
Safety
Precautions
8.Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that
this will not exceed the permissible voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while livein the presence
of a flammable atmosphere. The test apparatus shall be at the correct rating.Replace components
only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant
in the atmosphere from a leak.
9. Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges
or any other adverse environmental effects. The check shall also take into account the effects of
aging or continual vibration from sources such as compressors or fans.
10.Detection of ammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or
detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall
not be used.
The following leak detection methods are deemed acceptable for systems containing
flammable refrigerants. Electronic leak detectors shall be used to detect flammable refrigerants,
but the sensitivity may not be adequate, or may need re-calibration. (Detection equipment shall
be calibrated in a refrigerant-free area). Ensure that the detector is not a potential source of
ignition and is suitable for the refrigerant used. Leak detection equipment shall be set at a
percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed and
the appropriate percentage of gas (25 % maximum) is confirmed. Leak detectionfluids are
suitable for use with most refrigerants but the use of detergents containing chlorine shall be
avoided as the chlorine may react withthe refrigerant and corrode the copper pipe-work. If a
leak is suspected, all naked flames shall be removed/extinguished. If a leakage of refrigerant is
found which requires brazing, all of the refrigerant shall be recovered from the system, or
isolated (by means of shut off valves) in a part of the systemremote from the leak. Removal of
refrigerant shall be according to Removal andevacuation.
11.Removal and evacuation
When breaking into the refrigerant circuit to make repairs – or for any other purpose–
conventional procedures shall be used. However, for flammable refrigerants it is important that
best practice be followed, since flammability is aconsideration. The following procedure shall
be adhered to:
a) safely remove refrigerant following local and national regulations;
b) purge the circuit with inert gas;
c) evacuate (optional for A2L);
d) purge with inert gas (optional for A2L); e) open the circuit by cuttingor brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders if ventingis not allowed
by local and national codes. For appliances containing flammable refrigerants, the system shall be
purged with oxygen-free nitrogen to render the appliance safe for flammable refrigerants. This
process might need to be repeated several times. Compressed air or oxygen shall not be used for
purging refrigerant systems. For appliances containing flammablerefrigerants, refrigerants purging
shall be achieved by breaking the vacuum in the system with oxygen-free nitrogen and continuing
to fill until the working pressure is achieved, then ventingto atmosphere, and finally pulling down
to a vacuum (optional for A2L). This process shall be repeated until no refrigerant is within the system
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