 mm Disc, 600 Grit
38-020-800
DEMPAX
Ø 200 mm Disc, 800 Grit
38-020-1000
DEMPAX
Ø 200 mm Disc, 1000 Grit
38-020-1200
DEMPAX
Ø 200 mm Disc, 1200 Grit
38-020-2000
DEMPAX
Ø 200 mm Disc, 2000 Grit
38-020-3000
DEMPAX
Ø 200 mm Disc, 3000 Grit
38-020-S
DEMPAX
Ø 200 mm Mix Grinding Paper set (10 of each from 120 grit to 2000 grit)

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38-040-060
DEMPAX
Ø 250 mm Disc, 60 Grit
38-040-120
DEMPAX
Ø 250 mm Disc, 120 Grit
38-040-180
DEMPAX
Ø 250 mm Disc, 180 Grit
38-040-240
DEMPAX
Ø 250 mm Disc, 240 Grit
38-040-320
DEMPAX
Ø 250 mm Disc, 320 Grit
38-040-400
DEMPAX
Ø 250 mm Disc, 400 Grit
38-040-600
DEMPAX
Ø 250 mm Disc, 600 Grit
38-040-800
DEMPAX
Ø 250 mm Disc, 800 Grit
38-040-1000
DEMPAX
Ø 250 mm Disc, 1000 Grit
38-040-1200
DEMPAX
Ø 250 mm Disc, 1200 Grit
38-040-2000
DEMPAX
Ø 250 mm Disc, 2000 Grit
38-040-3000
DEMPAX
Ø 250 mm Disc, 3000 Grit
38-040-S
DEMPAX
Ø 250 mm Mix Grinding Paper set (10 of each from 120 grit to 2000 grit)
38-050-060
DEMPAX
Ø 300 mm Disc, 60 Grit
38-050-120
DEMPAX
Ø 300 mm Disc, 120 Grit
38-050-180
DEMPAX
Ø 300 mm Disc, 180 Grit
38-050-240
DEMPAX
Ø 300 mm Disc, 240 Grit
38-050-320
DEMPAX
Ø 300 mm Disc, 320 Grit
38-050-400
DEMPAX
Ø 300 mm Disc, 400 Grit
38-050-600
DEMPAX
Ø 300 mm Disc, 600 Grit
38-050-800
DEMPAX
Ø 300 mm Disc, 800 Grit
38-050-1000
DEMPAX
Ø 300 mm Disc, 1000 Grit
38-050-1200
DEMPAX
Ø 300 mm Disc, 1200 Grit
38-050-2000
DEMPAX
Ø 300 mm Disc, 2000 Grit
38-050-3000
DEMPAX
Ø 300 mm Disc, 3000 Grit
38-050-S
DEMPAX
Ø 300 mm Mix Grinding Paper set (10 of each from 120 grit to 2000 grit)
Paper Grinding Discs, Foil Back, for CATCHY System (1 Pack 100 Pcs.)
38-020-060F
DEMPAX-F
Ø 200 mm Disc, 60 Grit
38-020-120F
DEMPAX-F
Ø 200 mm Disc, 120 Grit
38-020-180F
DEMPAX-F
Ø 200 mm Disc, 180 Grit
38-020-240F
DEMPAX-F
Ø 200 mm Disc, 240 Grit
38-020-320F
DEMPAX-F
Ø 200 mm Disc, 320 Grit
38-020-400F
DEMPAX-F
Ø 200 mm Disc, 400 Grit
38-020-600F
DEMPAX-F
Ø 200 mm Disc, 600 Grit
38-020-800F
DEMPAX-F
Ø 200 mm Disc, 800 Grit
38-020-1000F
DEMPAX-F
Ø 200 mm Disc, 1000 Grit
38-020-1200F
DEMPAX-F
Ø 200 mm Disc, 1200 Grit
38-020-2000F
DEMPAX-F
Ø 200 mm Disc, 2000 Grit
38-040-060F
DEMPAX-F
Ø 250 mm Disc, 60 Grit
38-040-120F
DEMPAX-F
Ø 250 mm Disc, 120 Grit
38-040-180F
DEMPAX-F
Ø 250 mm Disc, 180 Grit
38-040-240F
DEMPAX-F
Ø 250 mm Disc, 240 Grit
38-040-320F
DEMPAX-F
Ø 250 mm Disc, 320 Grit
38-040-400F
DEMPAX-F
Ø 250 mm Disc, 400 Grit
38-040-600F
DEMPAX-F
Ø 250 mm Disc, 600 Grit

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38-040-800F
DEMPAX-F
Ø 250 mm Disc, 800 Grit
38-040-1000F
DEMPAX-F
Ø 250 mm Disc, 1000 Grit
38-040-1200F
DEMPAX-F
Ø 250 mm Disc, 1200 Grit
38-040-2000F
DEMPAX-F
Ø 250 mm Disc, 2000 Grit
38-050-060F
DEMPAX-F
Ø 300 mm Disc, 60 Grit
38-050-120F
DEMPAX-F
Ø 300 mm Disc, 120 Grit
38-050-180F
DEMPAX-F
Ø 300 mm Disc, 180 Grit
38-050-240F
DEMPAX-F
Ø 300 mm Disc, 240 Grit
38-050-320F
DEMPAX-F
Ø 300 mm Disc, 320 Grit
38-050-400F
DEMPAX-F
Ø 300 mm Disc, 400 Grit
38-050-600F
DEMPAX-F
Ø 300 mm Disc, 600 Grit
38-050-800F
DEMPAX-F
Ø 300 mm Disc, 800 Grit
38-050-1000F
DEMPAX-F
Ø 300 mm Disc, 1000 Grit
38-050-1200F
DEMPAX-F
Ø 300 mm Disc, 1200 Grit
38-050-2000F
DEMPAX-F
Ø 300 mm Disc, 2000 Grit
CATCHY System Accessories
39-083-200
CFP
Ø 200 mm, Catchy Fix Plate (1 pcs)
39-083-250
CFP
Ø 250 mm, Catchy Fix Plate (1 pcs)
39-083-300
CFP
Ø 300 mm, Catchy Fix Plate (1 pcs)
MAGNETO Diamond Grinding Discs
MAGNETO I Diamond Grinding Disc for Planar Grinding and MAGNETO II Diamond Grinding Disc for fine
grinding offer wonderful advantages:
Only water is needed (No additional diamond suspensions or lubricant).
The same disc can be used for grinding hard as well as soft materials.
Very clean working environment.
Very high edge sharpness and scratchfree surface.
Very short preparation time.
MAGNETO Diamond Coarse Grinding Discs (1 Pc. Per Pack)
Order No
Code
Description
38-020-054
MAGNETO I
Ø200 MAGNETO Diamond Disc, 54 mic.
38-040-054
MAGNETO I
Ø250 MAGNETO Diamond Disc, 54 mic.
38-050-054
MAGNETO I
Ø300 MAGNETO Diamond Disc, 54 mic.
38-020-018
MAGNETO II
Ø200 MAGNETO Diamond Disc, 18 mic.
38-040-018
MAGNETO II
Ø250 MAGNETO Diamond Disc, 18 mic.
38-050-018
MAGNETO II
Ø300 MAGNETO Diamond Disc, 18 mic.
MAGNETO Diamond Fine Grinding Discs (1 Pc. Per Pack)
38-020-006
MAGNETO III
'Ø200 MAGNETO Diamond Disc, 6 mic.
38-040-006
MAGNETO III
Ø250 MAGNETO Diamond Disc, 6 mic.
38-050-006
MAGNETO III
Ø300 MAGNETO Diamond Disc, 6 mic.
38-020-003
MAGNETO IV
Ø200 MAGNETO Diamond Disc, 3 mic.
38-040-003
MAGNETO IV
Ø250 MAGNETO Diamond Disc, 3 mic.
38-050-003
MAGNETO IV
Ø300 MAGNETO Diamond Disc, 3 mic.

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COMPO Fine Grinding Discs
The COMPO Grinding discs are non-diamond grinding discs developed to be used with diamond
suspensions or Duo products. The honeycomb cell structure allows the uniform, regular distribution of
the periodically pulverized diamond abrasive suspension. The use of the abrasive suspension is
optimized, thereby reducing the diamond product’s consumption.
COMPO H & S Fine Grinding Discs
For single step fine grinding
Can be used with diamond suspensions or 2 in 1 duo diamond products
Shorter preparation time
COMPO-H is used for grinding of materials >200 HV
COMPO-S is used for grinding soft and non-ferrous materials
Improves efficiency by reducing processing steps
Provides optimum flatness and high edge retention
COMPO Composite Fine Grinding Discs (1 Pc. Per Pack)
Order No
Code
Description
40-010-200
COMPO-H
Ø200 COMPO Composite Grinding Disc - for Hard Materials
40-010-250
COMPO-H
Ø250 COMPO Composite Grinding Disc - for Hard Materials
40-010-300
COMPO-H
Ø300 COMPO Composite Grinding Disc - for Hard Materials
40-020-200
COMPO-S
Ø200 COMPO Composite Grinding Disc - for Soft & NF Materials
40-020-250
COMPO-S
Ø250 COMPO Composite Grinding Disc - for Soft & NF Materials
40-020-300
COMPO-S
Ø300 COMPO Composite Grinding Disc - for Soft & NF Materials
Polishing Clothes
There are three types of polishing clothes; Woven, Non-Woven and Flocked.
Woven cloths offer ‘hard surface’ polishing properties and guarantee flat pre-polishing, without
deterioration of the edges.
Non-woven cloths are used on very hard materials for high precision surface finishing such as
glass, quartz, sapphire and semi- conductors.
The Flocked cloths, guarantee a super-polished finish. The polishing duration must be as short as
possible, to avoid inclusions from being extracted.
Order No
Code
Description
39-013-200
METAPO-P
Ø 200 mm, for 6 micron diamonds
39-033-200
METAPO-B
Ø 200 mm,. for 3-1 micron diamonds
39-043-200
METAPO-V
Ø 200 mm, for 1-0,1 micron diamonds or alumina
39-015-200
FEDO-6J
Ø 200 mm, for 6 micron diamonds
39-025-200
FEDO-3
Ø 200 mm, for 3 micron diamonds
39-065-200
FEDO-1
Ø 200 mm, for 1 micron diamonds
39-055-200
FEDO-1N
Ø 200 mm, for 0,25 micron diamonds

20
39-085-200
COLLO
Ø 200 mm, for colloidal silica
39-090-200
PETRI
Ø 200 mm, for petrography
39-005-200
NOWO
Ø 200 mm, for 6-1 micron diamonds
39-200-SPC
MIX
Ø 200 mm, (1 of each METAPO-P, METAPO-B, FEDO-3, FEDO-1, FEDO-1N)
39-013-250
METAPO-P
Ø 250 mm, for 6 micron diamonds
39-033-250
METAPO-B
Ø 250 mm,. for 3-1 micron diamonds
39-043-250
METAPO-V
Ø 250 mm, for 1-0,1 micron diamonds or alumina
39-015-250
FEDO-6J
Ø 250 mm, for 6 micron diamonds
39-025-250
FEDO-3
Ø 250 mm, for 3 micron diamonds
39-065-250
FEDO-1
Ø 250 mm, for 1 micron diamonds
39-055-250
FEDO-1N
Ø 250 mm, for 0,25 micron diamonds
39-085-250
COLLO
Ø 250 mm, for colloidal silica
39-090-250
PETRI
Ø 250 mm, for petrography
39-005-250
NOWO
Ø 250 mm, for 6-1 micron diamonds
39-250-SPC
MIX
Ø 250 mm, (1 of each METAPO-P, METAPO-B, FEDO-3, FEDO-1, FEDO-1N)
39-013-300
METAPO-P
Ø 300 mm, for 6 micron diamonds
39-033-300
METAPO-B
Ø 300 mm,. for 3-1 micron diamonds
39-043-300
METAPO-V
Ø 300 mm, for 1-0,1 micron diamonds or alumina
39-015-300
FEDO-6J
Ø 300 mm, for 6 micron diamonds
39-025-300
FEDO-3
Ø 300 mm, for 3 micron diamonds
39-065-300
FEDO-1
Ø 300 mm, for 1 micron diamonds
39-055-300
FEDO-1N
Ø 300 mm, for 0,25 micron diamonds
39-085-300
COLLO
Ø 300 mm, for colloidal silica
39-090-300
PETRI
Ø 300 mm, for petrography
39-005-300
NOWO
Ø 300 mm, for 6-1 micron diamonds
39-300-SPC
MIX
Ø 300 mm, (1 of each METAPO-P, METAPO-B, FEDO-3, FEDO-1, FEDO-1N)
Diamond Products
Diamaond Pastes, Monocrystalline
Order No
Code
Description
39-301-M
DIAPAT-M
Diamond Paste, 0.25 Mic., 10gr. syringe
39-311-M
DIAPAT-M
Diamond Paste, 1 Mic., 10gr. syringe
39-321-M
DIAPAT-M
Diamond Paste, 3 Mic., 10gr. syringe
39-331-M
DIAPAT-M
Diamond Paste, 6 Mic., 10gr. syringe
39-341-M
DIAPAT-M
Diamond Paste, 9 Mic., 10gr. syringe
Diamaond Pastes, Polcrystalline
39-301-P
DIAPAT-P
Diamond Paste, 0.25 Mic., 10gr. syringe
39-311-P
DIAPAT-P
Diamond Paste, 1 Mic., 10gr. syringe
39-321-P
DIAPAT-P
Diamond Paste, 3 Mic., 10gr. syringe
39-331-P
DIAPAT-P
Diamond Paste, 6 Mic., 10gr. syringe
39-341-P
DIAPAT-P
Diamond Paste, 9 Mic., 10gr. syringe
Diamond Suspensions, Monocrystalline
39-400-M
DIAPAT-M
Diamond Suspension 0.25Mic. 250 ml, bottle with sprayer
39-410-M
DIAPAT-M
Diamond Suspension1 Mic. 250 ml, bottle with sprayer