Nidec Answer Drives 700E Manual

INSTALLATION & OPERATING INSTRUCTIONS
IMAD700E1EN - REV. 1.01
31/07/2015

AD700E
INSTALLATION & OPERATING INSTRUCTIONS
CODE: IMAD700E1EN
REVISION: 1.01
DATE: 31/07/2015
LANGUAGE: ENGLISH
For further information and comment, please contact us at: www.nidec-industrial.com
Nidec thanks you for choosing a product of the AD700E family
and for any useful advice aimed at the improvement of this manual.

General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
AD700E
3
REVISION DATE DESCRIPTION
1.01 31/07/2015 first issue

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
XXXXXXXXXX
4
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
AD700E
2 Important Safety Information 2.1 Quick Start Up
2.2 Quick Start Process
Quick Start – IP20 & IP66 Non Switched
Quick Start – IP66 Switched
3 General Information and Ratings 3.1 Identifying the Drive by Model Number 3.2 Drive Model Numbers
1 General information 1.1 Electromagnetic Compatibility
4 Mechanical Installation
4.1 General
4.2 UL Compliant Installation
4.3 Mechanical Dimensions and Mounting –
IP20 Open Units
4.4 Guidelines for Enclosure Mounting –
IP20 Units
4.5 Mechanical Dimensions – IP66 (Nema 4X)
Enclosed Units
4.6 Guidelines for mounting (IP66 Units)
4.7 Gland Plate and Lock Off
4.8 Removing the Terminal Cover
4.9 Routine Maintenance
6 Operation
6.1 Managing the Keypad
6.2 Changing Parameters
6.3 Read only parameter access
6.4 Resetting parameters
6.5 Resetting a fault
5 Power Wiring
5.1 Grounding the Drive
5.2 EMC Filter Disconnect
5.3 Wiring Precautions
5.4 Incoming Power Connection
5.5 Drive and Motor Connection
5.6 Motor Terminal Box Connections
5.7 Motor Thermal overload Protection
5.7.1 Internal Thermal Overload Protection
5.7.2 Motor Thermistor Connection
5.8 Control Terminal Wiring
5.9 Connection Diagram
5.9.1 IP66 (Nema 4X) Switched Units
5.9.2 IP20 & IP66 (Nema 4X)
Non- Switched Units
5.10 Using the REV/0/FWD Selector Switch
(Switched Version Only)
5.11 Control Terminal Connections
7 Parameters 7.1 Standard Parameters
7.2 Extended Parameters
7.3 Advanced Parameters
7.4 P-00 Read Only Status Parameters
8 Analog and Digital Input Macro
Configurations
8.1 Overview
8.2 Macro Functions Guide Key
8.3 Macro Functions – Terminal Mode
(P-12 = 0)
8.4 Macro Functions - Keypad Mode
(P-12 = 1 or 2)
8.5 Macro Functions - Fieldbus Control Mode
(P-12 = 3, 4, 7, 8 or 9)
8.6 Macro Functions - User PI Control Mode
(P-12 = 5 or 6)
8.7 Fire Mode
8.8 Example Connection Diagrams
9 Modbus RTU Communications
9.1 Introduction
9.2 Modbus RTU Specification
9.3 RJ45 Connector Configuration
9.4 Modbus Telegram Structure
9.5 Modbus Register Map
10 Technical Data 10.1 Environmental 10.2 Rating Tables 10.3 Additional Information for UL Compliance
11 Trouble Shooting 11.1 Fault Code Messages
SUMMARY

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
5
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
1
1 GENERAL INFORMATION
1 GENERAL INFORMATION
DECLARATION OF CONFORMITY
Nidec ASI S.p.A. hereby states that the AD700E product range conforms to
the relevant safety provisions of the Low Voltage Directive 2006/95/EC and
the EMC Directive 2004/108/EC and has been designed and manufactured
in accordance with the following harmonised European standards:
EN 61800-5-1: 2003 Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3 2nd Ed: 2004 Adjustable speed electrical power drive systems. EMC requirements and specific test methods
EN 55011: 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM)
radio-frequency equipment (EMC)
EN60529 : 1992 Specifications for degrees of protection provided by enclosures
www.nidec-industrial.com

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
6
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
1
1.1 ELECTROMAGNETIC COMPATIBILITY
1.1 ELECTROMAGNETIC COMPATIBILITY
All AD700E drives are designed with high standards of EMC in mind. All
versions suitable for operation on Single Phase 230 volt and Three Phase
400 volt supplies and intended for use within the European Union can be
ordered with an internal EMC filter. This EMC filter is designed to reduce
the conducted emissions back into the supply via the power cables for
compliance with the above harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or
system into which the product is incorporated complies with the EMC
legislation of the country of use. Within the European Union, equipment
into which this product is incorporated must comply with the EMC
Directive 2004/108/EC. When using an AD700E with an internal or
optional external filter, compliance with the following EMC Categories, as
defined by EN61800-3:2004 can be achieved:
All rights reserved. No part of this User Guide may be reproduced
or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or
retrieval system without permission in writing from the publisher.
For the warranty period and the conditions, refer to the Order Acceptance.
The manufacturer accepts no liability for any damage caused during or
resulting from transport, receipt of delivery, installation or commissioning.
The manufacturer also accepts no liability for damage or consequences
resulting from inappropriate, negligent or incorrect installation,
incorrect adjustment of the operating parameters of the drive, incorrect
matching of the drive to the motor, incorrect installation, unacceptable
dust, moisture, corrosive substances, excessive vibration or ambient
temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their
discretion, and in all cases concerning warranty, the local distributor should
be contacted first.
This user guide is the “original instructions” document.
All non-English versions are translations of the “original
instructions”.
The contents of this User Guide are believed to be correct at the time
of printing. In the interest of a commitment to a policy of continuous
improvement, the manufacturer reserves the right to change the
specification of the product or its performance or the contents of the User
Guide without notice.
This User Guide is for use with version 3.00 Firmware.
User Guide Revision 1.01
NIDEC adopts a policy of continuous improvement and whilst every effort
has been made to provide accurate and up to date information, the
information contained in this User Guide should be used for guidance
purposes only and does not form the part of any contract.
Drive Type / Rating EMC Category
Cat C1 Cat C2 Cat C3
1 Phase, 230 Volt Input
AD07-E-X-2-XXX-1-XXXX
No additional filtering required
Use shielded motor cable
3 Phase, 400 Volt Input
AD07-E-X-4-XXX-3-XXXX
Use External Filter No additional filtering required
Use Shielded Motor Cable
Note Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed, motor
switching frequency, motor, cable lengths and installation methods adopted.
For shielded motor cable lengths greater than 100m and up to 200m, an output dv / dt filter must be used (please refer to the Nidec Stock
Drives Catalogue for further details).
Compliance with EMC directives is achieved with the factory default parameter settings

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
7
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
1/2
2 IMPORTANT SAFETY INFORMATION
2
2 IMPORTANT SAFETY INFORMATION
Please read the IMPORTANT SAFETY INFORMATION below,
and all Warning and Caution information elsewhere.
Danger: Indicates a risk of electric shock, which, if not avoided, could
result in damage to the equipment and possible injury or death.
This variable speed drive product (AD700E) is intended for professional incorporation into complete equipment or systems as part of a fixed
installation. If installed incorrectly it may present a safety hazard. The AD700E uses high voltages and currents, carries a high level of stored
electrical energy, and is used to control mechanical equipment that may cause injury. Close attention is required to system design and electrical
installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install
and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and
experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport,
storage, installation and use of the AD700E, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the AD700E. Any electrical measurements required should be carried out with the
AD700E disconnected.
Electric shock hazard! Disconnect and ISOLATE the AD700E before attempting any work on it. High voltages are present at the terminals and
within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is
present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.
Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited
by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.
Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage current of
greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by
the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
Danger: Indicates a potentially hazardous situation other than
electrical, which if not avoided, could result in damage to property.

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
8
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
2/2
2 IMPORTANT SAFETY INFORMATION
2
Within the European Union, all machinery in which this product is used must comply with Directive 2006/42/EC, Safety of Machinery. In particular,
the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.
The level of integrity offered by the AD700E control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient
for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of
life must be subject to a risk assessment and further protection provided where needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never
carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The AD700E can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly
to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the
intended speed range prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
IP20/NEMA 2 drives must be installed in a pollution degree 2 environment, mounted in a cabinet with IP54/NEMA 3 or better.
AD700E are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf
from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the AD700E as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees
Ensure that all terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the AD700E. In the case of suspected fault or malfunction, contact your local Nidec
representative www.nidec-industrial.com for further assistance.

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
9
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
2.1 QUICK START UP - 2.2
2
2.1 QUICK START UP
2.2 QUICK START PROCESS
Action
Identify the Enclosure Type, Model Type and ratings of your drive from the
model code on the label. In particular
- Check the voltage rating suits the incoming supply
- Check the output current capacity meets or exceeds the full load current
for the intended motor
Unpack and check the drive. Notify the supplier and shipper immediately of
any damage.
Ensure correct ambient and environmental conditions for the drive are met
by the proposed mounting location.
Install the drive in a suitable cabinet (IP20 Units), ensuring suitable cooling
air is available. Mount the drive to the wall or machine (IP66).
Select the correct power and motor cables according to local wiring
regulations or code, noting the maximum permissible sizes
If the supply type is IT or corner grounded, disconnect the EMC filter before
connecting the supply.
Check the supply cable and motor cable for faults or short circuits.
Route the cables
Thoroughly check the installation and wiring
Check that the intended motor is suitable for use, noting any precautions
recommended by the supplier or manufacturer.
Check the motor terminal box for correct Star or Delta configuration where
applicable
Commission the drive parameters
Ensure suitable wiring protection is provided by installing a suitable circuit
breaker or fuses in the incoming supply line
Connect the power cables, especially ensuring the protective earth
connection is made
Connect the control cables as required for the application
Step
1
2
3
4
5
6
7
8
14
9
10
15
11
12
13
See Section
Identifying the Drive by Model Number
Environmental
General
Mechanical Dimensions and Mounting – IP20 Open Units
Guidelines for Enclosure Mounting – IP20 Units
Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units
Guidelines for mounting (IP66 Units)
Rating Tables
EMC Filter Disconnect
Motor Terminal Box Connections
Managing the Keypad
Parameters
Rating Tables
Grounding the Drive
Wiring Precautions
Incoming Power Connection
Control Terminal Wiring
Connection Diagram
Analog and Digital Input Macro Configurations
3.1
10.1
4.1
4.3
4.4
4.5
4.6
10.2
5.2
5.6
6.1
7
10.2
5.1
5.3
5.4
5.8
5.9
8
Page
12
50
15
15
16
17
18
51
22
24
29
31
51
21
22
23
25
26
42

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
10
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
2.2 QUICK START PROCESS
2
QUICK START – IP20 & IP66 NON SWITCHED
Connect a Start / Stop switch between control terminals 1 & 2
Close the Switch to Start
Open to Stop
Connect a potentiometer (5k – 10kΩ) between terminals as shown to vary the speed
from P-02 (0Hz default) to P-01 (50 / 60 Hz default)

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
11
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
2
2.2 QUICK START PROCESS
QUICK START – IP66 SWITCHED
Switch the unit on using the isolator switch on the panel.
The OFF/REV/FWD will enable the output and control the direction of rotation of the motor.
The potentiometer will control the speed.

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
12
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
3 GENERAL INFORMATION AND RATINGS - 3.1
3
3 GENERAL INFORMATION AND RATINGS
This chapter contains information about the AD700E 700E including how
to identify the drive
3.1 IDENTIFYING THE DRIVE BY MODEL NUMBER
Each drive can be identified by its model number, as shown in the
table below. The model number is on the shipping label and the drive
nameplate. The model number includes the drive and any options.
AD07 -E- -
3 2 240 - -3 0 0 0 2 - - -
Product Family
Input Voltage
1 : 110-115 Volt
2 : 200-240 Volt
4 : 380-480 Volt
6 : 500-600 Volt
Input Phases
0 : Non Switched
1 : Switched
EMC Filter
0 : No Internal Filer
1 : Internal EMC Filter
Brake Chopper
1 : No Brake Chopper
4 : Internal Brake
Chopper
Enclosure
2 : IP20
5 : IP55
6 : IP66
= (empty) always
01 = only if 1 Phase
Output model
Motor Amps
Example : 043 = 4,3 A; 105= 10,5 A; X30 = 302A
Family
E = Economy
Frame Size
P = Basic Pump
M = Micro Machine
-

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
13
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
1/2
3.2 DRIVE MODEL NUMBERS
3
3.2 DRIVE MODEL NUMBERS
110 – 115V + / - 10% - 1Phase Input – 3 Phase 230V Output (Voltage Doubler)
Model kW HP Output Current (A) Frame Size
With Filter Without Filter
N/A AD07-E-1-1-023-1-*00# N/A 0.5 2.3 1
N/A AD07-E-1-1-043-1-*00# N/A 1 4.3 1
N/A AD07-E-2-1-058-1-*01# N/A 1.5 5.8 2
200 – 240V + / - 10% - 1Phase Input – 3 Phase Output
Model kW HP Output Current (A) Frame Size
With Filter Without Filter
AD07-E-1-2-023-1-*10# AD07-E-1-2-023-1-*00# 0.37 0.5 2.3 1
AD07-E-1-2-043-1-*10# AD07-E-1-2-043-1-*00# 0.75 1 4.3 1
AD07-E-1-2-070-1-*10# AD07-E-1-2-070-1-*00# 1.5 2 7 1
AD07-E-2-2-070-1-*11# AD07-E-2-2-070-1-*01# 1.5 2 7 2
AD07-E-2-2-105-1-*11# AD07-E-2-2-105-1-*01# 2.2 3 10.5 2
N/A AD07-E-3-2-153-1-*01# 4.0 5 15.3 3
200 – 240V + / - 10% - 3Phase Input – 3 Phase Output
Model kW HP Output Current (A) Frame Size
With Filter Without Filter
N/A AD07-E-1-2-023-3-*00# 0.37 0.5 2.3 1
N/A AD07-E-1-2-043-3-*00# 0.75 1 4.3 1
N/A AD07-E-1-2-070-3-*00# 1.5 2 7 1
AD07-E-2-2-070-3-*11# AD07-E-2-2-070-3-*01# 1.5 2 7 2
AD07-E-2-2-105-3-*11# AD07-E-2-2-105-3-*01# 2.2 3 10.5 2
AD07-E-3-2-180-3-*11# AD07-E-3-2-180-3-*01# 4.0 5 18 3
AD07-E-3-2-240-3-*112 AD07-E-3-2-240-3-*012 5.5 7.5 24 3
AD07-E-4-2-300-3-*112 AD07-E-4-2-300-3-*012 7.5 10 30 4
AD07-E-4-2-460-3-*112 AD07-E-4-2-460-3-*012 11 15 46 4
* NOTE
For IP20 Units, replace ‘#’ with ‘2’
For IP66 Units, replace ‘#’ with ‘6’
For IP66 Non Switched Units, replace ‘*’ with ‘0’
For IP66 Switched Units, replace ‘*’ with ‘1’

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
14
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
2/2
* NOTE
For IP20 Units, replace ‘#’ with ‘2’
For IP66 Units, replace ‘#’ with ‘6’
For IP66 Non Switched Units, replace ‘*’ with ‘0’
For IP66 Switched Units, replace ‘*’ with ‘1’
3.2 DRIVE MODEL NUMBERS
3
380 – 480V + / - 10% - 3Phase Input – 3 Phase Output
Model kW HP Output Current (A) Frame Size
With Filter Without Filter
AD07-E-1-4-022-3-*10# AD07-E-1-4-022-3-*00# 0.75 1 2.2 1
AD07-E-1-4-041-3-*10# AD07-E-1-4-041-3-*00# 1.5 2 4.1 1
AD07-E-2-4-041-3-*11# AD07-E-2-4-041-3-*01# 1.5 2 4.1 2
AD07-E-2-4-058-3-*11# AD07-E-2-4-058-3-*01# 2.2 3 5.8 2
AD07-E-2-4-095-3-*11# AD07-E-2-4-095-3-*01# 4 5 9.5 2
AD07-E-3-4-140-3-*11# AD07-E-3-4-140-3-*01# 5.5 7.5 14 3
AD07-E-3-4-180-3-*11# AD07-E-3-4-180-3-*01# 7.5 10 18 3
AD07-E-3-4-240-3-0112 AD07-E-3-4-240-3-0012 11 15 24 3
AD07-E-4-4-300-3-0112 AD07-E-4-4-300-3-0012 15 20 30 4
AD07-E-4-4-390-3-0112 AD07-E-4-4-390-3-0012 18.5 25 39 4
AD07-E-4-4-460-3-0112 AD07-E-4-4-460-3-0012 22 30 46 4

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
15
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
4 MECHANICAL INSTALLATION - 4.1 - 4.2 - 4.3
4
4 MECHANICAL INSTALLATION
4.1 GENERAL
• The AD700E should be mounted in a vertical position only, on a flat,
flame resistant, vibration free mounting using the integral mounting
holes or DIN Rail clip (Frame Sizes 1 and 2 only).
• IP20 AD700E must be installed in a pollution degree 1 or 2
environment only.
• Do not mount flammable material close to the AD700E
• Ensure that the minimum cooling air gaps, as detailed in section 4.4
and 4.6 are left clear
• Ensure that the ambient temperature range does not exceed the
permissible limits for the AD700E given in section 10.1
• Provide suitable clean, moisture and contaminant free cooling air
sufficient to fulfil the cooling requirements of the AD700E
4.2 UL COMPLIANT INSTALLATION
Refer to section 10.3 for Additional Information for UL Compliance.
4.3 MECHANICAL DIMENSIONS AND MOUNTING –
IP20 OPEN UNITS
Drive
Size
A B C D E F G H I J Weight
mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in Kg ib
1 173 6.81 160 6.30 109 4.29 162 6.38 5 0.20 123 4.84 83 3.27 50 1.97 5.5 0.22 10 0.39 1.0 2.2
2 221 8.70 207 8.15 137 5.39 209 8.23 5.3 0.21 150 5.91 110 4.33 63 2.48 5.5 0.22 10 0.39 1.7 3.8
3 261 10.28 246 9.69 - - 247 9.72 6 0.24 175 6.89 131 5.16 80 3.15 5.5 0.22 10 0.39 3.2 7.1
4 420 16.54 400 15.75 - - 400 15.75 8 0.31 212 8.35 171 6.73 125 4.92 8.2 0.32 14.8 0.58 9.1 20.1
Mounting Bolts Frame Size 1 - 3 4 x M5 (#8) Frame Size 4 4 x M8
Tightening Torques Frame Sizes 1 - 3 Control Terminals 0.8 Nm (7 lb-in) Power Terminals 1 Nm (9 lb-in)
Frame Size 4 Control Terminals 0.8 Nm (7 lb-in) Power Terminals 4 Nm (35 lb-in)

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
16
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
4.4 GUIDELINES FOR ENCLOSURE MOUNTING – IP20 UNITS
4
4.4 GUIDELINES FOR ENCLOSURE MOUNTING –
IP20 UNITS
• IP20 drives are suitable for use in pollution degree 1 environments,
according to IEC-664-1. For pollution degree 2 or higher environments,
drives should be mounted in a suitable control cabinet with sufficient ingress
protection to maintain a pollution degree 1 environment around the drive.
• Enclosures should be made from a thermally conductive material.
• Ensure the minimum air gap clearances around the drive as shown
below are observed when mounting the drive.
• Where ventilated enclosures are used, there should be venting above
the drive and below the drive to ensure good air circulation. Air should
be drawn in below the drive and expelled above the drive.
• In any environments where the conditions require it, the enclosure must
be designed to protect the AD700E against ingress of airborne
dust, corrosive gases or liquids, conductive contaminants (such as
condensation, carbon dust, and metallic particles) and sprays or
splashing water from all directions.
• High moisture, salt or chemical content environments should use a
suitably sealed (non-vented) enclosure.
The enclosure design and layout should ensure that the adequate
ventilation paths and clearances are left to allow air to circulate through
the drive heatsink. NIDEC INDUSTRIAL SOLUTIONS recommend the
following minimum sizes for drives mounted in non-ventilated metallic
enclosures:
NOTE:
Dimension Z assumes that the drives are mounted side-by-side with no
clearance.
Typical drive heat losses are 3% of operating load conditions.
Above are guidelines only and the operating ambient temperature of the
drive MUST be maintained at all times.
Drive
Size
X Above &
Below
Y Either
Side Z Between Recommended airflow
mm in mm in mm in CFM (ft3/min)
1 50 1.97 50 1.97 33 1.30 11
2 75 2.95 50 1.97 46 1.81 22
3 100 3.94 50 1.97 52 2.05 60
4 100 3.94 50 1.97 52 2.05 120

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
17
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
4.5 MECHANICAL DIMENSIONS – IP66 (NEMA 4X) ENCLOSED UNITS
4
4.5 MECHANICAL DIMENSIONS – IP66 (NEMA 4X) ENCLOSED UNITS
Drive
Size
A B D E F G H I J Weight
mm in mm in mm in mm in mm in mm in mm in mm in mm in Kg ib
1 232.0 9.13 207.0 8.15 189.0 7.44 25.0 0.98 179.0 7.05 161.0 6.34 148.5 5.85 4.0 0.16 8.0 0.31 3.1 6.8
2 257.0 10.12 220.0 8.67 200.0 7.87 28.5 1.12 187.0 7.36 188.0 7.40 176.0 6.93 4.2 0.17 8.5 0.33 4.1 9.0
3 310.0 12.20 276.5 10.89 251.5 9.90 33.4 1.31 252 9.92 211.0 8.30 197.5 7.78 4.2 0.17 8.5 0.33 7.6 16.7
Mounting Bolts All Frame
Sizes 4 x M4 (#8)
Tightening Torques All Frame
Sizes
Control Terminals 0.8Nm (7Ib-in)
Power Terminals 1 Nm (9 lb-in)

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
18
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
4.6 GUIDELINES FOR MOUNTING (IP66 UNITS)
4
4.6 GUIDELINES FOR MOUNTING (IP66 UNITS)
• Before mounting the drive, ensure that the chosen location meets the
environmental condition requirements for the drive shown in section 10.1
• The drive must be mounted vertically, on a suitable flat surface
• The minimum mounting clearances as shown in the table below must be
observed
• The mounting site and chosen mountings should be sufficient to support
the weight of the drives
• Using the drive as a template, or the dimensions shown above, mark the
locations required for drilling
• Suitable cable glands to maintain the ingress protection of the drive are
required. Gland holes for power and motor cables are pre-moulded into
the drive enclosure, recommended gland sizes are shown above. Gland
holes for control cables may be cut as required.
NOTE:
Typical drive heat losses are approximately 3% of operating load
conditions.
Above are guidelines only and the operating ambient temperature of the
drive MUST be maintained at all times.
Drive Size X Above & Below Y Either Side
mm in mm in
1 200 7.87 10 0.39
2 200 7.87 10 0.39
3 200 7.87 10 0.39
Cable Gland Sizes
Drive Size Power Cable Motor Cable Control Cables
1 M20 (PG13.5) M20 (PG13.5) M20 (PG13.5)
2 M25 (PG21) M25 (PG21) M20 (PG13.5)
3 M25 (PG21) M25 (PG21) M20 (PG13.5)

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
19
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
4.7 GLAND PLATE AND LOCK OFF
4
4.7 GLAND PLATE AND LOCK OFF
The use of a suitable gland system is required to maintain the appropriate
IP / Nema rating. The gland plate has pre moulded cable entry holes for
power and motor connections suitable for use with glands as shown in
the following table. Where additional holes are required, these can be
drilled to suitable size. Please take care when drilling to avoid leaving any
particles within the product.
Cable Gland recommended Hole Sizes & types:
Power & Motor Cables Control & Signal Cables
Moulded Hole Size Imperial Gland Metric Gland Knockout Size Imperial Gland Metric Gland
Size 1 22mm PG13.5 M20 22mm PG13.5 M20
Size 2 & 3 27mm PG21 M25 22mm PG13.5 M20
Flexible Conduit Hole Sizes:
Drill Size Trade Size Metric
Size 1 28mm ¾ in 21
Size 2 & 3 35mm 1 in 27
• UL rated ingress protection ("Type" ) is only met when cables are installed using a UL recognized bushing or fitting for a flexible-conduit system which meets the required level
of protection ("Type")
• For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC
• Not intended for installation using rigid conduit system
Power Isolator Lock Off
On the switched models the main power isolator switch can be locked in the ‘Off’ position using a 20mm standard shackle padlock (not supplied).
IP66 / Nema 4X Gland Plate IP66 / Nema 4X Unit Lock Off

Summary
Chapter 1 P. 5
Chapter 2 P. 7
Chapter 3 P. 12
Chapter 4 P. 15
Chapter 5 P. 21
Chapter 6 P. 29
Chapter 7 P. 31
Chapter 8 P. 42
AD700E
20
General information
Important safety information
General Information and Ratings
Mechanical Installation
Operation
Parameters
Analog and Digital Input Macro
Configurations
Power Wiring
Chapter 9 P. 48
Chapter 10 P. 50
Modbus RTU Communications
Technical Data
Trouble Shooting
Chapter 11 P. 54
PREVIOUS VIEW
IP66 / Nema 4X Units
Removing the 2 screws on the front of the product allows access to the connection terminals, as shown below.
4.8 REMOVING THE TERMINAL COVER - 4.9
4
4.8 REMOVING THE TERMINAL COVER
To access the connection terminals, the drive front cover needs to be
removed as shown.
4.9 ROUTINE MAINTENANCE
The drive should be included within the scheduled maintenance program
so that the installation maintains a suitable operating environment, this
should include:
• Ambient temperature is at or below that set out in the “Environment”
section.
• Heat sink fans freely rotating and dust free.
• The Enclosure in which the drive is installed should be free from dust
and condensation; furthermore ventilation fans and air filters should be
checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw
terminals are correctly torqued; and that power cables have no signs of
heat damage.