Microtec ROBWAY 1502 User manual

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MICROTEC ENGINEERING
EXTERNAL WARNING LIGHT
INSTALLATION INSTRUCTIONS
ROBWAY 1502
ESTIMATED TIME OF INSTALLATION: 3 HOURS
DISCLAMER: Emton Pty Ltd, Trading as Microtec Engineering, do not take any responsibility for
any damage caused installing this product

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ROBWAY 1502 INSTRUCTIONS
Read all instructions before commencing
PRE-INSTALLATION CHECKS
1. Turn on machine and turn the computer on. Verify that crane is in safe
working condition and no alarms or errors are displayed.
2. Raise boom to the full extent. Doing this will pressurize the cylinders and
bring the moment to 100%. Check that all unsafe motions (Luff down,
winch up, Tele out) are in-operable and safe functions (winch down, tele in)
are operable. Note: This is provided the unit has a cut-off system fitted.
Some machines even with cut-off, may not allow safe functions without
O/R.
3. Then turn the over-ride switch and confirm all unsafe functions are
operational. Beware: Autostop functions will not operate during over-ride.
Should any of these tests fail call Microtec for service
INSTALLATION OF INPUTS
PREINSTALLATION PREPARATION
1. Isolate batteries during installation with isolator switch.
2. Open up Robway Switch box – this is usually located under the dash
on the right side wall with the over-ride key.
3. Mount the Activation box in a suitable position near this switch box.
4. Strip approx. 15cm of insulation from the 7-core cable to expose the
wires.
5. Feed this cable into the switch box.
6. Run the other end of the cable to the activation box.

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SWITCH
NO. SWITCH POSITION
1 On
2 Off
3 On
4 Off
5 Off
6 On
CONNECTIONS TO ROBWAY 1502
7 CORE
CABLE
Yellow
Red
Blue
White
Black
Yellow
Red
Blue
White
Black
Use ferrule crimps provided to make
the connections to the activation box.
You may also need to shorten the
length of the ferrules so the lid can
close easily.
Unused wires from 7
core cable may be cut
off from the loom.
SEE NOTE 1
SEE
NOTE 3
SEE NOTE 2
SEE NOTE 4
Insert the resistors
supplied.
* if motion cut
relay exists, there
is no need for
resistor on red
wire.

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Connect the blue wire from the loom to the pink wire on the terminal strip. Located 1st
terminal on the right (shown in the connection diagram below).
Connect the resistor shown in the diagram on p.3.
Connect the red wire from the loom to the yellow wire on the terminal strip. Located 5th
terminal from the left (shown in the connection diagram below).
Confirm that the other side of this termination goes to a relay shown in the diagram. If not,
then connect the resistor as shown in the diagram on p.3.
NOTES
Connect the yellow wire from the loom to the green wire on the terminal strip. Located 1st
terminal on the left (shown in the connection diagram below).
Connect the resistor shown in the diagram on p.3.
Connect the white wire of the loom to the brown wire from the terminal strip. Located 2nd
terminal from the left (shown in the connection diagram below).
Connect the black wire of the loom to the blue wire from the terminal strip. Located 2nd
terminal from the right (shown in the connection diagram below).