Minshine T154-1 User manual

Smart eBike Drive system v2.101
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www.minshine.cn
Smart eBike
Drive system
User guide

Smart eBike Drive system v2.101
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Catalog
1Read me...................................................................................................................................................3
2Technical Data(T154 Serials) ................................................................................................................... 4
3Technical Data(T24 Serials)......................................................................................................................5
4Technical Data(M15) ...............................................................................................................................6
5Operations ...............................................................................................................................................7
6Menu Settings........................................................................................................................................10
7Warning messages.................................................................................................................................16
8Error messages ......................................................................................................................................17
9Changing skin and font color by display................................................................................................19
10 Changing font colors by APP..................................................................................................................20
11 Load Picture to Display by APP..............................................................................................................21
12 How to Load firmware to controller by APP..........................................................................................22
13 Firmware database management APP ..................................................................................................23
14 Tools for service and maintaince...........................................................................................................24
15 Display interface reference ...................................................................................................................25

Smart eBike Drive system v2.101
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1 Read me
★Thank You for Purchasing our Smart ebike Driving System Equipped Bicycle,
Read this manual before you take the first ride on your new bicycle and keep it
for reference .
★Contact dealer or the bicycle manufacturer if you can not understand this
manual ,Failure to follow this manual may be involved in risk or hazardous
injury.;
★This manual is based on the general purpose. some of the content may not be
applicable due to software updates or customization.
★Some graphics shown in this manual is from T154 display but will be similar
enough with other model display to help you under-stand our instructions
★The communication between display and controller had been encrypted with
different code, so we strongly recommend you that do not purchase display or
controller from other suppliers and replace it by yourself.
★If you want to use APPs for some advance applications, You can download APPs
from our website as free , and you have to buy special USB dongle from us
otherwise these APPs will not work;
★Computer system may ask you to install drive software for this USB Dongle when
connecting with your PC first time, you can download this drive software pack
from our website, and install it properly. There have 2 models USB Dongle , USB-
D1 is only for display and USB-C1 is only display.
★The copy rights of all of these APP belong to us , you can not spread it without
our permissions.
★For your sfety ,Make sure to not be distracted by the display while riding ,
focus exclusively on your riding environment.

Smart eBike Drive system v2.101
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2 Technical Data(T154 Serials)
◆Power: 15 - 60VDC /50 ma
◆Screen: 1.54” Colorful TFT
◆Button: Transparent silicon rubber
with LED Backlight
◆Fix Position: Left or right of handlebar
◆Communication: UART/TS232/CAN
◆Material: ABS
◆Ingress Protection: IP54(dust and
splash water protected)
◆Customization :Valiable
T154-1 T154-2 T154-3
1
Brake Indicator
11
Power bar
2
Riding mode
Indicator
12
Real time speed
value indicator
3
Bike Speed
13
Assistance level
indicator
4
Throttle or PAS
Driving value bar
14
Assistance
Power on or off
indicator
5
Cruise indicator
15
Double battery
system indicator
6
Walk Assistance
Indicator
16
Information
indicator
7
Battery Capacity
indicator
17
UP button
8
PAS or Torque
sensor activated
indicator
18
Power button
9
Throttle activated
indicator
19
Down button
10
Light indicator
20
Light sensor

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3 Technical Data(T24 Serials)
◆Power: 15 - 60VDC /60 ma
◆Screen: 2.4” Colorful TFT
◆Button: Transparent silicon rubber
with LED Backlight
◆Fix Position: Middle
◆Communication: UART/TS232/CAN
◆Material: ABS
◆Ingress Protection: IP54
(dust and splash water protected)
◆Customization :Valiable
T24-V1 T24-V2
T24-H1 T24-H2 T24-H3
1
Colock
13
Walk Assistance Indicator
2
Riding mode
Indicator
14
Battery Indicator
3
Cruise indicator
15
Double battery system
indicator
4
Assistance level
indicator
16
Power indicator
5
PAS activated
indicator
17
Power indicator
6
Drive indicator
18
Power value
7
Throttle activated
indicator
19
Information indicator
8
Input Drive Value
20
UP button
9
Light indicator
21
INFO button
10
Brake indicator
22
DOWN button
11
Bike speed
23
POWER button
12
Bike speed
24
Light sensor

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4 Technical Data(M15)
◆Power: 15 - 60VDC /50 ma
◆Screen: 1.54” monochrome
◆Button: Transparent silicon rubber
with LED Backlight
◆Fix Position: Left or right of handlebar
◆Communication: UART/TS232/CAN
◆Material: ABS
◆Ingress Protection: IP54
(dust and splash water protected)
◆Customization :Valiable
1
Light indicator
10
Cruise Indicator
2
Brake indicator
11
Walk assistance
Indicator
3
Assistance level
indicator
12
Double battery
system indicator
4
Speed
13
Drive value
5
Battery Indicator
14
Power indicator
6
Power Indicator
15
Power value
7
PAS indicator
16
Information indicator
8
Throttle indicator
17
UP button
9
Ride mode indicator

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5 Operations
Caution:
Stop Bike if you want to make some
operations on display , If you do not
focus exclusively on your riding
environment, you risk being involved in
an accident.
Power on & off
--Long press POWER button with 3
seconds ; user have to input password
after power on if system was activated with
password protecting function.
Bike light on & off
--Long press UP button with 3
seconds ,there has 3 options for light on or
off , Manual ,Auto-Manual, Auto, LIGHT
SENSOR will detect the environmental light
intensity and turn the light on or off
automatically if select Auto-Manual, Auto
options
Switching Assistance level
--Short pressing UP to increase assistance
level or DOWN button to decrease
assistance level . the maxim assistance
level can be set from 1 to 8 .
usually more bigger level means more
powerful and more speed;
--The motor assistance is switched off at
Zero Level ,
-System will automatically adjust the power
and motor speed according to the bike
speed at A level
--Motor will run backwards at R level
--Motor will have more power at C level
when use pedal sensor up hill
--Three special level REVERSE , AUTO and
Climb Level can be activated by menu
options
Walk assistance
--The walk assistance can make it easier for
you to push the eBike. The assisting speed
can reach a maximum of 6km/h , Using the
walk assistance function is only recom-
mended when pushing the eBike.
Cruise
--Long press DOWN button when bike speed
is more than activated speed and power
assisting is on , then ,bike will start cruise.
--Pull brake or move the pedal or pull the
throttle or press any key on display will cancel
cruise
--Caution: There is risk of accident if you
didn’t concentrate on riding
Switching riding mode
--Three riding mode is ,ECO ,CITY ,SPORT,
you can select desired mode by both long
press POWER and UP button(T154 or M15).
Press Info button(T24)
--ECO : Effective assistance at maximum
efficiency for maximum cruising range
--CITY : Uniform assistance with long cruising
range
--SPORT: Powerful assistance for sporty off-
road riding, as well as for urban traffic
Clear Trip
--Both long press POWER and DOWN with 3
seconds , Trip meter will be cleared to zero

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TRIP , ODO ,MAX SPEED , AVG SPEED
--These information was shown at bottom of
screen ,TRIP and MAX SPEED , AVG SPEED
can be cleared by long pressing POWER and
DOWN with 3 seconds;
Bike information
--Short press POWER button can switch the
bike info show at bottom of screen , bike info
include TRIP , TRIP TIME , ODO ,MAX
SPEED , AVG SPEED ,TEST SCREEN ,
ABOUT,(Clock set for T24)
ABOUT
-- Press DOWN bottom when the ABOUT
show on information indicator and short press
POWER button can show different interface
below
--Product information
Show Version number, model of the
product , service distance and Password
--Presentation mode
Once enter this interface ,it can help you
fully know how it works and different skins
and different font color will repeatedly show
on screen.
Setting menu
--Both long pressing UP and POWR button
after system power on within 3 seconds
--Password need be imputed if menu
password protection option was activated.
--incorrect setting may cause bicycle can’t
work or make components failure.
--Maybe you can’t modify settings because
you don’t have modify permissions;
--Some menu item may will be invisible
TEST
-- At this interface , you can check the status
of all the components with details. which was
connected with system .
--Pressing UP bottom when the TEST show
on information indicator,
-- short pressing POWER button can
repeatedly switch such interface below
--Realtime Voltage and current and power
-- Motor information
Notice: you also can get correct motor
reduction ratio when an unknow motor come
to you.
-- Battery information

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-Pedal sensor status and throttle status
-- Brake ,speed and shift sensor status
--Temperature sensor
Notice: not all of system was equipped with
Temperature sensor ,and temp value is only
for reference
-Time set (Only for T24)
--Select Skin
Three different color skins were preset in
display, you can chose favorite one for
yourself
--Select Font Color
three different font solutions were preset in
displat, you can chose favorite one for yourself
As the skins and font color , you also can use
our APP to make special color for you if three
preset solutions are not enough for you

Smart eBike Drive system v2.101
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6 Menu Settings
This is a full menu sets for T154,M15,T24 display , not all of the menu item will be visible
for end user because some settings is only for some advance applications ,sometimes,
maybe you can’t modify set because you didn’t get permissions from supplier , all menu
items show with letters , it can help to understand the meaning of each item easily, if you
do not fully understand it , DON NOT CHANGE SETS ,incorrect set may make system
failure.
Main Menu
Menu Item
Value range
Remark
Normal
Wheel Size
4”—30”
Rim size of the bike
Unit
Metric, British
Unit of spend and distance
Fix Position
Right, Left
Select RIGHT if display was fixed
at right side of handle bar , Select
LEFT if display was fixed at left
side
Riding Mode
ECO,CITY,SPORT
Ride mode
Light
Manual,
Auto/Manual, On
Manual – Power on off by UP
button only
Auto/Manual,-Auto power on off
according the light sensor
ON – light will be always on when
bike power is on ,can not power off
the light by UP button
Max Speed
10km/h80km/h
Max speed of bike
Max Push
Speed
4km/h-10km/h
The max walk assisting speed
Password
Disable , PowerON,
Menu
Disable - No password protect
PowerON -You have to input a
password after bike Power ON
Menu - You have to input
password before setting
Default password :1234
SpeedAutoTrac
e
Disable, Enable
Auto trace the speed of bike
AutoPowerOffTi
me
3-20Minutes
If the eBike is not moved and no
button is pressed on for this
period , the eBike system will shut
off automatically in order to save
energy, default is 3 minutes
Warning Mode
Disable, Enable
Disable or Enable show warning
message when a warring message
comes

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Synchro Mode
Controller, Display,
Display Once
There have 2 same copies of
settings related with the bike ,2
copies was saved in both display
and controller , display and
controller will verify each other
when bike power on, if select
Controller - controller will send
settings to display if the settings in
display is different with controller
Display - Display will send settings
to controller if the settings in
controller is different with controller
Display Once - Display will send
settings to controller if the settings
in controller is different with
controller only once , after sending
finished , Synchro Mode will auto
switch to Controller Mode
Max Current
5-50A
The max current is depend on
controller hardware, you cant
increase the max current more
than rated current
Battery
Voltage
24V,36V,48V.
Nominal voltage of battery
Empty
29.5v
We use OCV mode to measure the
capacity of battery , it’s better to
consult your battery supplier to fill
these correct values
20%Cap
31v
40%Cap
32v
60%Cap
33v
80%Cap
36
Full
38
Motor
Style
Front/Rear , Middle
Front/Rear - for rear and front
motor
Middle – for middle drive system
Hall
With Hall , without
Hall
With Hall – if motor has hall sensor
without Hall - if motor does not
have hall sensor
Gear
GearLess, Gear
Motor with Gear or without gear
Pole Pairs
Usually, motor supplier only tell you
how many magnets motor has , if
you know magnets count , then
Pole Pairs = magnets count / 2
Reduction Ratio
--Consult your motor supplier,
--you also can get correct RR
value by our MOTOR TEST
interface, we had introduced it

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above at OPERATION topic
Speed Sensor
0-36
Set 0 if motor wasn’t equipped
speed sensor
Set 1 if motor was equipped with a
speed sensor
Temperature
Sensor
Disable, Enable
Disable - motor was not equipped
with Temperature sensor
Enable - motor was equipped with
Temperature sensor
There have varies different type
temperature sensor works with
different manners, so , provide
our technical data with this senor
before you want use temperature
measure option for motor
Phase Table
F132645 ,F326451,
F264513,F645132,F
451326,F513264,
B132645 ,B326451,
B264513,B645132,
B451326,B513264
Phase Table is determined by
motor, usually ,different brand
motor has different phase table ,
This is a most important settings
which guide motor how to
commute while motor
running, ,incorrect setting will make
motor more noisy or make
controller broken.
Caution: You can power bike
with ADJUSTABLE DC POWER
SUPPLIER and limited the max
current output less than 2A to
try this these options , DO NOT
POWER BIKE WITH BATTERY
when you want to find the
correct phase table for an
unknow motor, otherwise will
burn motor or controller
Default: F132645
Display
Enable
Disable, Enable
Disable - if system don’t have a
display, and you have to make a
short switch and connected with
display’s connecter on controller
side(don’t make this switch by
yourself , maybe a short circuit
will occur and broken your
controller )
Default: Enable

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Level Count
3-6
The max assistance level count
Auto Level
0,1
Set 0 if don’t need a AUTO
assistance level
Set1 Atuo assistance level will be
activated
Level1_Speed/P
ower
5-40km/h / 5%-
100%
Speed and power limit for each
assistance level,
If bike was drove with Pedal sensor
only , the speed limit is invalid
If bike was drove with throttle , both
Speed and power limit is valid
Level2_Speed/P
ower
5-40km/h / 5%-
100%
Level3_Speed/P
ower
5-40km/h / 5%-
100%
Level4_Speed/P
ower
5-40km/h / 5%-
100%
Level5_Speed/P
ower
5-40km/h / 5%-
100%
Level6_Speed/P
ower
5-40km/h / 5%-
100%
PAS Sensor
Type
Disable, Low, High,
Auto
Low, High: some PAS sensors
didn’t have rotating direction detect
function, only way to find the
correct setting is trying;
Auto- PAS will auto judge rotating
direction while riding by itself,
output Pedal signal when rotating
forward and stop output when
rotating backwards
Pulse Count
4-64
The max magnet count the pedal
senor have per circle
Max Speed
60-100RPM
The max rotating speed of pedal
sensor
Default :60RPM
Start Count
1-5
Sensibility value of PAS sensor ,
more bigger means more
insensitive
default :1
Filter
1-50
Filter value of PAS sensor ,value is
more bigger means more smooth
and insensitive
Default :2
Keep Time
100-500ms
System will keep PAS signal with a
setting period after stop pedal, it
can make power output
consistently while pedaling
Defatul:300ms

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Throttle
Enable
Disable, Enable
Disable : Bike was not equipped
with a throttle
Enable:Bike ike was not equipped
with a throttle
Driving Mode
0.Disvalid - 6km/h
1.Disvalid - Level
Speed
2.Disvalid --Full
Speed
3.6Km/h --
6Km/h
4.6Km/h --
Level Speed
5.6Km/h --Full
Speed
6.Level Speed --
Level Speed
7.Level Speed --Full
Speed
8.Full Speed --Full
Speed
9.PasActivated -
6km/h
10.PasActivated -
Level Speed
11.PasActivated --
Full Speed
12.Scooter Mode
The Driving mode of the throttle,
For example:
we select option
4. 6Km/h --Level Speed
Bike speed will be limited with
6Km/h if you stop pedal even
you pull throttle fully
Bike speed will be limited with
assisting level speed ( see
DSIPLAY MENU ITEM) if you
start pedal and pull throttle
Mini Voltage
500mv – 3500mv
Default:1300mv
Max Voltage
500mv – 3500mv
Default:3300mv
Accessory
Brake Sensor
Low, High
Default: Low
Speed Sensor
0-36
This is a setting related with extra
speed sensor which was fixed on
rims ,
Select 0 , no equipped
Select 1 , equipped
You must have to equip an extra
speed sensor on rim if you use
middle motor drive system
Shit sensor
Disable, Enable
This is an option for gear sensor , it
can detect the gear changing while
riding, this sensor widely used on
middle motor drive system

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Torque sensor
Soft, Soft Safe ,
Sensitive ,
Sensitive
Safe ,Current
Mode ,Japan Mode
Some options include safe option
means torque sensor have to
move certain angle then start to
activate power assistance,
Japan mode only for Japan market
Screen
Warning Show
Disable, Enable
Enable or disable the message
interface show on display
Trip
Disable, Enable
Timer
Disable, Enable
Max Speed
Disable, Enable
AVG Speed
Disable, Enable
Bat Capacity
Disable, Enable
Test
Disable, Enable
About
Disable, Enable
Controller Test
Disable, Enable
Motor Test
Disable, Enable
Battery Test
Disable, Enable
Throttle &PAS
Test
Disable, Enable
Accessory test
Disable, Enable
Temperature
Disable, Enable
Light Sensor
Disable, Enable
Show real time light sensor value
Screen & Color
Disable, Enable
You can select favorite skin or font
color at this interface
Default
Restore factory default settings which saved in controller memory
Save
Save all settings before exit menu setting
Without
Save
Do not Save all settings before exit menu setting
Firmware
--Firmware is a parameters data pack for your bike which was combined
with battery settings , motor settings ,controller settings, riding feeling
settings, and all other accessories settings and so on , all of these
parameters related with a certain bike, one bike match one Firmware ;
--Display had been built a firmware database which can store 100pcs
firmware , therefore, you can manage all of your different bike’s firmware
easily only by one display. Its very useful for dealer or ebike builder to
manage all different bikes there have
--There have 2 APPs we provided at this moment, you can load one
firmware to controller by APP , or you can load or download firmware
database to controller
--At this process , you can choice one firmware on display for your bike

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7 Warning messages
These messages will be blinking show on screen when warning event was happened ,
Do not try to repair by yourself if you not totally understand this manual.
Lose communication between display and controller
Solution: Check the communication cable between display
and controller
Over Current
Solution:
decrease power
Battery empty
Solution:
Recharge the
battery
The speed sensor
is broken or lose
connecting
Hall inside the
motor was
broken or lose
connecting
Over
Temperature
Solution:
decrease power
Over
Temperature
Solution:
decrease
power

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8 Error messages
Don’t not use bike and try to shut the battery power off if errors were happened,
DO NOT TRY TO REPAIR IT BY YOURSELF , send your bike to your service
station , otherwise may result in serious injury.
It means communication protocol, between controller and
display is different.
You have to make sure the version between display and
controller is same
System will auto verify the parameters which was stored in
display and controller memory. system will create a synchro
process, If the parameters are different
Solution: check the communication cable and power on again
It means there have a short circuit problem in the controller.
user should stop using bike and power off the battery
immediately
It means the controller memory is fail
Solution: change a new controller

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It means the display memory is fail
Solution: change a new display
there have 3 possibilities if this error happened
1. User grip the throttle during on power-on period ,
2. Throttle was broken
It means motor cable is disconnected or cable is broken

Smart eBike Drive system v2.101
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9 Changing skin and font color by display
what is skin
there have three different color skins preset in display memory, you can choice
the favorite one for you own ；
Green Skin Blue Skin Brown Skin
what is Font color
There have 3 different font color solutions preset in display, choice the favorite one
for you own ；
Operation
Step1: power on
Step3:
Press<power>
button, until
the interface
appears as
below, press
up and down
buttons, choose skin color
Step2: Press <power>button, until
TEST interface appears
Step4: Press<power> button, until
the
interface
appears as
below,
press up
and down
buttons , choose the font color.

Smart eBike Drive system v2.101
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10 Changing font colors by APP
Font Color
If you don’t like the font color we preset in display , You can redefine font color by
this APP to make different font color
Preparation
➢Plug USB Dongle into PC USB stock;(you may have to install drive software for
this USB Dongle when connecting with PC first time)
➢Connect display with USB Dongle
➢Power on display
➢Run APP
Operation
➢Step1: Open port ,
➢come to SYSTEM menu to reset the UART port number if can’t open port properly
➢Step2: click READ button, read the current existing color solution file if you have
➢Step3: select the correct model for target display
➢Step4: click the items what you want to change color show on APP
➢Step5: click Send button after color solution set was ready
USB-D1