Mitsubishi Mahindra GX3600 User manual

MITSUBISHI TRACTOR
SERVICE MANUAL

CONTENTS
SECTION - 1 : SAFETY, GENERAL INFORMATION AND STANDARD TORQUE
SPECIFICATIONS
1. SAFETY .............................................................................................................. 03
2. GENERAL INFORMATION ................................................................................. 17
3. STANDARD BOLT TORQUES ........................................................................... 21
SECTION - 2 : SPECIFICATIONS
1. GENERAL SPECIFICATIONS ............................................................................ 27
2. GEAR RATIO ...................................................................................................... 30
3. NAME OF EACH PART ...................................................................................... 31
4. LUBRICATION .................................................................................................... 33
SECTION - 3 : MECHANICAL STRUCTURE
1. ENGINE .............................................................................................................. 45
2. ENGINE COMPONENT & RELATED DEVICE .................................................. 50
3. POWER TRANSMITTING .................................................................................. 54
4. TRANSMISSION ................................................................................................ 57
5. REAR AXLE, BRAKE, DIFFERENTIAL LOCK ................................................... 65
6. FRONTAXLE (4WD) .......................................................................................... 69
7. HYDRAULIC SYSTEM ....................................................................................... 76
8. ELECTRIC EQUIPMENT ................................................................................... 97
9. DIMENSION FOR IMPLEMENT FIT .................................................................. 99

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SECTION -1
SAFETY, GENERAL INFORMATION
AND STANDARD TORQUE SPECIFICATIONS

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SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS
SAFETY
WARNING: Read the operators manual to
familiarize you with the correct control
functions.
This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.
The message that follows the symbol contains important information about safety carefully read the message.
Make sure you fully understand the causes of possible injury or death.
To prevent injury always follow the Warning, Caution and
Danger notes in this section and throughout the manual.
WARNING: Operate the machine and
equipment controls from the seat
positron only.
Any other method could result in
serious injury.
WARNING: This is a one man machine,no
riders allowed.
WARNING: Before starting the engine,
study the operator’s manual safety
messages.
Read all safety signs on the machine clear
the area of other persons.
Learn and practice safe use of controls
before operating.
It is your responsibility to understand
and follow manufacturer’s instructions on
machine operation, service, and to observe
pertinent laws and regulations.
WARNING: If you wear clothing that is too
loose or do not use the correct safety
equipment for your job, you can be injured.
Always wear clothing that will not catch on
objects. Extra safety equipment that can
be required includes hard hats, safety shoes,
ear protection, eye or face protection, heavy
gloves and reflector clothing.
NOTE: Operator's Manuals may be obtained from your
dealer.
WARNING: When working in the area of the
fan belt with the engine running avoid loose
clothing if possible and use extreme
caution.
WARNING: When doing checks and
testing on the equipment hydraulics,
follow the procedures as they are
written.
DO NOT change the procedure.
WARNING: When putting the
hydraulic cylinders on this machine
through the necessary cycles to check
operation or to remove air from a
circuit. Make sure all people are out
of the way.

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SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS
WARNING: Always use heat protective gloves
when handling heated parts.
CAUTION: Lower all attachments to the
ground or use stands to safely support the
attachments before you do any maintenance
or service.
CAUTION: Pin sized and smaller streams of
hydraulic oil under pressure can penetrate
the skin and result in serious infection.
If hydraulic oil under pressure can penetrate
the skin and result in serious infection. If
hydraulic oil under pressure dose penetrates
seek medical treatment immediately.
Maintain all hoses and tubes in good condition.
Make sure all connections are tight.
Make a replacement of any tube or hose
that is damaged or thought to be damaged.
DO NOT use your hand to check for leaks.
use a piece of cardboard or wood.
CAUTION: When removing hardened pins,
such as a pivot pin, or a hardened shaft,
use a soft head (brass or bronze) hammer
or use a driver made from brass or bronze
and use a steel hammer.
CAUTION: When using the hammer to
remove and install pivot pins or separate
parts using compressed air or using the
grinder, wear eye protection that completely
encloses the eyes (approved goggles or
other approved eye protection).
CAUTION: Use suitable floor (service)
lacks or chain hoists to raise wheels off
the floor.
Always block machine in place with
suitable safety stands.
CAUTION: When servicing or repairing the
machine. Keep the shop floor and operator's
compartment and steps free of oil, water,
grease, tools etc.
Use the oil absorbing material and or shop
cloths as required.
Use safe practices at all times.
CAUTION: Some components of this machine
are very heavy.
Use suitable lifting equipment or additional
help as instructed in this Service Manual.
DANGER: Engine exhaust fumes can cause
death. If it is necessary to start the engine in
a closed place remove the exhaust fumes
from the area with an exhaust tube extension.
Open the doors and get outside air into the area.
DANGER: When the battery electrolyte is
frozen, the battery can explode if (1), you
try to charge the battery or (2), you try to
jump start and run the engine.
To prevent battery electrolyte from freezing,
full charge. If you do not follow these
instructions you or others in the area can
be injured.
DANGER: Batteries contain acid and
explosive gas. Explosions can result from
sparks, flames or wrong cable connections.
To connect the jumper cables correctly to the
battery of this machine refer to the Operators
Manual.
Failure to follow these instructions can cause
serious injury or death.

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