Mitek MatchPoint PLANX User manual

MatchPoint PLANX
Servo-Driven Jigging System
Installation Manual
™
Copyright © 2010, 2012 MiTek®. All rights reserved.
Patented. See Legal Notice for list of patents.
Manual applies to U.S. and International equipment.
001098
Rev. B

MatchPoint PLANX
Servo-Driven Jigging System
Installation Manual
™
MiTek
Machinery Division
301 Fountain Lakes Industrial Drive
St. Charles, MO 63301
Phone: [phone]
Sales fax: [phone]
Customer Service fax: [phone]
www.mii.com
U.S. and other patents pending.
Manual applies to U.S. and
International equipment.
Manual Set IN
This Manual 001098-IN
Orig Creation Date 1 April 2008
Created By R. Widder
Print Date January 11, 2024
Revision B
Revision Date 31 January 2012
Revised By R.Tucker
Approved By M. Kanjee
Effectivity All
Applicability 42185-501-240V, 42151-
501-240V, 42190-501-240V,
42189-501-240V, 42161-
501-240V, 42170-501-240V,
42180-501-240V

001098 Rev. B Legal Notice
IN-ii
Patents
Return Goods Policy
Return goods cannot be accepted without prior authorization and are subject to a
restocking charge. The Seller certifies the articles specified herein were produced in
compliance with all provisions of the Fair Labor Standards Act of 1938, as amended,
including Section 12.—Rev. 6/98
Reporting Errors and Recommending
Improvements
To report errors or recommend improvements to this manual, please complete the
Document Evaluation Form in the appendices. Mail or fax the form to:
MiTek, Machinery Division
301 Fountain Lakes Industrial Drive
St. Charles, MO 63301
Attn: Engineering Manager
Fax: [phone]
Your support in helping MiTek provide unsurpassed machinery and support is appreciated.
Made and sold under one or more of the following patents:
U.S. 37,797 U.S. 5,468,118
U.S. 5,553,375 U.S. 6,079,325
U.S. 6,145,684 U.S. 6,330,963
U.S. 6,405,916 U.S. 6,651,306
U.S. 6,807,903 Other Patents Pending
Legal Notice

001098 Rev. B Contents
IN-iii
Legal Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Notice of Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Safety (English)
Safety Indicators: Signal Words . . . . . . . . . . . . . . . . .1
General Equipment Safety Rules . . . . . . . . . . . . . . . .2
Lockout/Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Lockout/Tagout Guidelines . . . . . . . . . . . . . . . . . . .5
Electrical Lockout/Tagout Procedures . . . . . . . . . . .6
Pneumatic System Lockout/Tagout Procedure . . . .9
Troubleshooting With an Energized Machine . . . . . .9
Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Restricted Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Know the Restricted Zone . . . . . . . . . . . . . . . . . . 11
Marking the Restricted Zone . . . . . . . . . . . . . . . . . 12
Safety Symbol Definitions . . . . . . . . . . . . . . . . . . . .13
Declarations of Conformity for CE Compliance . . .19
Declaration of Noise Emissions . . . . . . . . . . . . . . . .21
Seguridad (Español)
Indicadores de seguridad: Palabras de aviso . . . . .23
Reglas de seguridad para el equipo de general . . .24
Bloqueo/Etiquetado . . . . . . . . . . . . . . . . . . . . . . . . . .27
Pautas de bloqueo/etiquetado . . . . . . . . . . . . . . . .27
Procedimientos de bloqueo/etiquetado eléctricos .28
Solución de problemas con una máquina energizada
31
Prueba de seguridad . . . . . . . . . . . . . . . . . . . . . . . . .32
Zona restringida . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Conocer la zona restringida . . . . . . . . . . . . . . . . .33
Marcar la zona restringida . . . . . . . . . . . . . . . . . . .34
Información adicional . . . . . . . . . . . . . . . . . . . . . . . .34
Introduction Chapter 1
Introduction to the Manual . . . . . . . . . . . . . . . . . . . .35
Purpose and Scope of This Manual . . . . . . . . . . .35
Understanding This Manual . . . . . . . . . . . . . . . . .36
Screen Shots . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Formatting Cues . . . . . . . . . . . . . . . . . . . . . . . . . .37
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . .38
Supplemental Documentation . . . . . . . . . . . . . . . .38
Web Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Contacting Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Prior to Installation Chapter 2
MiTek’s Responsibilities . . . . . . . . . . . . . . . . . . . . . .39
Prior to Installation . . . . . . . . . . . . . . . . . . . . . . . . .39
Preliminary Pages
Contents

001098 Rev. B Contents
IN-iv
During Installation . . . . . . . . . . . . . . . . . . . . . . . . .39
Customer’s Responsibilities . . . . . . . . . . . . . . . . . .40
Space Requirements . . . . . . . . . . . . . . . . . . . . . . .41
Location Requirements . . . . . . . . . . . . . . . . . . . . .41
Electrical Requirements . . . . . . . . . . . . . . . . . . . . 42
Shipping Information . . . . . . . . . . . . . . . . . . . . . . . 42
Customer-Supplied Parts . . . . . . . . . . . . . . . . . . .43
Local Codes and Regulations . . . . . . . . . . . . . . . .45
Training Provided . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Installation Chapter 3
Responsibilities During Installation . . . . . . . . . . . . .46
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Checking for Damage . . . . . . . . . . . . . . . . . . . . . .46
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Returning Shipping Material . . . . . . . . . . . . . . . . .49
Equipment Layout . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Checking Existing Wiring . . . . . . . . . . . . . . . . . . . .50
Connecting Power to the Equipment . . . . . . . . . . .50
Connecting Power to the PLANX . . . . . . . . . . . . .51
Installing the Operator Console . . . . . . . . . . . . . . .51
Connecting Communication Lines Between Table
Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Connecting the PC . . . . . . . . . . . . . . . . . . . . . . . .52
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . .53
Startup Chapter 4
Setting Up the MatchPoint Software . . . . . . . . . . . .54
Software Logins . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Company Information . . . . . . . . . . . . . . . . . . . . . . 54
Checking PLANX Addresses . . . . . . . . . . . . . . . . .55
Calibrating the PLANX . . . . . . . . . . . . . . . . . . . . . 55
Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Index 56
Contents

001098 Rev. B Notice of Change
IN-vi
Use this page to record Service Bulletins and Notices that you receive to keep your manual
updated.
MatchPoint PLANX™
Servo-Driven Jigging System
Service Bulletin
or Notice # Dated Title
Notice of Change

001098 Rev. B Safety (English)
IN-1
Safety Indicators: Signal Words
The following signal words and colors are used throughout this document to indicate
safety hazards. Pay careful attention when you see them. The level of severity differs for
each signal word and color.
Signal words are accompanied by graphics showing what personnel should or should not
do. The graphics are called safety symbols and are defined on page 13, but more specific
text is provided every time a graphic is used throughout the manual. Everyone near the
machine must be trained on how to read these safety indicators.
Failure to comply with the instructions accompanying each signal word may result in
property damage, personal injury, or even death. Personnel must follow all safety
procedures and practices to ensure the safest possible operation of this equipment.
However, at no time is this document a substitute for common sense. Personnel must
ensure that the work environment is safe and free of distractions.
DANGER
Indicates an imminently hazardous situation which, if not avoided, is
likely to result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, may
result in death or serious injury.
CAUTION
When CAUTION is used with the safety alert symbol (yellow triangle),
it indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
When CAUTION is used without the safety alert symbol, it indicates a
potentially hazardous situation which may result in equipment damage.
NOTICE
Calls attention to information that is significant to understanding the
operation at hand.
ENVIRONMENTAL
Applies to conditions that may affect the environment but do not have
an immediate, direct effect on personnel or equipment.
Refiérase a la
página 22 para
español.
For safety
information in
Spanish, refer to
page 22.
Safety (English)

MatchPoint PLANX™ Jigging System
001098 Rev. B Safety (English)
IN-2
General Equipment Safety Rules
Because it is impossible to anticipate every circumstance that might involve a hazard, the
safety information provided in this equipment manual and on the machine is not all-
inclusive. If this machine is operated or serviced using a procedure not specifically
recommended by the manufacturer, the procedure shall be approved by a professional
engineer to ensure it will not render the equipment unsafe. Use extreme caution and
common sense at all times!
Know Your Equipment
• Read this manual completely before using or maintaining the equipment. Do not
operate this machine unless you have a thorough knowledge of the controls, safety
devices, emergency stops, and operating procedures outlined in this manual.
• Read and follow all safety notes. Failure to comply with these instructions may
result in economic loss, property damage, and/or personal injury including death.
• Refer to the lockout/tagout guidelines on the following pages to safely perform
maintenance and troubleshooting of this equipment.
• Observe and obey all safety labels. Replace worn labels immediately.
• Use this equipment solely for the purpose described in this manual.
• Only qualified personnel should attempt to operate or perform maintenance on this
equipment. “Qualified personnel” is defined as:
...a person or persons who, by possession of a recognized degree or
certificate of professional training, or who, by extensive knowledge,
training, or experience, has successfully demonstrated the ability to solve
problems relating to the subject matter and work—ANSI B30.2-1983
...one who has skills and knowledge related to the construction and
operation of the electrical equipment and installations and has received
safety training on the hazards involved—NEC 2002 Handbook
Personal Safety
• Always wear safety glasses and hearing protection in an industrial environment.
• Utilize a filtering face piece (dust mask) when working near sawdust.
• Wear proper clothing and appropriate personal protective equipment (e.g., safety
glasses and hearing protection.) Do not wear loose clothing or jewelry. Confine
long hair by tying it back.
• Use caution when lifting heavy parts or material.

MatchPoint PLANX™ Jigging System
001098 Rev. B Safety (English)
IN-3
Installing the Equipment
• Follow installation instructions completely.
• This equipment is not for use in a residential area.
Lockout/Tagout
• Before performing maintenance on the pneumatic or hydraulic systems, bleed the
lines to eliminate pressure.
• Lockout/tagout all energized systems before performing maintenance on them.
Refer to the Lockout/Tagout Guidelines section on page 5.
Keeping a Safe Environment
• Keep children away. All visitors should be kept a safe distance from the work area.
Hazards may not be apparent to individuals unfamiliar with the machine.
• Keep work areas well lit.
• Keep the work area clean and free of any trip or slip hazards.
• Do not use the equipment in damp or wet locations, or expose it to rain or snow.
• Minimize dust clouds and protect your equipment by cleaning dust in this manner:
• Vacuum dust prior to blowing with air
• Shut down electrical power and sources of ignition
• If using compressed air, it should be a low compression (no more than 15 psi)
• Powered cleaning equipment such as vacuums must be consistent with local
governmental codes for use in dusty conditions.
Operating and Maintaining the Equipment
• Ensure that all people, tools, and foreign objects are clear of the restricted zones
before operating this equipment. The restricted zones are shown on page 11.
• Perform safety tests to ensure all E-stops are working properly before operating the
equipment at the initial startup, after performing any maintenance, and in
accordance with the maintenance schedule.
• In case of machine malfunction, stop the machine immediately using an E-stop and
report the malfunction to a supervisor.
• Never leave the machine running unattended. Turn the power off! Do not leave the
machine until all parts have come to a complete stop and all electrical power has
been shut off.
• Check for worn or damaged parts regularly. Repair or replace them immediately.
• Keep the hydraulic, pneumatic, and electrical systems in good working order at all
times. Repair leaks and loose connections immediately. Never exceed the
recommended pressure or electrical power.

MatchPoint PLANX™ Jigging System
001098 Rev. B Safety (English)
IN-4
• Check that all safety devices are in working order before each shift starts. All
protective guards and safety devices must be in place before and during use of the
machine. Never disconnect or bypass any safety device or electrical interlock.
• Only qualified maintenance personnel shall remove or install safety devices.
• Periodically inspect the quality of the finished product.
Electrical Safety
• Do not use any liquids in the interior of electrical cabinets.
• When using solvents on and around the machine, remove power to the machine to
eliminate the chance of sparking, resulting in explosion or fire. Wear a respirator
approved for use with solvents. Wear protective clothing, gloves, and safety glasses.