Minarik MM-PCM Series User manual

MM03-115AC-PCM
MM03-230AC-PCM
MM10-115AC-PCM
MM10-230AC-PCM
USER MANUAL
www.minarikdrives.com
MM-PCM Series
An American Control Electronics Brand

Dear Valued Consumer:
Congratulaons on your purchase of the MM-PCM Series
drive. This User Manual was created for you to get the most out
of your new device and assist with the inial setup. Please visit
www.minarikdrives.com to learn more about our other drives.
Thank you for choosing Minarik Drives!
No part of this document may be reproduced or transmied in any form without wrien permission
from American Control Electronics®. The informaon and technical data in this document are
subject to change without noce. American Control Electronics® makes no warranty of any kind with
respect to this material, including, but not limited to, the implied warranes of its merchantability
and tness for a given purpose. American Control Electronics® assumes no responsibility for any
errors that may appear in this document and makes no commitment to update or to keep current
the informaon in this document.

i
MM-PCM Series
Safety First!
• DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT WITH
POWER APPLIED. Have a qualified electrical technician install, adjust
and service this equipment. Follow the National Electrical Code
and all other applicable electrical and safety codes, including the
provisions of the Occupational Safety and Health Act (OSHA), when
installing equipment.
• Reduce the chance of an electrical fire, shock, or explosion by using
proper grounding techniques, over-current protection, thermal
protection, and enclosure. Follow sound maintenance procedures.
SAFETY WARNINGS
Text in gray boxes denote important safety ps or warnings.
Please read these instrucons carefully before performing any of
the procedures contained in this manual.
It is possible for a drive to run at full speed as a result of a
component failure. Minarik Drives strongly recommends the
installaon of a master switch in the main power input to stop
the drive in an emergency.
Circuit potenals are at 115 VAC or 230 VAC above earth ground.
Avoid direct contact with the printed circuit board or with circuit
elements to prevent the risk of serious injury or fatality. Use a
non-metallic screwdriver for adjusng the calibraon trim pots.
Use approved personal protecve equipment and insulated tools
if working on this drive with power applied.

!
WARNING!

!
WARNING!

ii
MM-PCM Series
Table of Contents
Section 1. Specifications ..................................................... 1
Section 2. Dimensions......................................................... 2
Section 3. Installation......................................................... 4
Heat Sinking ................................................................................. 4
Mounting ..................................................................................... 5
Speed Adjust Potentiometer.................................................. 6
Wiring .......................................................................................... 7
Shielding Guidelines.............................................................. 8
Line Fusing ........................................................................... 9
Connections.................................................................................11
Quick Disconnect Terminal Block ..........................................11
Power Inputs .......................................................................13
Motor..................................................................................13
Field Output Connections.....................................................14
Run/Stop Switch ..................................................................15
Inhibit Switch ......................................................................15
Speed Adjust Potentiometer.................................................15
Analog Input Signal..............................................................15
Section 4. Operation......................................................... 17
Before Applying Power .................................................................17
Select Switches............................................................................18
Signal Select Switch (SW501)................................................18
Startup ........................................................................................19
Starting and Stopping Methods ....................................................20
Line Starting and Stopping ...................................................20
Dynamic Braking ..................................................................21
Inhibit Switch ......................................................................23
Run/Stop Switch ..................................................................24
Section 5. Calibration ....................................................... 25
Minimum Speed (MIN OUT) ..........................................................25

iii
MM-PCM Series
Maximum Speed (MAX SPD) .........................................................26
Torque (TORQUE LIMIT)................................................................27
IR Compensation (IR COMP) .........................................................28
Acceleration (ACCEL)....................................................................30
Deceleration (DECEL) ...................................................................30
Section 6.Application Notes ............................................... 31
Multiple Fixed Speeds ..................................................................31
Adjustable Speeds Using Potentiometers In Series.........................32
Independent Adjustable Speeds....................................................33
RUN/JOG Switch - Inhibit Connection............................................34
RUN/JOG Switch - Potentiometer Connection ................................35
Leader-Follower Application .........................................................36
Single Speed Potentiometer Control Of Multiple Drives .................37
Reversing.....................................................................................38
Section 7. Diagnostic LEDs................................................. 39
Section 8. Troubleshooting................................................ 40
Before Troubleshooting ................................................................40
Section 9. Accessories & Replacement Parts ....................... 43
Unconditional Warranty..................................................... 44

iv
MM-PCM Series
List of Tables
Table 1 Recommended Line Fuse Sizes ........................................... 9
Table 2 Short Circuit Current Ratings ............................................10
Table 3 Minimum Recommended Dynamic Brake Resistor Values ...14

v
MM-PCM Series
List of Figures
Figure 1 MM-PCM Dimensions ........................................................ 2
Figure 2 223-0159 Dimensions........................................................ 3
Figure 3 Speed Adjust Potentiometer .............................................. 6
Figure 4 Quick-Disconnect Terminal Block ......................................12
Figure 5 MM-PCM Connections......................................................16
Figure 6 Signal Select Switch..........................................................18
Figure 7 Dynamic Brake Wiring ......................................................22
Figure 8A Inhibit Terminals (Normally Closed) ..................................23
Figure 8B Inhibit Terminals (Normally Open) ....................................23
Figure 9 Recommended TORQUE LIMIT and IR COMP Settings .........29
Figure 10 Multiple Fixed Speeds ......................................................31
Figure 11 Adjustable Speeds Using Potentiometers in Series .............32
Figure 12 Independent Adjustable Speeds........................................33
Figure 13 RUN/JOG Switch - Connection to Inhibit ............................34
Figure 14 RUN/JOG Switch - Connection to Speed Adjust
Potentiometer .................................................................35
Figure 15 Leader-Follower Application .............................................36
Figure 16 Single Speed Potentiometer Control of Multiple Drives......37
Figure 17 Reversing Circuit Wiring ...................................................38
Figure 18 Diagnostic LED Locations ..................................................39

1
MM-PCM Series
Section 1. Specifications
* Heat sink kit part number 223-0159 must be used when the connuous
current output is over 5 amps.
Model
AC Line
Voltage
(VAC)
Armature
Voltage Range
(VDC)
Maximum
Armature
Current (ADC) HP Range
MM03-115AC-PCM
MM03-230AC-PCM
115
230
0 - 90
0 - 180
3.0 1/50 -1/4
1/25 - 1/2
MM10-115AC-PCM*
MM10-230AC-PCM*
115
230
0 - 90
0 - 180
10.0 1/8 - 1
1/4 - 2
AC Line Voltage 115 or 230 VAC ± 10%, 50/60 Hz, single phase
Field Voltage
with 115 VAC Line Voltage
with 230 VAC Line Voltage
50 VDC (F1 to L1); 100 VDC (F1 to F2)
100 VDC (F1 to L1); 200 VDC (F1 to F2)
Maximum Field Current 1 ADC
Acceleraon Time 0.1 - 10 sec
Deceleraon Time coast to a stop - 10 sec
Analog Input Range (S1 to S2)
Voltage Signal Range
Current Signal Range
0 - 10 VDC
4 - 20 mA
Input Impedance (S1 to S2) >100K ohms
Form Factor 1.37 at base speed
Load Regulaon 2% base speed or beer
Speed Range 60:1
Vibraon 0.5G maximum (0 - 50 Hz)
0.1G maximum (> 50 Hz)
Safety Cercaons UL/cUL Listed Equipment, File # E132235
Ambient Temperature Range 10° - 40° C

2
MM-PCM Series
Section 2. Dimensions
Figure 1. MM-PCM Dimensions
ALL DIMENSIONS IN INCHES [MILLIMETERS]
U
O T
P 20 5
R 105
R
I O
C/ MP
IL 40
5 L
I 3
05
/C I
L M RWP DEC A L
E CC EL
+
P 6 05 P 50
5
105C
P 405 P 3 05
N
I
M
L
I 205 LI 1
0
5
HN
I
2S
V
O
LT
SW 105
U
C RR
P 1 0
5
SP
D
X
A
M
32 54
BT 105
105C
O
1
WC WC
56.0 [ 61 ]
91.0 [5]
47.0 [ 91 ]
57.1 [ 44 ]
3 85. [ 19 ]
3 19. [ 99 ]
91.0 [5]
79.0 [ 52 ]
82.1 [ 33 ]
61.
2 [ 55 ]
3 08. [ 79 ]
03.4 [ 901 ]
57.0 [19]

3
MM-PCM Series
5.90
[
150
]
6.30
[
160
]
6.90
[
175
]
4.40 [112]
3.00 [76]
3.90 [100]
1.75 [44]
0.7 [18]
1.00 [26]
0.125 [3]
Figure 2. 223-0159 Dimensions
ALL DIMENSIONS IN INCHES [MILLIMETERS]

4
MM-PCM Series
Section 3. Installation
Heat Sinking
Do not install, rewire, or remove this control with input power
applied. Failure to heed this warning may result in re, explosion,
or serious injury. Make sure you read and understand the Safety
Precauons on page i before aempng to install this product.

!
WARNING!
Models MM10-115AC-PCM and MM10-230AC-PCM require an
addional heat sink when the connuous armature current is above 5
amps. Use Minarik Drives heat sink kit part number 223-0159. All other
chassis drives have sucient heat sinking in their basic conguraon.
Use a thermally conducve heat sink compound (such as Dow Corning®
340 Heat Sink Compound) between the chassis and the heat sink surface
for opmum heat transfer.

5
MM-PCM Series
• Drive components are sensitive to electrostatic discharge. Avoid
direct contact with the circuit board. Hold the drive by the chassis
or heat sink only.
• Protect the drive from dirt, moisture, and accidental contact.
• Provide sufficient room for access to the terminals and calibration
trim pots.
• Mount the drive away from heat sources. Operate the drive within
the specified ambient operating temperature range.
• Prevent loose connections by avoiding excessive vibration of the
drive.
• Mount the drive with its board in either a horizontal or vertical
plane. Eight 0.19” (5 mm) wide slots in the chassis accept #8 pan
head screws. Fasten either the large base or the narrow flange of
the chassis to the subplate.
• The chassis should be earth grounded. Use a star washer beneath
the head of at least one of the mounting screws to penetrate the
anodized surface and to reach bare metal.
Mounng

6
MM-PCM Series
POT TAB ASSIGNMENTS
WIPER
CW
CCW
SPEED ADJUST
POTENTIOMETER
INSULATING DISK
PANEL
STAR
WASHER
NUT
MOUNT THROUGH A 0.38 IN. (10 MM) HOLE
Figure 3. Speed Adjust Potenometer
If using a remote potenometer with a chassis drive, mount the speed
adjust potenometer through a 0.38 in. (10 mm) hole with the hardware
provided (Figure 3). Install the circular insulang disk between the panel
and the 10K ohm speed adjust potenometer.
Twist the speed adjust potenometer wire to avoid picking up unwanted
electrical noise. If the speed adjust potenometer wires are longer than
18 in. (46 cm), use shielded cable. Keep the speed adjust potenometer
wires separate from power leads (L1, L2, A1, A2, F1, F2).
Speed Adjust Potenometer
Be sure that the potenometer tabs do not make contact with the
potenometer’s body. Grounding the input will cause damage to
the drive.

!
WARNING!

7
MM-PCM Series
• Use 18 - 24 AWG wire for logic wiring. Use 14 - 16 AWG wire for
AC line and motor wiring.
Wiring
Do not install, rewire, or remove this control with input power
applied. Failure to heed this warning may result in re, explosion,
or serious injury.
Circuit potenals are at 115 or 230 VAC above ground. To prevent
the risk of injury or fatality, avoid direct contact with the printed
circuit board or with circuit elements.
Do not disconnect any of the motor leads from the drive unless
power is removed or the drive is disabled. Opening any one
motor lead while the drive is running may destroy the drive.
This product does not have internal solid state motor overload
protecon. It does not contain speed-sensive overload
protecon, thermal memory retenon or provisions to receive
and act upon signal from remote devices for over temperature
protecon. If motor over protecon is needed in the end-use
product, it needs to be provided by addional equipment in
accordance with NEC standards.

!
WARNING!

8
MM-PCM Series
Shielding Guidelines
As a general rule, Minarik Drives recommends shielding of all conductors.
If it is not praccal to shield power conductors, it is recommended
to shield all logic-level leads. If shielding of all logic-level leads is not
praccal, the user should twist all logic leads with themselves to
minimize induced noise.
It may be necessary to earth ground the shielded cable. If noise is
produced by devices other than the drive, ground the shield at the drive
end. If noise is generated by a device on the drive, ground the shield at
the end away from the drive. Do not ground both ends of the shield.
If the drive connues to pick up noise aer grounding the shield, it may
be necessary to add AC line ltering devices, or to mount the drive in a
less noisy environment.
Logic wires from other input devices, such as moon controllers and PLL
velocity controllers, must be separated from power lines in the same
manner as the logic I/O on this drive.
Under no circumstances should power and logic level leads be
bundled together. Induced voltage can cause unpredictable
behavior in any electronic device, including motor controls.

!
WARNING!

9
MM-PCM Series
Models MM03-115AC-PCM and MM10-115AC-PCM are preinstalled
with one line fuse in fuse holder FU501. Models MM03-230AC-PCM and
MM10-230AC-PCM are preinstalled with two line fuses in fuse holders
FU501 and FU502.
Models MM10-115AC-PCM and MM10-230AC-PCM are preinstalled
with 15 amp fuses. Models MM03-115AC-PCM and MM03-230AC-PCM
are preinstalled with a 5 amp fuse.
Preinstalled line fuses are rated for maximum horsepower. If the
horsepower rang of the motor being used is less than the maximum
horsepower rang of the drive, the line fuse may have to be replaced
with a lower rated one. Fuses should be rated for 250 VAC or higher and
approximately 150% of the maximum armature current. Refer to Table 1
to install a lower rated fuse.
Line Fusing
90 VDC
Motor
Horsepower
180 VDC
Motor
Horsepower
Maximum DC
Armature Current
(amps)
AC Line
Fuse Size
(amps)
1/20
1/15
1/8
1/6
1/10
1/8
1/4
1/3
0.5
0.8
1.5
1.7
1
1.5
3
3
1/4 1/2 2.5 5
1/3
1/2
3/4
1
3/4
1

2
3.5
5.0
7.5
10
8
10
15
15
Minarik Drives oers fuse kits. See Secon 9: Accessories and
Replacement Parts for fuse kit part numbers.
Table 1. Recommended Line Fuse Sizes

10
MM-PCM Series
Drive Model
Short Circuit
Current Rang Types of Branch
Circuit Protection
Maximum
Rating of
Overcurrent
Protection
Maximum
Current, A
Maximum
Voltage, V
MM10-230AC-PCM 5,000 250 V Non-time
Delay
K5 Fuse
Inverse
Time
Circuit
Breaker
40 A
Table 2. Short Circuit Current Rangs
Short-circuit current rang (SCCR) is the maximum short-circuit
current that the speed control can safely withstand when
protected by a specic over-current protecve device(s).

!
WARNING!

11
MM-PCM Series
Connecons
Do not connect this equipment with power applied. Failure to
heed this warning may result in re, explosion, or serious injury.
Minarik Drives strongly recommends the installaon of a master
power switch in the voltage input line, as shown in Figure 5
(page 16). The switch contacts should be rated at a minimum of
200% of motor nameplate current and 250 volts.

!
WARNING!
Quick-Disconnect Terminal Block
The quick-disconnect terminal block is composed of a 6-pin header
block and 6-screw terminal plug (Figure 4 on page 12). To use the quick-
disconnect terminal block:
1. Carefully pull terminal plug from header block.
2. With a small flat-head screwdriver, turn terminal plug screw
counterclockwise to open wire clamp.
3. Insert stripped wire into the large opening in front of the plug.
4. Turn the terminal plug screw clockwise to clamp the wire.
5. Repeat steps 2–4 for each terminal until all connections are
made. Make no connections to F1 and F2 if using a permanent
magnet motor.
6. Insert plug into header until securely fastened.

12
MM-PCM Series
Figure 4. Quick-Disconnect Terminal Block
Header Block
(mounted on the drive)
Terminal Plug

13
MM-PCM Series
Power Input
Connect the AC line power leads to terminals L1 and L2. Minarik Drives
recommends the use of a single-throw, double-pole master power
switch. The switch should be rated at a minimum of 250 volts and 200%
of motor current. Refer to Figure 5 on page 16.
Motor
Drives supply motor armature voltage from A1 and A2 terminals. It is
assumed throughout this manual that, when A1 is posive with respect
to A2, the motor will rotate clockwise (CW) while looking at the output
sha protruding from the front of the motor. If the motor does not
spin in the desired direcon, remove power and reverse the A1 and A2
connecons.
Connect a DC motor to terminals A1 and A2 as shown in Figure 5 on page
16. Ensure that the motor voltage rang is consistent with the drive’s
output voltage.