Millipore WP61 115 60 User manual

Chemical Duty
Vacuum/ressureum
UserGuide
CatalogueNumbers
6111560(115V,60H
6122050(20V,50H,1.7
6110060(100V,50/60H
DOMINIQUE DUTSCHER SAS

2009MilliporeCorporation.Allrightsreserved.
MilliporeandMillexareregisteredtrademarksofMilliporeCorporation.
TheMmarkisatrademarkofMilliporeCorporation.
36484,Rev.E,01/09
Notice
TheinformationinthisdocumentissubjecttochangewithoutnoticeandshouldnotbeconstruedasacommitmentbyMilliporeCorporationoranafliated
corporation.NeitherMilliporeCorporationnoranyofitsafliatedcorporationsassumesresponsibilityforanyerrorsthatmayappearinthisdocument.This
manualisbelievedtobecompleteandaccurateatthetimeofpublication.nnoeventshallMilliporeCorporationoranyofitsafliatedcorporationsbeliable
forincidentalorconsequentialdamagesinconnectionwithorarisingfromtheuseofthismanual.
DOMINIQUE DUTSCHER SAS

Introduction
TheMilliporevacuum/pressurepumpisacontinuouslyrunningconstantairowtypeunitforusewithlaboratoryequipment.Thisvacuum/pressurepump
combinesalltheadvantagesoflowerpressurepumpswiththeperfectuniformityofdiaphragmtypeoperation.tcompressesairbymeansofalong-life
diaphragm,whichexeswithinthecompressor.Thispumpisintendedforltrationofliquidsorgases,orforothercontinuousorintermittentuse,withall
typesoflterholders.
CAUTION:Alwaysusethesuppliedhydrophobicventlteroravacuum-askwatertrapinconjunctionwiththepump(seeFigures1and2.Neverpump
ordrawliquidsthroughthepump,asthiswilldamageit.
Thepumphasthesefeatures:
Themotorandpumparepermanentlylubricated.
Athermaloverloadswitchwithautomaticresetprotectsthemotor.
Lowoperatingnoiseisfurtherminimiedbyrubberfeet.
Allinternalsurfaces(exceptthestainlesssteelleafvalvesarecoatedwithTFEpolymer,topreventcorrosion.
ThediaphragmisTFE-linedtopreventattackbychemicalsorsolventvapors.
AMillex®-FA50hydrophobicventlterand27in.(69cmof1/4in.(6mm.D.siliconevacuumtubingaresuppliedwiththepump.
DOMINIQUE DUTSCHER SAS

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Rules for Safe Operation
The motor is thermally protected and will automatically restart unexpectedly when the overload device resets.
DoNOTumammableorexlosivegasesorvaorsoroeratethisuminanatmosherecontainingammable
orexlosivegasesorvaors.
Useofthisuminamannernotsecicallystatedinthisuserguidemayresultinseverebodilyinjury.
Readandunderstandtheinformationinthisownersmanualbeforeoperatingthevacuum/pressurepump.
Thevacuum/pressurepumpshouldbeoperatedinadrycleanandwellventilatedarea.
NOTEToensureroercooling,thevacuum/ressureumcoolingfanmustnotbeblockedandshouldbeaminimumof1in.(2.5cm
awayfromanywallorobstruction.
Whentheunitisnotinuse,wrapthepowercordaroundthevacuum/pressurepumpandstoreinadryplace.Donotabusethecord.
ReplacetheMillex-FA50ventlter(SLFA05010ifnecessary.
nspecthose,plug,andcordforsignsofdamagebeforeuse.Donotuseifa deciencyisfound.Neveroperateadamagedunit.ContactMilliporefor
replacementpartsseeTechnicalAssistancesectionfordetails.
Thisvacuum/pressurepumpneedsnolubrication.Applyingoiltoanypartmayresultinpollutedairdeliverytotheair-handlingequipmentandwill
damagethepump.
To  o p e r a t e  a t  m a xi m u m  e f  c i e n c y,  t h e  p u m p  s y s t e m  m u st  b e  t h o r o u g h l y  c l e an .  R e f e r  t o  t h e  M a i n t e n a n c e s e c t i o n  f o r  d e t a i l s o n  p r o p e r l y  c l e a n in g  t h e 
pump.
Compressedairblastmustneverbeaimedatanyonebecauseitcancauseseriousinjury.Keepchildrenaway.
Allvacuum/pressurepumpsgenerateheat,evenundernormaloperatingconditions.To  a v o i d  s e ri o u s  b u r n s ,  n e v e r  t o u c h t h e  h e a d  p a r t s  o r  t u b in g  d u r i n g 
andimmediatelyafteroperation.
fhighervacuumorpressureisrequired,usetheMilliporeHighOutputVacuum/ressureump(W6211560,W6222050,W6210060.
DOMINIQUE DUTSCHER SAS

ChemicalDutyVacuum/ressureump 3
UsageGuidelines
AlwaysusetheMillex-FA50ventlterand1/4inchsiliconetubing
includedwiththepumpwhenapplyingvacuum.Thiswillprevent
liquidsorvaporsfromenteringthepump.Aproperlyattached
Millex-FA50ventlterisillustratedinFigure1.
Formaximumprotectionofthepump,usetheMillex-FA50ventlter
ANDavacuumtraptoprotectthepumpfromvaporsandgases.The
vacuumtrapconsistsofa1literlteringask(Milliporecat.no.
XX1004705,No.8stopper(XX1004708andsiliconetubing.
AdditionaltubingisavailableasMilliporecat.no.XX7100004.This
assemblyisillustratedinFigure2.
Neverpumpordrawliquidsthroughthepump.Thiswilldamagethe
pump.Thelteraskandvacuumtrapshouldbeemptiedaftereach
use.
Figure1.roeruseofMillex-F50lter
Filter
holder
Millex-FA50
lterunit
Filter
ask
Vacuum
pump
Figure2.roeruseofvacuumtraandMillex-F50lter
Filter
holder
Millex-FA50
lterunit
Filter
ask
Vacuum
trap
Vacuum
pump
DOMINIQUE DUTSCHER SAS

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denticationSymbols
RNNG
ON (ower
OFF(ower
Directionofressure
Control(Valves
Hot Surface
rotectiveConductor
Terminal
umComonents
Letter Description
AHandle
BVacuumgauge
Cressuregauge
Dumphead
EVacuumvalve
Fressurevalve
GOn/offswitch
A
BC
D
EF
G
DOMINIQUE DUTSCHER SAS

ChemicalDutyVacuum/ressureump 5
TheMilliporeVacuum/ressureumpisshippedreadyforuse.Seethe
Specicationssectionforrequiredoperatingconditions.
CAUTION:Thepumpisratedforindooruseonly.
CAUTION:Besureavailablepowermatchesunitrequirements.A
groundedthree-conductorACelectricalsourceisrequired.
Unitsareavailablefor115VAC60Hor230VAC50H.
SeetheSpecicationssectionfordetailsofelectrical
supplyoptionsavailable.
1.Unpacktheunitandretainallpackingmaterialuntilyouverifyproper
productoperation.
2.Theunitrestsonfourvibrationisolatorpads.lacetheunitonasuit-
ablesurface,suchasabench,desk,ortable.Besurenottoblock
theventilationholeslocatedonthemotorhousing.
3.Selectappropriately-siedtubing,accordingtoyourapplication.Use
approximately1/4in..D.tubingtowithstandtheanticipatedpressure
orvacuum.
CAUTION:Duringvacuumltration,usethesuppliedMillex-FA50
hydrophobicventlter,topreventexcessiveamountsof
liquidsormistfromenteringthepump(gure1.For
maximumprotection,useavacuum-askwatertrap
(gure2.
4.reparethenecessaryequipmentorlterholderandconnectthe
tubingtotheequipment.Donotconnectthetubingtothepump.
5.lugthepowercordintoanappropriateelectricalsource.
CAUTION:Donotturnthepumponwithequipmentorlterholder
alreadyattached.
fthepumpisinadvertentlyturnedonwiththetubingfullyconnected
anditdoesnotrun,turnoffthepumpanddisconnectthetubing.
Restartthepumpandthenreconnectthetubing.fthepumps
thermaloverloadswitchautomaticallyshutsoffthemotor,disconnect
thetubingandallowthepumptocoolforatleast10minutesbefore
restarting.Reconnectthetubingonlyafterthepumpisoperating.
6.Turnonthepump,usingthetoggleswitchlocatedonthefrontofthe
pump.
7.Connectthetubingfromthelterholderorotherequipmenttothe
pumpandbeginyourprocedure.
8.fusingtheumforvacuumAdjustthevacuumbyclosingthe
pressureregulatorandopeningthevacuumregulatorfully(counter-
clockwise.Slowlytightendown(clockwisethevacuumregulator
untilyouobtainthedesiredvacuumreading.
fusingtheumforressureAdjustthepressurebyturningthe
vacuumregulatordownfullyandopeningthepressurefully.Slowly
tightendownthepressureregulatoruntilyouobtainthedesired
pressurereading.
9.Turnoffthepumpwhenyouarenished.Disconnectthetubingrst
fromthepumpandthenfromthelterholderorotherequipment.
HowtoUsetheChemicalDutyVacuum/ressureum
DOMINIQUE DUTSCHER SAS

6 www.millipore.com
Maintenance
Undernormaloperatingconditions,andusingproperhandlingprocedures,thechemicaldutyvacuum/pressurepumpshouldprovidemanyhoursoftrouble-
freeoperation.
Milliporedryvacuum/pressurepumpsare100oil-free.Thepumpemploysanon-lubepistonandcylinder.Nomaintenanceisnecessaryforthebearings.
Allbearingsaresealedandpermanentlylubricated.Lubricationshouldnotbeattempted.Theunitsarebuiltforcontinuousdutyoperationwithquietness
anddurability.
CAUTION:Donotlubricateanyofthepartswithoil,greaseorpetroleumproducts.Donotcleanwithacids,causticsorchlorinatedsolvents.Donot
replacetheconnectingrodormotorbearings.
RelacingtheDiahragm
1.Unscrewthefoursocket-capscrewsfromthepumpheadandunscrew
thetwoscrewsfromthepumphandle.Removethepumpheadas-
semblyfromthetopofthepump.
2.Unscrewthefourhillips-headscrews,thenremovetheretainer
plate,thediaphragmliner,andthediaphragm.
3.Replacethediaphragm(thenumberprintedonitshouldbefacing
up,aligningtheholesinthediaphragmwiththescrewholesinthe
topofthepump.
4.Replacethediaphragmliner,liningupholesinthelinerwiththe
screwholesinthetopofthepump.
5.Replacetheretainerplate,aligningthefoursmallholeswiththe
screwholesandorientingthelargeholetotheleftasshown.
Replaceandtightenthehillips-headscrews.
CAUTION:Ta k e  c a r e  n o t t o  n i c k  t h e  h e a d s  o f  th e  s c r e w s   b u r r s  c a n 
damagetheinletvalve.
6.Replacethepumpheadassemblyandtightenthesixscrewstohold
itinplace.
diaphragmliner
diaphragm
retainer platelarge hole
pumpheadassembly
DOMINIQUE DUTSCHER SAS

ChemicalDutyVacuum/ressureump 7
RelacingtheO-ring
1.Unscrewthefoursocket-capscrewsfromthepumpheadandunscrew
thetwoscrewsfromthepumphandle.Removethepumphead
assemblyfromthetopofthepump.
2.Removethevehillips-headscrewsthatholdthevalveplate
assemblytotheundersideofthepumpheadassembly.
3.RemovetheO-ringandreplaceitbypressingthenewO-ringintothe
groove.
4.Replacethevalveplateassemblywiththerecessedscrewholes
facingoutandtightenthevehillips-headscrews.
5.Replacethepumpheadassemblyandtightenthesockethead
screws.
Troubleshooting
Vacuumroblems
Leakage,contaminationandunusualout-gassingarethegeneralcauses
ofproblemsassociatedwithpoorvacuum.Tooperateatmaximum
efciency,asystemmustbethoroughlyclean.fthesystemis
completelycleanandfreefromleaks,andunwarrantedvacuum
problemsstillexist,thepumpshouldbechecked.Asimplecriterionfor
theconditionofthepumpisthedeterminationofitsmaximumvacuum
capability.Thiscanbeaccomplishedbyblockingtheintakeandreading
thevacuumlevelonthegauge.
ressureroblems
Leakageandcontaminationarethegeneralcausesofproblems
associatedwithpoorpressure.Tooperateatmaximumefciency,a
systemmustbethoroughlyclean.fthesystemiscompletelyclean
andfreefromleaks,andunwarrantedpressureproblemsstillexist,the
pump/compressorshouldbecheckedbyaservicetechnician.
TroubleshootingGuide
oor
uming
Speed
oor
ressure
Loud
Unit ossibleCause Corrective Action
Damagedvalves Replaceapper
valves
Debrisinvalves Removedebris
andcheckfor
valvedamage
DamagedO-rings ReplaceO-rings
Looseheadscrews Tightenhead
screws
Loosettings Tightenttings
underside
ofpump
head
assembly
valve plate
O-ring
groove
DOMINIQUE DUTSCHER SAS

8 www.millipore.com
Repair
Tworeplacementpartkitsareavailableforthechemicaldutyvacuum/
pressurepump.Theaccompanyingdrawingoutlinesthecontentsof
eachofthekits.Forfurtherinformationorforhelporderingthecorrect
kit,pleasecontactMilliporeTechnicalService.
Key Description
Maintenance
Kit
Rebuild
Kit
1Connectingrodassembly — —
2Diaphragm,Buna-N 1—
3Diaphragmliner,TFE 1—
4Diaphragmhold-down
plateassembly
—1
5Valveplateassembly
(includesapperleafvalves
—1
6O-ringgasket,head 1—
7umphead —1
8Vacuumregulatorassembly — —
9Vacuumgauge —1
10 ressureregulatorassembly — —
11 ressuregauge —1
12 Headscrews 4 4
13 Handlescrews 2 2
14 Handle — —
15 Rubbersuctionfeet — —
1
2
3
4
5
6
7
8
9
10
11
12
13 14
15
DOMINIQUE DUTSCHER SAS

ChemicalDutyVacuum/ressureump 9
Secications
erformance
Vacuum 24.0inchesofHg
ressure 20psicontinuous,35psiintermittent
(230Vpumpdutycycle:15minuteson,
15minutesoff
RegulatoryCompliance 115VUL/CSArecognied
230VCEcompliant
2004/108/EC
2006/95/EC
98/37/EC
SoundLevel Lessthan60dB(A
Dimensions W6111560,W6110060 W6122050
Length 7.5in.(19.1cm 10.5in.(26.7cm
Width 7in.(17.8cm 9.4in.(23.9cm
Height 8in.(20.3cm 9.7in.(24.6cm
Weight(approximate 9lbs(4.1kg 12lbs(5.4kg
Tubingconnectors Stepped1/4in.hosebarb
MaterialsofConstruction
Bodyandpumphead Die-castaluminum
Diaphragm Buna-NwithTFElining
Headgasket Buna-N
Leafvalves Highgradestainlesssteel
nternalpumpsurfaces TFE-coated
ElectricalSecications
Shaded-pole,singlephase,1/15Hmotor
115V,60Hor
100V,50/60HAC 3-pronged,groundedcordandplug
230V,50HAC HARcordage,CEE7/7(Schukoplug
Line voltage limits 10ofsupplyvoltage
Environmental Conditions
Te m p e r a t ur e 5C(41Fto40C(104F
RelativeHumidity,Max. 80fortemperaturesupto31C,
decreasingto50at40C
Altitude,Max. 2,000meters
ollutionDegree 2,perEC664(indoorusage:lab,ofce,etc.
nstallationCategory ,perEC624(locallevel:appliances,
portableequipment,etc.
Air Flow Rates
Airowratesatdifferentvacuumandpressuresettingsareshowninthe
followingtable.Forvacuumoperation,pumpexitpressureis1atmo-
sphere(14.7psi.Toobtaintheindicatedperformance,thespecied
electricalandenvironmentalspecicationsmustbemet.
Vacuum Flow Rate ressure Flow Rate
mbar in.Hg L/min CFM bar SG L/min CFM
0 0 37 1.31 0 0 37 1.31
840 525 0.88 0.3 532 1.13
670 10 18 0.64 0.7 10 27 0.95
510 15 10 0.35 1.0 15 21 0.74
340 20 40.14 1.4 20 16 0.57
200 24 0 0 1.7 25 12 0.42
— — — — 2.4 35 40.14
DOMINIQUE DUTSCHER SAS

roductOrderingnformation
ThissectionliststhecataloguenumbersfortheChemicalDutyVacuum/
ressureump.SeetheTechnicalAssistanceSectionforinformation
aboutcontactingMillipore.oucanalsobuyMilliporeproductson-lineat
www.millipore.com.
Vacuum/ressureum CatalogueNumber
115V,60HW6111560
230V,50HW6122050
100V,50/60HW6110060
Relacementarts
umpMaintenanceKitW61MNT00
includesdiaphragm,diaphragmliner,
O-ringgasket,headscrews,and
handlescrews
umpRebuildKitW61RBD00
includeshold-downplateassembly,
valveplateassembly,pumphead,
vacuumgauge,pressuregauge,
headscrews,andhandlescrews
Millex-FA50lter,10/pkSLFA05010
ressuretubing,silicone,25ftXX8000025
Vacuumtubing.silicone,4ftXX7100004
Technical Assistance
Formoreinformation,contacttheMilliporeofcenearestyou.nthe
U.S.,call1-00-MLLORE(1-800-645-5476.OutsidetheU.S.,see
yourMilliporecatalogueforthephonenumberoftheofcenearestyou
orgotoourwebsiteatwww.millipore.com/ofcesforup-to-dateworld-
widecontactinformation.oucanalsovisitthetechservicepageonour
websiteatwww.millipore.com/techservice.
Declaration of Conformity
ModelW6122050isinconformitywiththefollowingdirectives:
ElectromagneticCompatibility(EMCDirective2004/108/EC
LowVoltageDirective2006/95/EC
MachineryDirective98/37/EC
Warranty
TheapplicableMilliporeWarrantyandlimitedliabilityforproductslisted
inthispublicationmaybefoundatwww.millipore.com(searchon“Terms
andConditionsofSale.
642554
DOMINIQUE DUTSCHER SAS