Minarik MMBOSS Series User manual

MMBOSS05-24DC-1Q
Quick Start Guide
This Quick Start Guide is intended for customers who are familiar
with installing and operating the MMBOSS series drive. For
calibration, troubleshooting and application notes information,
refer to document number 250-0288, the MMBOSS User’s
Manual.
Connections
Warning
Do not install, remove, or rewire this equipment with power
applied. Failure to heed this directive may result in fire or
serious injury.
Do not reverse power input leads or apply reverse voltage at
the drive terminals. The drive will be damaged.
Minarik strongly recommends the installation of a master
power switch in the voltage input line, as shown in Figure 1.
The switch contacts should be rated at a minimum of
200% of motor nameplate current.
Motor
Connect a three-phase, low-voltage brushless motor to PCB
terminals U, V and W, as shown in Figure 1. Connect motor
phase A (or phase 1) to drive terminal U. Connect motor phase
B (or phase 2) to drive terminal V. Connect motor phase C
(or phase 3) to drive terminal W.

Power input
Connect the DC input power leads to PCB terminals BUS+ and
BUS-. Connect the positive (+ or high) lead to BUS+. Connect
the negative (- or common) lead to BUS-. Minarik strongly
recommends a master power switch for emergency use.
Line fuse
Wire an external line fuse between the stop switch (if installed)
and the BUS+ terminal. The line fuse should be rated at 75 volts
and 150 - 200% of maximum motor nameplate current.
Connection to TB502
Connections to TB502 are identical to TB501. Refer to Figure 2
on page 4 for TB502 terminal assignments. Contact your Minarik
representative for assistance in connecting to TB502.
2 MMBOSS QUICK START GUIDE

3MMBOSS QUICK START GUIDE
MAX SPD GAIN MIN SPD CURRENT LIMIT
FAULT
PWR ON
F 1 F 2
F 3
COM
ENABLE
BRAKE DIR HI WLO HALL_C HALL_B
HALL_A
V_REF
COM
60/120
BUS+
BUS-
UV W
TB502
SW502
TB501
C501 Q501
C502
SW501
IL502 R501
IL501
FUSE
STOP
SWITCH
DC VOLTAGE
INPUT +
PHASE A
(PHASE 1) PHASE B (PHASE 2) PHASE C (PHASE 3)
TO MOTOR
Figure 1. PCB Power, Fuse and Motor Connections

4 MMBOSS QUICK START GUIDE
COM BRAKE HI LO HALL B V REF
ENABLE DIR W HALL C HALL A COM
MAX SPD GAIN MIN SPD CURRENT LIMIT
FAULT
PWR ON
F1F2F3
COM
ENABLE
BRAKE DIR HI WLO HALL_C HALL_B
HALL_A
V_REF
COM
60/120
BUS+
BUS-
UV W
TB502
SW502
TB501
C501 Q501
C502
SW501
IL502 R501
IL501
Figure 2. TB502 Pin Assignments

Optional switch connections
Connect the following switches to the terminal plug as shown in
Figure 3 (page 6).
ENABLE/DISABLE switch
Install a single-pole, single-throw switch between the ENABLE
and COM terminals (Figure 3). Close the switch to disable the
drive and coast the motor to a stop. Leave open to enable the
drive and run the motor.
RUN/BRAKE switch
Install a single-pole, single-throw switch between the BRAKE
and COM terminals (Figure 3). Open the switch to brake the
motor to a stop. Close the switch to run the motor and accelerate
to set speed.
DIRECTION switch
Install a single-pole, single-throw switch between the DIR and
COM terminals (Figure 3). Open or close the switch as required
to change direction.
5MMBOSS QUICK START GUIDE

6 MMBOSS QUICK START GUIDE
12345678
COM ENABLEBRAKE WDIR HI LO HALL C
Figure 3. Optional Switch Connections
ENABLE / DISABLE
SWITCH
OPEN TO RUN
CLOSE TO DISABLE
RUN/BRAKE SWITCH
CLOSE TO RUN
OPEN TO BRAKE
DIRECTION SWITCH
CLOSE TO CHANGE
DIRECTION
10K OHM
SPEED ADJUST
POTENTIOMETER
CCW

Operation
Before applying power:
• Verify that no conductive material is present on the printed
circuit board.
• Ensure that all jumpers are properly set.
Startup
1. Verify that no conductive material is present on the PCB.
2. Check that the enable/disable switch is in the enable position
(open).
3. Check that the run/brake switch is in the run position (closed).
4. Set the DIR switch to the direction you want the motor to
rotate upon startup.
5. Set the speed adjust potentiometer to zero (fully CCW). If a
voltage signal is used, set to zero.
6. Apply DC voltage input to the drive.
7. Slowly advance the speed adjust potentiometer so that motor
speed increases in the desired direction. If a voltage signal is
used, slowly increase the signal. The motor will slowly
accelerate as the potentiometer is turned CW, or as the voltage
signal is increased. Continue until the desired speed is
reached.
7MMBOSS QUICK START GUIDE

Reversing
To change direction, set the DIR switch to the opposite position.
To avoid motor damage from high braking currents, always brake
the motor to a stop before reversing. An alternative is to close the
ENABLE/DISABLE switch or remove power to the drive before
reversing. Always wait for the motor to come to a stop before
reversing.
Drive shutdown
To shut down the drive:
1. Set the input signal to minimum or zero speed.
2. Set the RUN/BRAKE switch to the BRAKE (open) position.
3. Set the ENABLE/DISABLE switch to the DISABLE (closed)
position.
4. Remove line voltage.
To coast the motor to a stop, remove power to the drive. You
may also close the ENABLE/DISABLE switch to coast to a stop.
8 MMBOSS QUICK START GUIDE
Copyright © 2001 Minarik Corp. 901 E. Thompson Ave. Glendale CA USA 91201-2011
All rights reserved. Document number 250-0314, revision 2. Printed in USA 4/01