Miele W 1113 Manual

Technical Information
Touchtronic Clothes Washers
Includes: W1113, W1119, W1203, W1213, W1215
© 2004 Miele

Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
Touchtronic Clothes Washers – Table of Contents
A Warning and Safety Instructions..............................................................7
1 General Information ...........................................................................7
B Modification History ...................................................................................8
C Technical Data ............................................................................................9
D Layout of Electrical Components............................................................11
010 Casing, Front Panel and Lid ....................................................................12
1 Technical Data .................................................................................13
2 Function ...........................................................................................13
3 Fault Repair .....................................................................................13
4 Service .............................................................................................14
4.1 Lid - Removal ......................................................................14
4.2 Plinth - Removal ..................................................................14
4.3 Front Panel - Removal..........................................................14
4.4 Side Panel - Removal..........................................................15
020 Door and Door Lock .................................................................................16
1 Technical Data .................................................................................17
2 Function ...........................................................................................17
2.1 Electro-Mechanical Door Lock.............................................17
3 Fault Repair .....................................................................................17
4 Service .............................................................................................17
030 Suds Container, Drum, Bearing and Heater Element ............................18
1 Technical Data .................................................................................19
2 Function ...........................................................................................20
2.1 Overheating Protection.........................................................20
2.2 Temperature Sensor NTC ....................................................20
2.3 Foam Sensing ......................................................................21
2.3.1 Excess Foam When Heating During Main Wash........21
2.3.2 During Rinsing Excess Foam in the Drum Vent or
Order Trap ..................................................................21
2.3.3 During Spinning Excess Foam in the Drum ................21
2.4 Imbalance Sensing...............................................................21
3 Fault Repair .....................................................................................22
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
Touchtronic Clothes Washers – Table of Contents (continued)
4 Service .............................................................................................22
4.1 Temperature Sensor - Removal ...........................................22
4.2 Heater Element Replacement...............................................23
4.3 Door Seal - Removal ............................................................24
4.4 Imbalance Sensor - Removal ...............................................24
040 Water Intake ..............................................................................................25
1 Technical Data .................................................................................26
2 Function ...........................................................................................26
2.1 Water Path Control System ..................................................26
3 Fault Repair .....................................................................................27
3.1 Spin Before First Water Intake Not Possible ........................27
4 Service .............................................................................................27
4.1 Detergent Dispenser Removal..............................................27
4.2 Water Path Control System - Removal.................................28
050 Drainage ....................................................................................................29
1 Technical Data .................................................................................30
2 Function ...........................................................................................30
2.1 Increasing Drain Pump Head Height to 1.8M........................30
3 Fault Repair .....................................................................................30
4 Service .............................................................................................31
4.1 Drain Pump - Removal ..........................................................31
4.2 Non-return Valve - Removal ..................................................32
060 Drives.........................................................................................................33
1 Technical Data .................................................................................34
2 Function ...........................................................................................34
2.1 Motor Control........................................................................34
3 Fault Repair .....................................................................................35
4 Service .............................................................................................35
4.1 Main Motor - Removal ..........................................................35
4.2 Motor Module - Removal ......................................................35
4.3 Motor Brush - Replacement ..................................................36
070 Fascia Panel and Controls ........................................................................37
1 Technical Data ..................................................................................38
2 Function ...........................................................................................38
2.1 Fault Dialogue ......................................................................38
3 Fault Repair .....................................................................................38
3.1 Fault Indication - Quick Reference .......................................38
3.2 Check Inlet and Drain LED’s Flash Together .......................40
3.3 Digital Display Shows: – – – .................................................40
3.4 Fault Code F1 NTC Sensor Short-Circuited .........................41
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
Touchtronic Clothes Washers – Table of Contents (continued)
3.5 Fault Code F2 NTC Sensor Open-Circuited .........................41
3.6 Fault Code F10 Water Intake ...............................................42
3.7 Fault Code F11 Water Drainage...........................................43
3.8 Fault Code F15 Hot Water Intake.........................................44
3.9 Fault Code F16 Excess Foam ..............................................45
3.10 Fault Code F20 Heating .......................................................45
3.11 Fault Code F41 Faulty EEPROM / Data Fault ......................46
3.12 Fault Code F43 Control/Power Electronic Incompatible .......46
3.13 Fault Code F47 Control/Power Module Interface Fault.........46
3.14 Fault Code F51 Pressure Sensor .........................................47
3.15 Fault Code F53 Tachogenerator...........................................47
3.16 Fault Code F63 Water Path Control Unit ..............................48
3.17 Fault Code F65 Drum Light Assembly Fault.........................48
3.18 Locked LED Lights Up..........................................................49
3.19 Locked LED Flashing ...........................................................49
4 Service ............................................................................................50
4.1 Programming Mode..............................................................50
4.2 Demonstration Mode Activation/Deactivation .......................57
4.3 Service Mode .......................................................................58
090 Electrical System, Power Module and Heater Relay..............................64
1 Technical Data .................................................................................65
2 Function ...........................................................................................65
2.1 Heater Relay - Switching ......................................................65
3 Fault Repair .....................................................................................65
4 Service .............................................................................................66
4.1 Power Electronic - Removal .................................................66
4.2 Heater Relay - Removal .......................................................67
4.3 Interference Suppression Filter - Removal ...........................67
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
Touchtronic Clothes Washers – List of Figures
D-1: Layout of Components .................................................................11
010-1: Layout of Components ..................................................................13
030-1: Imbalance sensor..........................................................................21
030-2: Heater Element Replacement .......................................................24
040-1: Water Path Control System(Close-Up) .........................................26
040-2: Water Path Control System...........................................................28
050-1: Drain Pump - Removal..................................................................31
060-1: Pulse Width Modulation Motor Speed Control ..............................34
060-2: Main motor Assembly....................................................................35
060-3: Motor Brush - Replacement ..........................................................36
070-1: Drum Lamp Assembly...................................................................48
090-1: Power Electronic - Removal..........................................................66
Touchtronic Clothes Washers – List of Tables
C-1: Technical Data (1 of 2) ..................................................................9
C-2: Technical Data (2 of 2) ................................................................10
C-3: Overview of Model Numbers .......................................................10
C-4: Electrical information ...................................................................10
030-1: Technical Data ............................................................................19
030-2: Temperature Sensor Values .......................................................20
040-1: Water Path Control System ........................................................26
050-1: Drain Pump Specifications ..........................................................30
070-1: Fault Indication Quick Reference ................................................39
070-2: Fault Indication Quick Reference - Continued.............................39
070-3: Programming Functions ..............................................................51
070-4: Programming Functions Continued.............................................52
070-5: Programming Functions Continued.............................................53
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
Touchtronic Clothes Washers – List of Tables (continued)
070-6: Programming Functions Continued.............................................54
070-7: Programming Functions Continued.............................................55
070-8: Programming Functions Continued.............................................56
070-9: Service Mode ..............................................................................61
070-10: Service Mode ..............................................................................62
070-11: Service Mode ..............................................................................63
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
A Warning and Safety Instructions
1 General Information
Service of this appliance should only be performed by qualified
personnel; in accordance with local and national codes.
Power should be disconnected from the appliance during service
procedures. Unplug the appliance or shut off the appropriate circuit
breaker.
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
B Modification History
04/2004 Miele USA Preliminary Information
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
C Technical Data
Frontloader
Version
Spaceframe construction
Fascia panel version Light-touch buttons
Door lock Electromagnetic release
Drum Honeycomb drum
Casing
Drum diameter 480 mm (18.9 in.)
Maximum load, dry
laundry
5 Kg (11.02 lbs) – W1113 and W1119
6 Kg (13.23 lbs)– W1203, W1213 and
W1215
Suds
container
Drum opening
dimensions 300 mm (11.81 in)
Cold water connection: Water Path
Control Unit and single solenoid valve
Water intake
Hot water connection: Single solenoid
valve
Water path
Drainage 240VAC Drain Pump
Belt drive
Ribbed drive belt, motor spindle
diameter: 27.5 mm (1.08 in.), axis-
center difference: 366 mm (14.41 in.),
gearing (no. of motor rotations for one
drum rotation): 10.6
Electric motor DC series-wound motor
Control Pulse-width modulated (PWM) DC
Drive
Speed monitoring Tachogenerator
Table C-1: Technical Data (continued on Table C-2)
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
Control panel/display
module
Control panel/display module with
light-touch buttons
Control
technology
Control/Power module Novotronic IV Midi. Software update
feature via serial optical PC interface
Process technology /
Drum rhythm
Hydromatic IV D, program update
feature available
Load monitoring Displacement sensor (inductive)
(optional)
Level monitoring
Analog Pressure Sensor (ADS)
integrated on the control/power
module (SLT)
Suds temperature
sensor NTC (R30)
Rinse sensor The suds temperature sensor also
functions as the rinse sensor
Speed-imbalance recognition
Wash
technology
Imbalance monitoring Imbalance sensor. Present only on
models with spin > 1400 rpm.
Table C-2: Technical Data (continued from Table C-1)
Overview of Models
Model Number Capacity Lbs. Additional Information
W1113 5 Kg 11.02 Angled Controls
W1119 5 Kg 11.02 Flat Controls Full Décor Panel
W1203 6 Kg 13.23 Flat (No delay)
W1213 6 Kg 13.23 Angled Controls
W1215 6 Kg 13.23 Angled Controls, Stainless Steel
Table C-3: Overview of model numbers
Electrical Information
Electrical Requirements Electrical Connection
120/240 (208) VAC
(4 wire connection)
60 Hz, 15amp Circuit
NEMA 14-30 Molded Plug
(Do not remove)
Table C-4: Electrical information
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
D Layout of Electrical Components
1. (Y14) Inlet Valve - Cold
2. (M24) Motor - Water Path Control Unit
3. (Y12) Inlet Valve – Hot
4. (Z1) Interference Suppressor
5. (1n1) Control/Power Electronic
6. (K1/1) Heating Relay
7. (2n1) Control Panel/Display Module
8. (S2) Switch – On/Off
9. (S4) Switch – Door/Lid
10. Imbalance Sensor
11. (M5) Motor - Drum Drive
12. (B8) Float Switch
13. (M8) Drain Pump
14. (R30) NTC Temperature Sensor
15. (R1) Heater Element
16. (A2) Door Lock
Figure D-1: Layout of Components
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
010 Casing, Front Panel and Lid
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
Figure 010-1: Layout of Components
1 Technical Data
n/a
2 Function
n/a
3 Fault Repair
n/a
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
4 Service
4.1 Lid - Removal
1. Remove the screw caps from the lid side edges.
2. Loosen the lid screws about 4 to 5 turns – max. Do not
completely remove the screws.
3. Press the screws in to release the retaining tabs. Lift the lid at
the front, slide it to the rear and lift from appliance to remove.
4.2 Plinth (Toekick) - Removal
1. From the bottom of the toekick, apply pressure upward
2. Pull the toekick away from the appliance.
4.3 Front Panel - Removal
1. Remove the Plinth (010 4.2)
2. Open the door.
3. Remove the clamping ring, that secures the sealing to the front
cover.
4. Unfasten the sealing ring and fold it back towards the drum.
5. Remove the Door Lock screws.
6. Remove the 10mm Bolt.
7. Close the door.
8. Remove the two screws from the bottom corners of the front
panel.
9. Hold the sides of the front panel, tilt the bottom edge forwards
and pull gently to release it from the plastic lugs on the Control
Panel Frame.
10.Lift the panel away from the front of the appliance.
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
4.4 Side Panel - Removal
1. Remove the Lid (010 4.1).
2. Remove the Front Panel (010 4.3).
3. Remove the three screws from the rear edges of each panel,
Figure 010-1.
Warning!
The 2 middle screws / washers provide the grounding for the
side panels – ensure the screws are secured during re-
assembly.
4. Remove the three screws from the top edge of each panel.
5. Remove the three screws from the front edge of each panel.
6. Pull out the top of the side panel slightly.
7. Push down the panel to unclip it from the bottom of the frame.
Note
To refit the side panel, support the panel while holding against
the underside of the bottom frame at an angle. Lift the panel into
position and align the top edge of the panel to the frame.
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
020 Door and Door Lock
16

Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
1 Technical Data
n/a
2 Function
2.1 Electro-Mechanical Door Lock
The door lock cannot be opened if any of the following exist:
Drum speed is above 7 rpm (measured by the Tachogenerator)
Water is present (measured by the Level Switch / Electronic)
The drum temperature is above 131F (55°C) (as measured by
the Temperature Sensor and Electronic).
3 Fault Repair
n/a
4 Service
n/a
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
030 Suds Container, Drum, Bearing and
Heater Element
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
1 Technical Data
Sub-assembly Version Material Electrical
Data
Drum Micro-perforated
drum with
aluminium flange
Stainless
steel 1.4520
-
Suds Container Suspended
stainless steel
suds container
Stainless
steel 1.4520
-
Bearing Cross Cast iron -
Drum
Counterweight
Cast iron -
Drum Shaft Bearing Deep-groove ball
bearing TMB 306
ZZ 30x72x19, TMB
305 ZZ 25x62x17
-
Heater Element Tubular Heater
element with
integrated safety
temperature limiter
Surface
nickel-plated
240 (208) VAC
2100 watts
Table 030-1: Technical Data
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Technical Information
W1113, W1119, W1203, W1213 & W1215 Clothes Washers
2 Function
2.1 Overheating Protection
In the event the Heater Element remained powered (i.e. Heating
Relay contacts stuck closed), the Heater element is equipped with
an overheating protection device. Should the overheat device trip,
the Heater Element (as an assembly) must be replaced.
2.2 Temperature Sensor (NTC)
The NTC Temperature Sensor is fitted within Heater Element Seal
and is responsible for measuring the water temperature inside the
appliance. The Sensor is a Negative Thermal Coefficient design
(NTC), as the temperature increases the resistance decreases.
Temperature (°C) Resistance (k)
038.0
529.7
10 23.4
15 18.6
20 14.9
25 12.0
30 9.73
35 7.96
40 6.55
45 5.42
50 4.52
55 3.78
60 3.19
65 2.70
70 2.29
75 1.96
80 1.68
85 1.45
90 1.25
93 1.15
95 1.09
100 1.06
Table 030-2: Temperature Sensor Values
20