TABLE OF CONTENTS
1 Function and configuration....................................................................................................................1-1
1.1 Overview ................................................................................................................................................... 1-1
1.2 System configuration .............................................................................................................................. 1-1
1.2.1 Combination of software version ..................................................................................................... 1-2
1.3 Functional block diagram ....................................................................................................................... 1-2
1.4 Specifications........................................................................................................................................... 1-3
1.5 Risk assessment...................................................................................................................................... 1-4
1.5.1 Residual risks (common)................................................................................................................... 1-4
1.5.2 Residual risk (for each function) ...................................................................................................... 1-4
2 Installation................................................................................................................................................2-6
2.1 Confirming the product........................................................................................................................... 2-6
2.2 Installation and connection .................................................................................................................... 2-6
2.2.1 Fixing of the extended safety unit .................................................................................................... 2-6
2.2.2 Connecting with the robot controller ............................................................................................... 2-7
2.2.3 Connecting cables to the wiring connector .................................................................................... 2-8
2.2.4 Connecting the wiring connector to the extended safety unit ...................................................... 2-9
2.3 Check items.............................................................................................................................................. 2-9
2.4 Long life parts ........................................................................................................................................ 2-10
2.5 Maintenance ........................................................................................................................................... 2-10
3 Signals and wiring.................................................................................................................................3-11
3.1 Description of signals ............................................................................................................................3-11
3.1.1 Electrical specifications ...................................................................................................................3-11
3.1.2 Signal operation ............................................................................................................................... 3-12
3.2 Connectors and signal assignment..................................................................................................... 3-13
3.3 Input signal connection example ......................................................................................................... 3-14
3.4 Measures against static electricity / noise.......................................................................................... 3-15
4 Safety monitoring function ..................................................................................................................4-16
4.1 Safety monitoring function overview................................................................................................... 4-16
4.2 Startup..................................................................................................................................................... 4-16
4.2.1 Connecting RT ToolBox2................................................................................................................. 4-16
4.2.2 Password setting.............................................................................................................................. 4-16
4.2.3 Enable/disable .................................................................................................................................. 4-19
4.2.4 Parameter setting ............................................................................................................................. 4-19
4.2.5 Test operation................................................................................................................................... 4-21
4.3 Safety monitoring function ................................................................................................................... 4-22
