Minuteman EX12 Parts list manual

Parts and Instruction Manual
EX12 Carpet Extractor
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Parts
and Instruction Manual
Table of Contents
Safety Precautions ............................................................................................................................. 1
Grounding Instructions...................................................................................................................... 1
Safety Labels ...................................................................................................................................... 2
Electrical Requirements..................................................................................................................... 2
Machine Components ........................................................................................................................ 2
Machine Set Up................................................................................................................................... 3
Operation............................................................................................................................................. 4
Draining Recovery Tank..................................................................................................................... 4
Machine Maintenance......................................................................................................................... 4
Maintenance.................................................................................................................................... 4
Weekly Maintenance ....................................................................................................................... 4
Troubleshooting ................................................................................................................................. 5
Storing Machine.................................................................................................................................. 5
Exploded Views .................................................................................................................................. 7
EX12 - Base Assembly.................................................................................................................... 7
EX12 - Solution Tank Assembly ...................................................................................................... 8
EX12 - Recovery Tank Assembly .................................................................................................... 9
EX12 - Bill Of Materials ................................................................................................................. 10
EX12H - Base Assembly ............................................................................................................... 11
EX12H - Solution Tank Assembly ..................................................................................................12
EX12H - Recovery Tank Assembly................................................................................................ 13
EX12H - Bill Of Materials .............................................................................................................. 14
Minuteman International Made Simple Commercial Limited Warranty........................................ 15
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Parts and Instruction Manual
Page 7
Exploded Views
EX12 - Base Assembly
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Parts and Instruction Manual
Page 8
EX12 - Solution Tank Assembly
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Parts and Instruction Manual
Page 9
EX12 - Recovery Tank Assembly
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Parts and Instruction Manual
Page 10
EX12 - Bill Of Materials
Item Part No. Qty. Description Item Part No. Qty. Description
1 121052 2 cap, axle, 1/2" 40 121155 2 bolt, 1/4-20 x 1-1/4" hex head
2 121059 2 wheel, 12" 41 121119 2 Bracket, L 070-036
3 121167 6 washer, axle, cut 1/2" id 42 121209 1 sol tank, speedster
4 121066 1 axle, 1/2" x 18-1/2", sp, breeze 43 121075 1 bracket, rear, fb/spy
5 121162 12 nut, lock, 1/4-20, nylon insert 44 121160 6 washer, 1/4" lock, s/s
6 121157 16 washer, 1/4" flat, s/s 45 121076 2 knob, thumb screw, for bracket
7 121175 8 bolt, 1/4-20 x 1" hex head, s/s 46 121018 1 elbow, brass, 90 deg, 3/8"mpt x 3/8" fmpt
8 121073 2 caster, 5" 47 121173 2 washer, 11/16"id x 1-1/2"od x .075, s/s
9 121208 1 base, speedster 48 121020 1 nipple, brass, 3/8" x close
10 121061 2 guard, cooling fan, wire 49 121019 1 bushing, brass, 1/2"mpt x 3/8" fpt, hex
11 121203 8 screw, #10 x 5/8" hex head, zinc 50 121012 1 filter, strainer, 1/2"
12 121163 1 nut, lock, 1/2" steel 51 121068 1 bracket, front hinge, sp/fb
13 121053 1 fitting, strain relief, cord 52 121202 2 bolt, 1/4-20 x 1-1/2" hex head, s/s
14 121032 1 power cord, end, 25', 14/3 grey 53 121005 2 elbow, brass, 90 deg, 1/4"mpt x 1/4" fpt
15 121181 2 bolt, 1/4-20 x 3/4" serrated hex flange, zinc 54 121159 4 washer, 9/16"id x 1"od, flat, s/s
16 121117 1 plate, single manifold, 6.5" x 9" 55 121008 1 nipple, brass, 1/4"m, hex
17 121211 1 manifold, single vac 56 121149 1 hose, 3/8" x 17-1/2", (OAL), f x -fsw, surge, 1600psi
18 121154 5 bolt, 1/4-20 x 1/2" hex head, zinc 57 121177 2 washer, nylon, 9/16id x 1-1/16od x .031
19 121038 1 gasket, vacuum motor 58 121007 1 nipple, brass, 1/4" x close
20 121125 3 vac support, 3 stage, 4-1/16" 59 121010 1 adapter, brass, extender, 1/4" mpt x 1/4" fpt, hex
21 121182 9 bolt, 1/4-20 x 1/2" serrated hex flange, zinc 60 121004 1 qd, brass, 1/4" f
22 121021 1 vac motor, 3 stage, 115V, tangential 61 121069 1 float, 2", ball style
23 121042 1 exhaust boot, plastisol 62 121077 1 elbow, 2" float
24 121126 1 cuff, 2" 63 121135 1 pipe, pvc, 2"
25 121192 1 vac hose, 2", wire reinforced 64 121137 1 adaptor, pvc 2, fmsl x fmt
26 121051 2 clamp, hose, 2-1/4 DIA 65 121200 2 gasket, 2" inlet polyethylene, 3" OD 2.35" ID
27 121196 1 sol hose, 1/4" x 24 1/2", (OAL), f x fsw, 3000psi 66 121055 1 spout, drain, 45 degree
28 121014 1 elbow, brass, 90 deg, 1/4" mpt x 1/4" mpt 67 121054 1 valve, drain, 1-1/2"
29 121006 1 bushing, brass, 3/8"mpt x 1/4" 68 121210 1 vac tank, speedster
30 121016 1 adapter, brass, 1/2" barb x 3/8" fsw, ball end 69 121138 2 inlet, 2"
31 121017 1 elbow, brass, 90 deg, 1/2" barb x 3/8"mpt 70 121072 2 washer, #8 flat, s/s
32 121064 2 clamp, hose, 5/16-29/32 71 121176 2 screw, #10-32 x 1/2" SHCS, alloy
33 121190 1 sol hose, 1/2" kuri 100psi 72 121063 1 plate, switch, sp, 3 hole
34 121169 4 nut, kep, #10-32 zinc 73 121028 2 switch, rocker, 2 position
35 121164 4 screw, #10-32 x 1-1/4" phil pan head, zinc 74 121217 1 gasket, vac lid, 6.5" i.d 7.5" o.d
36 121022 1 pump, 100psi, demand, 115V 75 121044 1 lid, vac tank, black, 7"
37 121161 2 nut, hex, 1/4-20 s/s 76 121174 6 screw, #8 x 5/8 phil oval, s/s
38 121158 4 washer, 1/4"id x 1"od, flat, s/s 77 121114 1 gasket, 2" inlet
39 121041 4 washer, buna 1-1/8" od x 3/16" id 78 121194 1 elbow, inlet assembly 2"
Bill Of Material - EX12
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Parts and Instruction Manual
Page 11
EX12H - Base Assembly
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Parts and Instruction Manual
Page 12
EX12H - Solution Tank Assembly
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Parts and Instruction Manual
Page 13
EX12H - Recovery Tank Assembly
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Parts and Instruction Manual
Page 14
EX12H - Bill Of Materials
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 121163 2 NUT-LOCK 1/2" STEEL 52 121125 3 SUPPORT-VAC 3 STAGE 4-1/16"
2 121053 2 FITTING-STRAIN RELIEF CORD 53 121182 9 BOLT-SERRATED 1/4-20 X1/2"
3 121032 2 CORD-POWER END 25' GRY 54 121021 1 MOTOR-VAC 3 STAGE 115V TANG
4 121052 2 CAP-AXLE 1/2" 55 121042 1 EXHAUST BOOT-PLASTISOL
5 121059 2 WHEEL-12" 56 121126 1 CUFF-HOSE 2 X2 WIRE REINFORCED
6 121167 6 WASHER-AXLE CUT 1/2" ID 57 121192 1 HOSE-VAC 2" WIRE REINFORCED
7 121066 1 AXLE-SP 1/2" x 18-1/2" 58 121051 2 CLAMP-HOSE 2-1/4 DIA
8 121208 1 BASE-SPEEDSTER BURGUNDY 59 121209 1 TANK-SOLUTION SPEEDSTER BURGUNDY
9 121162 12 NUT-LOCK 1/4-20 NYL INSERT 60 121161 2 NUT-HEX1/4-20 S/S
10 121157 16 WASHER-FLAT 1/4" S/S 61 121160 6 WASHER-LOCK 1/4" S/S
11 121175 8 BOLT-HEXHEAD 1/4-20 X1" S/S 62 121158 4 WASHER-FLAT 1/4" ID X1" OD S/S
12 121073 2 CASTER-5" 63 121041 4 WASHER-BUNA 1-1/8" O.D. x 3/16"
13 121023 1 FAN-COOLING 115V 64 121155 2 BOLT-HEXHEAD 1/4-20 X1-1/4"
14 121061 3 GUARD-COOLING FAN WIRE 65 121119 2 BRACKET-"L"
15 121203 8 SCREW-HEXHEAD #10 X5/8" ZINC 66 121075 1 BRACKET-REAR FB/SP
16 121152 1 REGULATOR-200 PSI 67 121076 2 KNOB-THUMB SCREW FOR BRACKET
17 121064 8 CLAMP-HOSE 5/16-29/32 68 121159 8 WASHER-FLAT 9/16" ID X1" OD
18 121226 1 sol hose, kuriyama, 3/8" 69 121010 3 ADAPTER-BRASS EXTENDER 1/4"
19 121227 2 adapter, brass, 3/8" barb x 1/4" fsw 70 121018 1 ELBOW-BRASS 90 DEG 3/8" MPT
20 121169 6 NUT-#10-32 ZINC 71 121173 2 WASHER-11/16" ID X1-1/2"OD X.075 S/S
21 121168 2 SCREW-PHIL PH #10-32 X3/4" 72 121020 1 NIPPLE-BRASS 3/8" x CLOSE
22 121228 1 bracket, heater mounting, dual 73 121019 1 BUSHING-BRASS 1/2" MPT x 3/8"
23 121074 2 HEATER-ALUMINUM CAST SINGLE 74 121012 1 FILTER-STRAINER 1/2"
24 121095 1 HEATING ROD-600 WATT 115V 75 121068 1 BRACKET-FRONT HINGE SP/FB
25 121030 1 HEATING ROD-1000W 115V 76 121202 2 BOLT-HEXHEAD 1/4-20 X1-1/2" S/S
26 121035 2 THERMOSTAT- 200 DEG AUTO 1/4" V 77 121008 1 NIPPLE-BRASS 1/4" M HEX
27 121229 8 screw, #6 x 3/16, phil pan head, self-tapping 78 121149 1 HOSE-3/8" X 17-1/2" (OAL)
28 121036 2 THERMOSTAT-310 DEG F +/- 10 DEG F MAN 79 121177 2 WASHER-9/16 ID X1-1/16 X.031 NYLON
29 121005 8 ELBOW-BRASS 90 DEG 1/4" MPT 80 121004 1 QD-BRASS 1/4" F
30 121151 1 HOSE- 3/8" X6", (OAL) 81 121069 1 FLOAT-BALL STYLE 2"
31 121011 1 TEE-BRASS 1/4" FPT 82 121077 1 ELBOW-2" FLOAT
32 121007 4 NIPPLE-BRASS 1/4" x CLOSE 83 121135 1 PIPE-2" PVC
33 121149 1 HOSE-3/8" X17-1/2" (OAL) 84 121137 1 ADAPTOR-2" FMSL x FMT PVC
34 121230 1 hose, 3/8" x 9" (OAL), f x f, surge, 1600psi 85 121200 2 GASKET-2" INLET POLYETHYLENE 3" OD 2.35" ID
35 121164 4 SCREW-PHIL PH #10-32 X1-1/4" ZINC 86 121054 1 VALVE-DRAIN 1-1/2"
36 121024 1 PUMP-250 PSI BYPASS 115V 87 121055 1 SPOUT-DRAIN 45 DEG
37 121231 1 plug, brass, 1/4"mpt, hex 88 121002 1 ELBOW-INLETASSY 1-1/2"
38 121131 1 VALVE-PRIME HIGH PRESSURE 89 121114 1 GASKET, 2" INLET
39 121232 1 adapter, brass, 3/8" barb x 1/4"mpt 90 121044 1 LID-VAC TANK 7" BLACK
40 121233 1 sol hose, kuriyama, 3/8" 91 121174 6 SCREW-PHIL OVAL #8 X5/8 S/S
41 121014 1 ELBOW-BRASS 90 DEG 1/4" MPT 92 121217 1 GASKET-VAC LID 6.5" ID 7.5" OD
42 121234 1 adapter, brass, 1/2" barb x 1/4" mpt 93 121056 1 FITTING-INLET PVC 1-1/2"
43 121212 1 HOSE-SOLUTION 1/2" KURI 100 PSI 21" 94 121025 2 LIGHT-RED 250V
44 121104 1 FILTER CUP IN-LINE 95 121029 1 SWITCH-ROCKER 3 POSITION
45 121235 1 sol hose, 1/2" kuri 100psi 96 121028 2 SWITCH-ROCKER 2 POSITION
46 121016 1 REDUCER-BRASS SWIVEL BALL 97 121026 1 LIGHT-INDICATOR 125V AMBER
47 121181 2 BOLT-SERRATED 1/4-20 X3/4" 98 121176 2 SCREW-SHCS #10-32 X1/2" ALLOY
48 121117 1 PLATE-SINGLE MANIFOLD 6.5" 99 121072 2 WASHER-FLAT #8 S/S
49 121154 5 BOLT-HEXHEAD 1/4-20 X1/2" 100 121138 1 INLET-2"
50 121211 1 MANIFOLD-SINGLE VAC 101 121065 1 PLATE-SWITCH SP 4 HOLE
51 121038 1 GASKET-VAC MOTOR 102 121210 1 TANK-VAC SPEEDSTER BURGUNDY
BILL OF MATERIAL - EX12H
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