Metrologic MS9590 VOYAGERGS series User manual

METROLOGIC INSTRUMENTS, INC.
MS9590 VoyagerGS™Series
Single-Line Hand Held Laser Scanner
Installation and User's Guide

Copyright
© 2008 by Metrologic Instruments, Inc. All rights reserved. No part of this
work may be reproduced, transmitted, or stored in any form or by any means
without prior written consent, except by reviewer, who may quote brief
passages in a review, or provided for in the Copyright Act of 1976.
Trademarks
Metrologic is a registered trademark of Metrologic Instruments, Inc.
Products identified in this document are hereby acknowledged as
trademarks, registered or otherwise, of Metrologic Instruments, Inc. or their
respective companies.

ii
TABLE OF CONTENTS
Introduction
Product Overview ............................................................................................. 1
Scanner and Accessories................................................................................. 2
Scanner Components....................................................................................... 4
Cable Installation and Removal........................................................................ 5
Labels............................................................................................................... 6
Scanner Installation
RS232 (-14)...................................................................................................... 7
RS485 (-106).................................................................................................... 8
Keyboard Wedge (-47) ..................................................................................... 9
Stand-Alone Keyboard (-47)........................................................................... 10
USB (-38 and -106) ........................................................................................ 11
Additional Settings for EAS Equipped Models................................................ 12
Stands
Flex Stand (PN 46-00709)
Components ............................................................................................... 13
Assembly.................................................................................................... 14
Optional Fixed Mount ................................................................................. 15
Optional Wall/Tabletop Stand (PN 46-00885)
Optional Fixed Mount ................................................................................. 16
Scanner Operation
Default Modes of Operation............................................................................ 17
Scanning with the Manual Activation Mode .................................................... 17
Maintenance................................................................................................... 17
Indicators
Audible ........................................................................................................... 18
Visual ............................................................................................................. 19
Failure Modes................................................................................................. 20

iii
TABLE OF CONTENTS
Configuration Modes .......................................................................................... 21
Upgrading the Flash ROM Firmware.................................................................. 22
Depth of Field
MS9590.......................................................................................................... 23
MS9591.......................................................................................................... 24
IR Activation Range
MS9590.......................................................................................................... 25
MS9591.......................................................................................................... 25
Applications and Protocols ................................................................................. 26
Troubleshooting Guide ....................................................................................... 27
Design Specifications
Operational..................................................................................................... 30
Mechanical ..................................................................................................... 31
Electrical......................................................................................................... 31
Environmental ................................................................................................ 31
Scanner and Cable Terminations
Scanner Pinout Connections .......................................................................... 32
Cable Connector Configurations .................................................................... 33
Limited Warranty ................................................................................................ 35
Regulatory Compliance
Safety ............................................................................................................. 36
EMC ............................................................................................................... 37
Patents ............................................................................................................... 39
Index .................................................................................................................. 40
Contact Information and Office Locations........................................................... 42

1
INTRODUCTION
Product Overview
The MS9590 VoyagerGS™ series is part of Metrologic’s extensive Voyager®
branded hand-held laser scanning product family. The VoyagerGS series is the
first Voyager®product to feature trigger scanning in its design. The VoyagerGS
provides an aggressive solution for scanning all standard 1D bar codes in a new
ergonomic form factor that maximizes comfort and reduces fatigue.
Key product features include:
•Rapid scan speed of 100 scans per second
•Extended depth of field
•CodeGate®data transmission technology
•Manual-trigger operation and automatic in-stand detection
•Data formatting
•Easy configuration with MetroSelect®bar codes and MetroSet®2
Windows®compatible software
•Optional integration of Checkpoint EAS deactivation antenna
•Optional high-density model, MS9591
MODEL INTERFACE
MS9590 – 14 RS232 - TXD, RXD, RTS, CTS, DTR, DSR
MS9590 – 47 Keyboard Wedge, Stand-Alone Keyboard and RS232 Transmit/Receive
MS9590 – 106 RS485, USB** and RS232 Transmit/Receive
High Density Models
MS9591– 14 RS232 - TXD, RXD, RTS, CTS, DTR, DSR
MS9591 – 47 Keyboard Wedge, Stand-Alone Keyboard and RS232 Transmit/Receive
MS9591 – 106 RS485, USB** and RS232 Transmit/Receive
EAS Equipped Models
MS9590-38-EAS USB* and RS232 Transmit/Receive with EAS
MS9590-40-EAS USB, IBMOEM with EAS
* Scanner model is configurable for Keyboard Emulation Mode or Bi-Directional USB
Serial Emulation Mode. The default setting is Keyboard Emulation Mode.
** Scanner model is configurable for Keyboard Emulation Mode, Bi-Directional USB
Serial Emulation Mode, or IBM OEM. The default setting is Keyboard Emulation Mode.
Applicable for IBM®host applications

2
INTRODUCTION
Scanner and Accessories
BASIC KIT
Part # Description
MS9590
or
MS9591
MS9590 Bar Code Scanner
or
MS9591 High-Density Bar Code Scanner
00-02544 MetroSelect Single-Line Configuration Guide
00-05150 MS9590 Series Single-Line Hand Held Laser Scanner
Installation and User’s Guide
 Available for download at www.metrologic.com/corporate/download
OPTIONAL ACCESSORIES
Part # Description
46-00709 Flex Stand
46-00885 Wall Mount
AC to DC Power Transformer- Regulated 5.2VDC @ 1A output.
46-00525 90VAC to 255VAC, United States, Canada and Japan
46-00526 90VAC to 255VAC, Continental European
46-00870 90VAC to 255VAC, United Kingdom
46-00528 90VAC to 255VAC, Australia
46-00529 90VAC to 255VAC, China
Other items may be ordered for the specific protocol being used. To order additional items,
contact the dealer, distributor, or call Metrologic’s Customer Service Department at
1-800-ID-METRO or 1-800-436-3876.

3
INTRODUCTION
Scanner and Accessories
OPTIONAL ACCESSORIES
Part # Description
Cable Compatibility Warning
Use only MS9590 series compatible product cables from the list below.
Damage may occur to the scanner if incompatible cables are used.
Any damage incurred from incorrect cable usage will void the limited
warranty shown on page 35.
53-53000x-3 RS232 PowerLink Cable with Built in Power Jack
Black Coiled Cord with Long Strain Relief
53-53802x-N-3 Keyboard Wedge Cable with Adapter Cable
Black Coiled Cord with Long Strain Relief
53-53820x-N-3 Stand-Alone Keyboard Cable
Black Coiled Cord with Long Strain Relief
53-53813x-N-3 USB Cable, Locking Plus-Power™ Type A
Black Coiled Cord with Long Strain Relief
53-53809x-N-3 USB Cable, Type A
Black Coiled Cord with Long Strain Relief
MVC** Metrologic Voltage Converter Cable
±12VDC to +5.2VDC for RS485Applications
** Contact a customer service representative for additional information on
the MVC converter cable series and the host connections available.
Applicable for IBM®host applications
The following cables are only for MS9590 models equipped with EAS.
55-55809x-N-E-3 USB Cable, Type A, with EAS Connection Wire
Black Straight Cord with Long Strain Relief
55-55800x-E-3
RS232 PowerLink Cable with Built in Power Jack
and EAS Connection Wire
Black Straight Cord with Long Strain Relief
Other items may be ordered for the specific protocol being used. To order additional items,
contact the dealer, distributor, or call Metrologic’s Customer Service Department at
1-800-ID-METRO or 1-800-436-3876.

4
INTRODUCTION
Scanner Components
No. Item Description
1 Window Laser Aperture
2 Trigger See How to use CodeGate on page 17
3 Cable Connection 10-pin RJ45, Female Socket,
See Scanner Pinout Connections on page 32
4 Speaker See Audible Indicators on page 18
5 White LED See Visual Indicators on page 19
6 Blue LED See Visual Indicators on page 19
7 Yellow LED See Visual Indicators on page 19
8 Cable Release Pin-Hole See The PowerLink Cable on page 5
Figure 1. Scanner Components

5
INTRODUCTION
Cable Installation and Removal
Installation
Important: If the cable is not fully latched, the unit can power intermittently.
Figure 2. Connecting the Cable
1. Plug the 10-pin RJ45 end of the cable into the 10-pin socket on the scanner.
There will be an audible click when the connector lock engages.
2. Gently pull on the cable strain relief to insure the cable is securely installed.
Removal
Before removing the cable from the scanner, Metrologic recommends that power
to the host system be turned off. If the cable is a PowerLink cable, disconnect
the power supply on the cable.
Figure 3. Releasing the Cable
1. Locate the small dimple on the handle of the unit near the cable connection.
2. Bend an ordinary paperclip into the shape shown above in Figure 3.
3. To release the cable lock, push the end of the paperclip through the rubber
on the handle where the dimple is located.
4. There will be an audible click when the connector lock releases. Pull gently
on the strain-relief of the cable to separate the cable from the scanner.

6
INTRODUCTION
Labels
Every MS9590 and MS9591 has a serial number label located on the underside
of the scanner head and molded text on the scanner handle. The label and
molded text provide important information such as the unit’s date of manufacture,
serial number, CE and caution information. See Figure 4 for examples of these
items and their location on the scanner.
Figure 4 . Molded Text and Serial Number Label
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner
must meet the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC
60950-1.
To maintain compliance with standard CSA-C22.2 No. 60950-1/UL 60950-1 and norm
EN/IEC 60950-1, the power source should meet applicable performance requirements for
a limited power source.