Mitsubishi Electric FR-A7NC E kit-SC User manual

FR-A7NC E kit-SC INSTRUCTION MANUAL
B
INVERTER
INVERTER
INSTRUCTION MANUAL
INVERTER
1
2
3
4
5
6
7
8
9
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
FR-A7NC E kit-SC
communication function
IB(NA)-0600469ENG-B(1208) MEE Printed in Japan Specifications subject to change without notice.
PROGRAMMING EXAMPLES
HOW TO CHECK FOR ERROR USING THE LEDS
PRE-OPERATION INSTRUCTIONS
INSTALLATION
WIRING
INVERTER SETTING
FUNCTION OVERVIEW
I/O SIGNAL LIST
DETAILS OF INPUT AND OUTPUT SIGNALS
A7NC_E_kit-SC_ib0600469eng.book 1 ページ ２０１２年８月２７日 月曜日 午前９時３５分

A-1
Thank you for choosing this Mitsubishi Inverter plug-in option.
This Instruction Manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this Instruction Manual and
appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and
instructions.
In this Instruction Manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
Incorrect handling may cause
hazardous conditions, resulting in
death or severe injury.
Incorrect handling may cause
hazardous conditions, resulting in
medium or slight injury, or may cause
only material damage.
The level may even lead to a serious
consequence according to conditions. Both instruction levels
must be followed because these are important to personal
safety.
WARNING
CAUTION
CAUTION
SAFETY INSTRUCTIONS
WARNING
While power is ON or when the inverter is running, do not
open the front cover. You may get an electric shock.
Do not run the inverter with the front cover or wiring cover
removed. Otherwise, you may access the exposed high-
voltage terminals and charging part and get an electric shock.
Even if power is OFF, do not remove the front cover except for
wiring or periodic inspection. You may accidentally touch the
charged inverter circuits and get an electric shock.
Before wiring or inspection, power must be switched OFF. To
confirm that, LED indication of the operation panel must be
checked. (It must be OFF.) Any person who is involved in
wiring or inspection shall wait for at least 10 minutes after the
power supply has been switched OFF and check that there
are no residual voltage using a tester or the like. The
capacitor is charged with high voltage for some time after
power OFF, and it is dangerous.
Any person who is involved in wiring or inspection of this
equipment shall be fully competent to do the work.
The plug-in option must be installed before wiring. Otherwise,
you may get an electric shock or be injured.
Do not touch the plug-in option or handle the cables with wet
hands. Otherwise you may get an electric shock.
Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an electric
shock.
A7NC_E_kit-SC_ib0600469eng.book 1 ページ ２０１２年８月２７日 月曜日 午前９時３５分

A-2
2. Injury Prevention
3. Additional Instructions
Also the following points must be noted to prevent an accidental
failure, injury, electric shock, etc.
1) Transportation and mounting
2) Trial run
3) Usage
4) Maintenance, inspection and parts replacement
5) Disposal
6) General instruction
CAUTION
The voltage applied to each terminal must be the ones
specified in the Instruction Manual. Otherwise burst, damage,
etc. may occur.
The cables must be connected to the correct terminals.
Otherwise burst, damage, etc. may occur.
Polarity must be correct. Otherwise burst, damage, etc. may
occur.
While power is ON or for some time after power-OFF, do not
touch the inverter as they will be extremely hot. Doing so can
cause burns.
CAUTION
Do not install or operate the plug-in option if it is damaged or
has parts missing.
Do not stand or rest heavy objects on the product.
The mounting orientation must be correct.
Foreign conductive objects must be prevented from entering
the inverter. That includes screws and metal fragments or
other flammable substances such as oil.
CAUTION
Before starting operation, each parameter must be confirmed
and adjusted. A failure to do so may cause some machines to
make unexpected motions.
WARNING
Do not modify the equipment.
Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
CAUTION
 When parameter clear or all parameter clear is performed, the
required parameters must be set again before starting operations
because all parameters return to the initial value.
For prevention of damage due to static electricity, nearby
metal must be touched before touching this product to
eliminate static electricity from your body.
CAUTION
Do not test the equipment with a megger (measure insulation
resistance).
CAUTION
This inverter plug-in option must be treated as industrial
waste.
Many of the diagrams and drawings in this Instruction Manual
show the inverter without a cover or partially open for
explanation. Never operate the inverter in this manner. The
cover must be reinstalled and the instructions in the inverter
manual must be followed when operating the inverter.
A7NC_E_kit-SC_ib0600469eng.book 2 ページ ２０１２年８月２７日 月曜日 午前９時３５分

I
— CONTENTS —
1 PRE-OPERATION INSTRUCTIONS 1
1.1 Unpacking and product confirmation ..............................................................................................1
1.1.1 Product confirmation....................................................................................................................................... 1
1.2 Parts ....................................................................................................................................................2
1.3 Inverter option specifications...........................................................................................................4
1.4 CC-Link version .................................................................................................................................5
1.4.1 CC-Link ver. 1.10............................................................................................................................................ 5
1.4.2 CC-Link ver. 2.................................................................................................................................................5
2 INSTALLATION 6
2.1 Pre-installation instructions .............................................................................................................6
2.2 Installation procedure .......................................................................................................................6
3WIRING 12
3.1 System configuration example.......................................................................................................12
3.2 Connection of several inverters .....................................................................................................13
3.3 Connection cable .............................................................................................................................16
3.4 Wiring................................................................................................................................................16
4 INVERTER SETTING 19
A7NC_E_kit-SC_ib0600469eng.book I ページ ２０１２年８月２７日 月曜日 午前９時３５分

II
4.1 Parameter list ...................................................................................................................................19
4.2 Operation Mode Setting ..................................................................................................................20
4.2.1 Operation mode indicator .............................................................................................................................20
4.2.2 Operation mode switching and communication startup mode (Pr. 79, Pr. 340) ...........................................21
4.3 Start and Speed Command Sources (Pr. 338, Pr. 339, Pr. 550) ...................................................24
4.3.1 Communication EEPROM write selection (Pr. 342) .....................................................................................28
4.4 Operation at Communication Error Occurrence...........................................................................29
4.4.1 Operation selection at communication error occurrence (Pr. 500 to Pr. 502) ..............................................29
4.4.2 Fault and measures......................................................................................................................................33
4.5 Inverter Reset ...................................................................................................................................34
4.6 CC-Link function setting .................................................................................................................36
4.6.1 Station number setting (Pr. 542)...................................................................................................................36
4.6.2 Baud rate setting (Pr. 543) ...........................................................................................................................37
4.6.3 Frequency command with sign (Pr. 541)...................................................................................................... 38
5 FUNCTION OVERVIEW 39
5.1 Function block diagram ..................................................................................................................39
5.2 Output from the inverter to the network ........................................................................................40
5.3 Input to the inverter from the network ...........................................................................................41
6 I/O SIGNAL LIST 42
6.1 CC-Link extended setting (Pr. 544) ................................................................................................42
6.2 I/O signal list.....................................................................................................................................43
A7NC_E_kit-SC_ib0600469eng.book II ページ ２０１２年８月２７日 月曜日 午前９時３５分

III
6.2.1 I/O signal when CC-Link ver.1 one station (FR-E500 series compatible) is occupied (Pr. 544 = 0) ............43
6.2.2 I/O signal when CC-Link ver.1 one station is occupied (Pr. 544 = "1") ........................................................46
6.2.3 I/O signal when CC-Link ver.2 double setting is selected (Pr. 544 = "12")...................................................47
6.2.4 I/O signal when CC-Link ver.2 quadruple setting is selected (Pr. 544 = "14") .............................................48
6.2.5 I/O signal when CC-Link ver.2 octuple setting is selected (Pr. 544 = "18") ..................................................49
7 DETAILS OF INPUT AND OUTPUT SIGNALS 51
7.1 Details of remote input and output signals ...................................................................................51
7.1.1 Output signals (master module to inverter (FR-A7NC)) ...............................................................................51
7.1.2 Input signals (inverter (FR-A7NC) to master module) ..................................................................................53
7.2 Details of remote register................................................................................................................55
7.2.1 Remote register (master module to inverter (FR-A7NC)).............................................................................55
7.2.2 Remote register (inverter (FR-A7NC) to master module).............................................................................58
7.2.3 Instruction codes ..........................................................................................................................................61
7.2.4 Monitor codes ............................................................................................................................................... 66
8 PROGRAMMING EXAMPLES 68
8.1 Program example for reading the inverter status.........................................................................71
8.2 Program example for setting the operation mode........................................................................72
8.3 Program example for setting the operation commands ..............................................................73
8.4 Program example for monitoring the output frequency ..............................................................74
8.5 Program example for parameter reading.......................................................................................75
8.6 Program example for parameter writing........................................................................................76
8.7 Program example for setting the running frequency ...................................................................77
A7NC_E_kit-SC_ib0600469eng.book III ページ ２０１２年８月２７日 月曜日 午前９時３５分

IV
8.8 Program example for fault record reading ....................................................................................79
8.9 Program example for resetting the inverter at inverter error ......................................................80
8.10 Instructions ......................................................................................................................................81
9 HOW TO CHECK FOR ERROR USING THE LEDS 83
9.1 When one inverter is connected.....................................................................................................83
9.2 When two or more inverters are connected..................................................................................85
9.3 Communication stops during operation........................................................................................87
A7NC_E_kit-SC_ib0600469eng.book IV ページ ２０１２年８月２７日 月曜日 午前９時３５分

1
1
1PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and product confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you
ordered and intact.
This product is a plug-in option dedicated for the FR-E700-SC series (Safety stop function model).
1.1.1 Product confirmation
Check the enclosed items.
Plug-in option ................... 1 Junction connector...........1
(Refer to page 7, 9.)
Spacer for plug-in option
mounting....................1
(Refer to page 7, 9.)
Terminal block................... 1
(Refer to page 16)
Front cover for plug-in option
......................................... 1
(Refer to page 7, 9.)
M3 mounting screw
(Long) (M3 20mm).......1
(Short) (M3 6mm)........1
(Refer to page 7, 9.)
Hexagon spacer..............1
(Refer to page 7, 9.)
CAUTION
Install a provided front cover for plug-in option, in place of the inverter front cover .
SD L.RUN
RD L.ERR
RUN
SW2
ON
12
A7NC_E_kit-SC_ib0600469eng.book 1 ページ ２０１２年８月２７日 月曜日 午前９時３５分

2
PRE-OPERATION INSTRUCTIONS
1.2 Parts
SD L.RUN
RD L.ERR
RUN
SW2
Operation status indication LED
Lit/flicker of the LED indicate operation status.
Terminal
layout
SW2
DA
DB
DG
SLD
FG
Front view Rear view
Mounting
hole
Mounting hole
Mounting
hole
Terminating resistor selection switch
Select the resistor value of the terminating resistor.
Connector for
communication
Mount the
accessory
terminal block to
connect to the
network.
Connector
Connect to the inverter option connector.
ON
12
ON
12
(Refer to page 13.)
(Refer to page 3.)
(Refer to page 16.)
A7NC_E_kit-SC_ib0600469eng.book 2 ページ ２０１２年８月２７日 月曜日 午前９時３５分

3
PRE-OPERATION INSTRUCTIONS
1
Operation status indication LED
LED Description
L.RUN Lit when refresh data is properly received. Turns OFF when a data transmission is stopped for a
certain period of time.
L.ERR
Lit when a communication error occurs in the own station and flickers when settings of switch, etc.
are changed while power is ON.
Flickers when the Pr. 542 or Pr. 543 setting is changed.
Turn the power ON again or turn the RES signal ON. (Refer to page 36, 37.)
RUN
Lit during normal operation (5V is supplied in the board) (Lit even in the noncommunication status.)
Flickers when the master station is CC-Link ver.1 and the FR-A7NC is CC-Link ver.2 compatible.
(Refer to page 5.)
SD Turns OFF when no data is transmitted.
RD Lit when the received data carrier is detected.
REMARKS
Set the station number using Pr. 542 Communication station number (CC-Link). (Refer to page 36.)
Set transmission baud rate using Pr.543 Baud rate selection (CC-Link). (Refer to page 37.)
A7NC_E_kit-SC_ib0600469eng.book 3 ページ ２０１２年８月２７日 月曜日 午前９時３５分