MIMAKI Kebab MKII User manual

MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/ D203140-20
TABLE OF CONTENS
Foreword ...........................................................................................2
DISCLAIMER OF WARRANTY .......................................................... 2
Requests ............................................................................................. 2
Interference to televisions and radios ................................................. 2
For safe operation ............................................................................3
Symbols .............................................................................................. 3
Configuration and Function .............................................................9
Front view of Kebab MkII system ........................................................9
Rear view of Kebab MkII system ........................................................9
Front view of Kebab MkII L system ...................................................10
Rear view of Kebab MkII L system ...................................................10
Usable works ...................................................................................11
Installation of Kebab MkII system .................................................12
Attach Kebab MkII/Kebab MkII L system ......................................... 12
Attach Kebab MkII system on UJF-3042MkIIseries ..........................12
Remove the Kebab MkII system from UJF-3042MkIIseries .............16
Attach Kebab MkII L system on UJF-6042MkIIseries .......................19
Remove the Kebab MkII L system from UJF-6042MkIIseries .......... 23
Attach Kebab MkII L system on UJF-7151 plus series ..................... 26
Remove the Kebab MkII L system from UJF-7151 plus series ......... 29
Set a work ........................................................................................31
Set a work .........................................................................................31
Attention when using a work of the different diameter from the previous-
ly used work ...................................................................................... 32
Use the work holder .......................................................................33
Remove the work holder ................................................................36
Use the origin mark detection .......................................................37
Set the origin mark detection ............................................................37
Use the origin mark ........................................................................... 38
When not using the Origin mark sensor ...........................................39
Responding to “ERROR 524 WORK ORIGN MARK” .......................40
Set the start position of drawing ...................................................41
Create data to be drawn .................................................................42
Measure the work size ......................................................................42
Test drawing ....................................................................................43
Enable Kebab printing ....................................................................44
Drawing an image from source data .............................................45
Starting the drawing operation ..........................................................45
Interruption of drawing ...................................................................... 47
Maintenance ....................................................................................52
Cleaning the roller shafts ..................................................................52
Cleaning the Origin mark sensor ......................................................53
Specifications .................................................................................54

Foreword
2
Foreword
Thank you very much for purchasing Kebab MkII system/Kebab MkII L system this time.
Kebab MkII system/Kebab MkII L system is a dedicated system to print any design you like on cylindrical work.
Fully read this manual and make use of it in drawing to suit the customer’s needs.
DISCLAIMER OF WARRANTY
THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLUSIVE WARRANTY AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER ASSUMES NOR AUTHORIZES
DEALER TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY OR MAKE ANY OTHER WARRANTY
OR MAKE ANY OTHER WARRANTY IN CONNECTION WITH ANY PRODUCT WITHOUT MIMAKI’S PRIOR
WRITTEN CONSENT.
IN NO EVENT SHALL MIMAKI BE LIABLE FOR SPECIAL, INCIDNETAL OR CONSEQUENTIAL DAMAGES OR
FOR LOSS OF PROFITS OF DEALER OR CUSTOMERS OF ANY PRODUCT.
Requests
• This Operation Manual has been carefully prepared for your easy understanding, however, please do not hesitate to
contact a distributor in your district or our office if you have any inquiry.
• Description contained in this Operation Manual are subject to change without notice for improvement.
• Unauthorized reproduction of any portion of this document is strictly prohibited.
© 2016 MIMAKI ENGINEERING Co., Ltd.
Interference to televisions and radios
The product described in this manual generates low radio waves while it is in operation. The product can interfere
with radios and televisions if set up or commissioned under improper conditions. The product is not guaranteed
against any damage to specific-purpose radios and televisions.
The product’s interference with your radio or television will be checked by turning on/off the power switch of the
product. In the event that the product is the cause of interference, try to eliminate it by taking one of the following cor-
rective measures or taking some of them in combination.
• Change the direction of the receiving antenna or the feeder of your radio/television.
• Move the receiver away from the product.
• Plug the power cord of this machine into an outlet which is isolated from power circuits connected to the television set
or radio.
• Kebab MkII is an option of UJF-3042 MkIIseries and Kebab MkII L is an option of UJF-6042 MkIIseries and
UJF-7151 Plus series. Fully read the instruction manual of printers together with this manual.

For safe operation
3
For safe operation
Symbols
Symbols are used in this Operation Manual for safe operation and for prevention of damage to the machine. The
indicated sign is different depending on the content of caution.
Symbols and their meanings are given below. Please follow these instructions as you read this manual.
Contents
Failure to observe the instructions given with this symbol can result in death or serious injuries to
personnel. Be sure to read it carefully and use it properly.
Failure to observe the instructions given with this symbol can result in injuries to personnel or dam-
age to property.
Important notes in use of this machine are given with this symbol. Understand the notes thoroughly
to operate the machine properly.
Useful information is given with this symbol. Refer to the information to operate the machine prop-
erly.
Indicates the reference page for related contents.
The symbol “ ” indicates that the instructions must be observed as strictly as the CAUTION
instructions (including DANGER and WARNING instructions). A sign representing a precaution (the
sign shown at left warns of hazardous voltage) is shown in the triangle.
The symbol “ ” indicates that the action shown is prohibited. A sign representing a prohibited
action (the sign shown at left prohibits disassembly) is shown in or around the circle.
The symbol “ ” indicates that the action shown must be taken without fail or the instructions must
be observed without fail. A sign representing a particular instruction (the sign shown at left instructs
to unplug the cable from the wall outlet) is shown in the circle.

For safe operation
4
Never do the following
WARNING
• Be sure to setup the appropriate air-moving system in case of using this machine in a closed room or a room with
bad ventilation.
Cautions for constructing exhaust outlet
Please observe the following cautions to avoid breakdown of this machine.
(1) The opening area of the exhaust outlet requires more than half of the duct entrance area.
(2) If mounting a valve on the exhaust outlet, be sure to open the valve when using the machine.
• The ink used for this machine falls into the category of UN No.3082 and UN Class 9. Since the ink is flammable,
never use fire when using the machine.
• When cleaning the ink station or the head, be sure to wear the supplied goggle and gloves since you may get ink or
cleaning solution in your eyes.
• If anyone swallows ink or cleaning solution in mistake, get the person to vomit and see a doctor immediately. Do
not let him or her swallow the vomit. Then, contact the Poison Control Center.
• If you inhale a lot of vapor and feel bad, immediately move to a location of fresh air and then keep yourself warm
and quiet. Then, consult a doctor as soon as possible.
• Discard the waste ink according to the local regulations of the area that this machine is used.
WARNING
Do not disassemble or remodel the machine Handling of ink cartridges
• Never disassemble or remodel this machine and
the ink cartridge.
Disassembling or remodeling any of them will
result in electric shocks or breakdown of this
machine.
• Some of the ingredients (UV Curing initiator) have
toxic consequences to aquatic life. Avoid leak into
water system or sewage containing water.
• Store ink cartridges and waste ink tank in a place
that is out of the reach of children.
• If ink settles on the skin or clothes, immediately
wash it off with detergent or water. If you get ink in
your eyes, immediately wash your eyes with a lot
of clean water, and then consult a doctor as soon
as possible.
Do not use this machine in damp places
• Avoid damp environment to use this machine. Do
not splash water onto this machine. High humidity
or water will give rise to fire, electric shocks or
breakdown of this machine.
Abnormal event occurs
• If the machine is used under an abnormal
condition where the machine produces smoke or
unpleasant smell, fire or electric shocks can
result. Be sure to turn off the power switch
immediately and detach the plug from the
receptacle. Check first to be sure that the machine
no longer produces smoke, and contact a
distributor in your district for repair.
• Never repair your machine by yourself since it is
very dangerous for you to do so.
Wearing protective devices
• When cleaning the suction nozzle, which may
scatter ink, be sure to wear safety glasses and
gloves, or ink and cleaning solution might enter
your eyes or ink and cleaning solution put on your
hands might make your hands rough.
Handling of the power cable
• Use a power cable attached to this machine.
• Take care not to damage, break or work on the
power cable. If a heavy things are put on the
power cable, heated or drawn, the power cable
can break to cause fire or electric shocks.

For safe operation
5
WARNING
Power supply and voltage
• Use this machine with indicated power specifications.
Be sure to connect the power cable plug to the grounded outlet, or it may cause fire or electric shock.
• Never look at the LED UV being lit with your naked eyes, or it may cause pain in your eyes or visual impairment. Be
sure to wear safety glasses.
• Do not apply ultraviolet (UV) light directly to your skin, or it may cause irritation on your skin.
• To prevent electrical shock, be sure to set OFF the main power circuit breaker and disconnect the power plug
before carrying out maintenance. For some units, capacitors may take one minute for discharging; therefore, start
maintenance work three minutes after setting OFF the main power circuit breaker and disconnecting the power
plug.
• If LED UV has been damaged, you should replace the LED UV that has reached or has past its rating life.
• The main power circuit breaker should be set ON only by personnel with sufficient knowledge about operations of
this machine.
• Do not touch the lamp with bare hands while lighting or right after the lamp off to avoid from burn injury.
Handling of LED UV
• Do not use the LED UV in an ambience with a possibility of catching fire (gasoline, combustible gas spray, thinner,
lacquer, powder dust, etc.). In addition, do not put paper or cloth near or on the LED UV, or it may cause fire, or it
may cause electrical shock.
Handling of the antifreeze liquid
• Use the exclusive antifreeze liquid, or the cooling device may be damaged.
• If the antifreeze liquid or mixed soft water with antifreeze liquid gets on the skin or clothes, immediately wash it off
with soap.
If you get the antifreeze liquid in your eyes, immediately wash your eyes with a lot of clean water. Then, consult a
doctor as soon as possible.
• Before using the antifreeze liquid, be sure to read the Material Safety Data Sheet (MSDS).
• If you swallowed the antifreeze liquid accidentally, try to get to vomit, and then consult a doctor as soon as
possible.
• Discard the waste antifreeze liquid or used mixed soft water with antifreeze liquid as follows;
Absorb in a sawdust or waste cloth, then incinerate it.
Entrust to an industrial waste disposal contractor, clarifying their contents.
• Avoid causing ignition with static electricity, impact spark and so on.
• Be sure to wear goggles and gloves for handling the antifreeze liquid.

For safe operation
6
Precautions for use
CAUTION
Protection against dust Periodic exchange parts
• It is strongly recommended to use the machine in
a room that is not dusty.
Set the Refresh level 2 or 3 when in bad
environment.
• When leaving the work place after the working
hours, be sure to remove media from the printer.If
any media is left on the printer, dust can put on it.
• Store media not to put dust on it. Wiping dust off
the media, dust will be put on the media due to
static electricity.
• Due to the dust on the head, ink drops will fall
down on the media during printing. If so, be sure
to clean up the head. (Refer to the operation
manual of being used.)
• There are some parts which must be periodically
replaced. Contract with distributors or dealers for
maintenance.
Adjusting the level
• Keep this machine horizontal.
Handling of cleaning solution
• Be sure to store the cleaning solution in a cold
and dark place. Store the cleaning solution in a
place that is out of the reach of children.
Warning labels Handling the antifreeze liquid
• Warning labels are adhered on this machine.
Be sure to fully understand the warnings given on
the labels. In the case where any of the warning
label has become so soiled that the warning
message is illegible or has come off, purchase a
new one from your local distributor or our office.
• Be sure to store the antifreeze liquid in a cold and
dark place.
• Store the antifreeze liquid in a place that is out of
the reach of children.
Ink cartridges
• If the ink cartridge is moved from a cold place to a
warm place, leave it in a place of use for three
hours or more and use it.
• Open the ink cartridge just before installing.
Leaving it open for a long time will cause
abnormal printing.
• Be sure to store ink cartridges in a cold and dark
place.
• Once the ink opened, be sure to use ink up early.
The ink passed for a long time after opening the
cartridge will lower the printing quality.
• Using other than exclusive ink will break this
machine. In this case, repairing of this machine is
your responsibility.
• Never refill the ink cartridge with ink.
• Do not pound the ink cartridge nor shake it
violently. If so, ink may leak out of the cartridge.
UV light Hot parts
• A little UV light spills around the LED UV unit. UV
light applied to your skin might cause
inflammation and/or skin cancer.
Even weak UV light causing no inflammation may
lead to chronic disorders by repeated exposure.
Avoid applying UV light to your skin and eyes.
• The LED UV and the interior of the UV irradiation
device will have a very high temperature. When
carrying out maintenance, wait until the
temperature has been sufficiently lowered after
the lamp is turned OFF.
• Impairment of eyes caused by UV light may be
acute disorders, pain in eyes, tearing, chronic
disorders, cataract, etc.
When using this machine, protect your body such
as gloves, long-sleeve cloth, light-resistant mask,
attached light-resistant glasses, etc.
• When it is unavoidable to touch hot parts, be sure
to wear heat-insulating gloves to protect your
hands.

For safe operation
7
CAUTION
Notes on LED UV
• When handling the glass on the bottom of the
LED UV unit, be sure to wear the gloves attached
and never touch them with bare hands. Or the UV
ink curing level may significantly lower. If the glass
becomes dirty, wipe it with clean gauze moistened
with alcohol. (Do not use alcohol for cleaning the
exterior cover, or the paint will peel off.)
• The LED UV performance and service life are
significantly affected by the UV irradiation and UV
power supply units used. Never use those UV
devices other than those recommended by
Mimaki. We would take no responsibility for any
troubles caused through the use of a UV devices
not recommended by Mimaki.
Cleaning
• After using this machine long time, foreign materials and dust may be gathered on the conductive and insulating
parts, causing electric leakage. Periodically clean such parts.
• For cleaning, do not use compressed air because it scatters foreign materials and dust, which may cause
malfunctions when put inside the conductive parts. Be sure to use vacuum cleaner to vacuum off foreign materials
and dust.
• Do not use the machine in a place where there is a possibility of being wet, or electricity may leak.
• Electrical leakage may lead to electrical shock of personnel or fire.
• To prevent accidents, be sure to carry out periodic inspections and replace periodic replacement parts.
Firing and smoking
• Touching hot parts such as the LED UV with combustible materials may cause firing and/or smoking.
Leaving combustible materials under the LED UV unit for a couple of minutes may also cause firing and/or
smoking.
• After this machine is used long time, foreign materials or dust gathered may cause electrical leakage, or insulation
deterioration may cause firing and/or smoking. Periodically clean this machine and replace the deteriorated parts
after the insulation resistance.
• After this machine is used long time, screws or others on the conductive parts may be loosened, causing firing and/
or smoking. Periodically tighten the screws.
• If abnormalities such as a strange odor, a smoking or a spark burn occurred, turn the power off and call our office
immediately.

For safe operation
8
Precautions for installation
Position of the warning label
Warning labels are adhered on Kebab MkII system/Kebab MkII L system. Be sure to fully understand the warnings
given on the labels.
In the case where any of the warning label has become so soiled that the warning message is illegible or has
come off, purchase a new one from your local distributor or our office.
CAUTION
A place exposed to direct sunlight A place that is not horizontal A place where temperature and
humidity varies significantly
•Use the machine under the
following environment.
Operating environment :
20 to 30 C (68 to 90 F)
35 to 65% (Rh)
A place that vibrates A place exposed to direct air blow
from air conditioner, etc.
Around a place where fire is used
M904813 M904813
[ Kebab MkII system ] [ Kebab MkII L system ]

Configuration and Function
9
Configuration and Function
Front view of Kebab MkII system
Rear view of Kebab MkII system
Roller shaft
Shaft to rotate the work by put-
ting the work between two on
either of the front or the back.
Test drawing area
When you install Kebab MkII sys-
tem on absorbing table, you can
perform test drawing in this area.
Work holder
Curbs the horizontal shifting of the work during rotation.
You can use it for a work with a large diameter.
Remove it when using a work with a small diameter.
Attaching hole
Hole to attach Kebab MkII system into.
It is also on the opposite side.
Origin position mark sensor
Reads the origin position mark attached
to the work when detecting the origin
position mark.
You can move it from side to side.
Attaching hole
Hole to attach Kebab
MkII system into.
It is also on the
opposite side.
Control connector
Connected with the
printer by the option
relay cable.

Configuration and Function
10
Front view of Kebab MkII L system
Rear view of Kebab MkII L system
Roller shaft
Shaft to rotate the work
by putting the work
between two on either of
the front or the back.
Test drawing area
When you install Kebab MkII L sys-
tem on absorbing table, you can
perform test drawing in this area.
Work holder
Curbs the horizontal shifting of the work during rotation.
You can use it for a work with a large diameter.
Remove it when using a work with a small diameter.
Attaching hole
Hole to attach Kebab MkII L
system into.
It is also on the opposite side.
Attaching hole
Hole to attach Kebab
MkII L system into.
It is also on the
opposite side.
Control connector
Connected with the printer by the
option relay cable.
Origin position mark sensor
Reads the origin position mark attached
to the work when detecting the origin
position mark.
You can move it from side to side.

Usable works
11
Usable works
Kebab MkII system Kebab MkII L system
Shape Cylinder
Length Maximum 300 mm 600 mm
Minimum 30 mm 30 mm
Diameter Maximum 110 mm 110 mm
Minimum 10 mm 10 mm
Max. printing width 300 mm 600 mm
Usable work weight Small diameter : no more than 1.5 kg,
Large diameter : no more than 2.0 kg
• The surface material, and unevenness, weight, etc. of the work may have an effect when drawing, such as
by causing the drawing itself to deviate from its position and color irregularities when drawing by
overprinting multiple times.
• Make sure you perform test printing beforehand to check if there is no problem with drawing.

Installation of Kebab MkII system
12
Installation of Kebab MkII system
Attach Kebab MkII/Kebab MkII L system
Each of Kebab MkII/Kebab MkII L system is usable for the following printers respectively.
Attach Kebab MkII system on UJF-3042MkIIseries
Attach Kebab MkII system to UJF-3042MkIIseries matching its position with the diameter of the work drawn by the
UJF-3042MkII.
1Turn OFF the main power of the printer main unit.
2Open the front cover.
3Remove the table by lifting up.
4Depending on the diameter of the work,
use the sustaining shaft of the number
shown in the table.
Device Name Corresponding Printer
Kebab MkII UJF-3042MkII, UJF-3042MkII EX, UJF-3042MkIIe, UJF-3042MkIIe EX
Kebab MkII L UJF-6042MkII, UJF-6042MkIIe
UJF-7151 plus, UJF-7151plusII
• Lift the table vertically by holding its both
edges.
Diameter of
work to use
Number of
sustaining shaft
more than 10 mm and less
than 65 mm 1 pc
65mm ~ 110mm 0 pc

Installation of Kebab MkII system
13
5Remove the connector panel K shown at
the center of printer.
6Attach the table that was removed.
7Turn ON the main power and the power of printer.
8Press the key in the local mode.
9Press to select [MACHINE SETUP].
10 Press the key in the [MACHINE SETUP]
page.
11 Press to select [SET OPTION JIG].
12 Press the key.
• The table goes down.
• When you press the key, “END [ent]” is displayed on the screen. Do not press the
key until the work up to the Step 15 has been completed. If you press the
key before the replacing work has been completed, printer starts Kebab MkII system automatic
recognition operation.
MENU 1 / 3
WO R K S E T >
MENU
MENU 2 / 3
MACH I NE SE TUP >
MENU 2 / 3
MACH I NE SE TUP >
ENTER
MACH I NE SE TUP 2 / 2
SET OPT I ON J I G >
HEAD HE I GHT
END : e n t
ENTER
ENTER
ENTER ENTER

Installation of Kebab MkII system
14
13 Attach the Kebab MkII system.
• Attach the Kebab MkII system on UJF-3042MkIIseries.
(1) Attach the K positioner BKT_R in the right front corner of
the table using a provided plastic knob screw.
(2) Attach the K positioner BKT_R in the left front corner of
the table using a provided plastic knob screw.
(3) Attach the cable BKT in the back of table.
(4) Place the Kebab MkII system on the table.
K positioner BKT_R
K positioner BKT_R
Cable BKT

Installation of Kebab MkII system
15
(5) Fix the Kebab MkII system into place with a plastic knob
screw while pressing it into the K positioner BKT_R (L)
side.
14 Insert the option relay cable into the
connector on the printer.
• Surely insert the cable to prevent printer from coming off
during the operation.
15 Insert the option relay cable into the
connector on the rear surface of Kebab
MkII system.
• Surely insert the cable to prevent printer from coming off
during the operation.
16 Fix the option relay cable with the
clamps.
• Fix the option relay cable with the clamp attached in the cable
BKT.
17 Press the key.
• Printer performs Kebab MkII system automatic recognition operation.
• Check that there is no gap between Kebab MkII system and the table.
• If there is gap, perform the procedures below:
Lightly push Kebab MkII system into from above.
Check that there is no dust etc. on the UJF-3042MkIIseries table.
Check that no dust adheres to the rear surface of Kebab MkII system.
Direction
to push
Direction
to push
Option relay cable
Option relay cable
Option relay cable
Clamp
SET OPT I ON J I G
Jig :Kebab MkII
ENTER

Installation of Kebab MkII system
16
Remove the Kebab MkII system from UJF-3042MkIIseries
When you draw the work with different diameter from the one you drew until then, it may be required to remove
Kebab MkII system once and reattach it on the table depending on the diameter.
When removing Kebab MkII system, follow the procedures below:
1Turn OFF the main power of the printer main unit.
2Open the front cover.
3Remove the clamp fixing the option
relay cable.
4Remove the option relay cable from the
printer main unit.
5Remove the option relay cable from the
rear surface of Kebab MkII system.
6Remove the plastic knob screw fixing
Kebab MkII and remove Kebab MkII
system.
Option relay cable
Clamp
Option relay cable
Option relay cable

Installation of Kebab MkII system
17
7Remove the cable BKT.
8Remove the table by lifting up.
9Depending on a purpose, use the sus-
taining shaft of the number shown in the
table.
• After adjusting the number of sustaining shaft,
In case that the purpose is (1) or (2),
Move to the step 10 of the section “Attach Kebab
MkII system to UJF-3042MkIIseries”.
• In case that the purpose is (3),
Move to the step 10 in this section.
10 Attach the connector panel K in the cen-
ter of printer.
• Lift the table vertically by holding its both
edges.
Purpose
Number of sustaining shaft
(1) Change the work to the one of diameter more than 10 mm and less than 65 mm. 1 pc
(2) Change the work to the one of diameter more than 65 mm and less than 110 mm. 0 pc
(3) Remove Kebab MkII system. 2 pc
Cable BKT

Installation of Kebab MkII system
18
11 Attach the table that was removed.
12 Remove the K positioner BKT_R (x2) at
the both front edges of table.
13 Close the front cover.
14 Turn the power of printer ON.
K positioner BKT_R
K positioner BKT_R

Installation of Kebab MkII system
19
Attach Kebab MkII L system on UJF-6042MkIIseries
Attach Kebab MkII L system to UJF-6042MkIIseries matching its position with the diameter of the work drawn by the
UJF-6042MkIIseries.
1Turn OFF the main power of the printer main unit.
2Open the front cover.
3Pull out the cable under the table from
the printer main unit.
4Remove the table by lifting up.
5Depending on the diameter of the work,
use the sustaining shaft of the number
shown in the table.
• Lift the table vertically by holding its both
edges.
Diameter of
work to use
Number of
sustaining shaft
more than 10 mm and less
than 65 mm 1 pc
65mm ~ 110mm 0 pc

Installation of Kebab MkII system
20
6Remove the connector panel K shown at
the center of printer.
7Attach the table that was removed.
8Put the cable under the table into the
printer main unit.
9Turn ON the main power and the power of printer.
10 Press the key in the local mode.
11 Press to select [MACHINE SETUP].
12 Press the key in the [MACHINE SETUP]
page.
MENU 1 / 3
WO R K S E T >
MENU
MENU 2 / 3
MACH I NE SE TUP >
MENU 2 / 3
MACH I NE SE TUP >
ENTER