Mitsubishi MT160 Operating instructions

ISO
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p

I
I I
I
FRONT AXLE AND
STEERING UN GE SYSTEM
ISSION SYSTEM (Sliding gear type)
I ION SYSTEM (Hydrostatic Transmission)
I
I (Position Control)
I

ISO
E L
-

TABLE OF CONTENTS Page
Specifications
.............................................. I-I
Greasing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-12
Periodical
maintenance services ................................ 1-13
Lubrication table .......................................... 1-14
Wiring
diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-15
Antifreeze
................................................ 1-16
Tightening
torque .......................................... 1-17
Serial
number location ........................................ 1-17
Sealants
.................................................. 1-18

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t
Tractor model
Type
Body structure
Overall lTo end
of rear tire
length ITo end of3-point linkage
Overall width mm(in.)
Overall ITo top
of steering wheel
height
Wheelbase
Dimensions Ground clearnce
Gross weight
Load distribution IFront axle
kg (lb)
(without load) IRear axle
Turning radius (with brakes) mm (in.)
Model
Type
Number ofcylinders
Combustion chamber type
Cylinder liner
Bore and stroke mm (in.)
Piston displacement
cc (cu in.)
CD
c Compression ratio
's,
c
w Firing order
Rated rpm
Max. rpm rpm
Idling rpm
Max. bare HP (SAE) , HP/rpm
Max. torque
Jllli~/rpm
-
~ t-Ip/rpm)_
.:..,
MT160 MT160D MT180 MT180D MT180H
All purpose wheel tractor
Monocoque type
2200 (86-19/32) 2225 (87-19/32)
2523 (99-11/32)
975 (38-3/8) 940 (37) 970 (38-3/16) 940 (37)
1155 (45-15/32) 1165 (45-7/8) 1175 (46-1/4) 1185 (46-21/32) 1175 (46-1/4)
1300 (51-3/16)
260 (10-1/4) 215 (8-15/32) 280 (11-1/32) 215 (8-15/32) 280 (11-1/32)
565 (1246) 615 (1356) 575 (1268) 625 (1278) 575 (1268)
260 (573) 310 (684) 260 (573) 320 (706) 260 (573)
305 (673) 315 (695) 305 (673)
315(695)
1850 (72-27/32)
MlTSUBISHI K3A-13MT MITSUBISlll K3C-13MT
Vertical, 4-stroke cycle, water cooled, overhead
valve, in line, diesel
3
Swirl combustion chamber with preheater
Non liner
65 x 78 (2-9/16 x 3) 70 x 78 (2-49/64 x 3)
776 (47.4) 900 (54.9)
23: 1
1 - 3 - 2
2700
2900+0
-75
925± 25
16.5/2700 18.5/2700
4.5 (32.5)/1900 5.2 (37.6)/1900
MT180HD
I
970 (38-3/16) I
1185 (46-21/32) I
215 (8-15/32) I
625 (1278)
320 (706) I
305 (673)
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Tractor model
Compression pressure kg/cm2
(psi)jrpm
Number
ofpiston rings
Intake valves Open
Close
Exhaust valves Open deg
Close
Q)
Injection timing
c
'0,
c Intake valves
w Valve clearance
mm(in.)
Exhaust valves
Fuel consumption g/HP/h
(oz/HP/h)
Direction
of rotation
Weight, dry
kg (lb)
-
Radiator fin
Radiator cap pressure kg/cm2
(psi)
Type
Thermostat Begins
to open
°c CF)
Full open
E Lift mm (in.)
Q)
....
en
Type
>-
Water pump
en
Cl
c Feeding capacity
\' g /min
"0 (U.S.gal/min.)
0
u Diameter mm (in.)
Cooling fan Number
of blades
Blade meterial
Pulley ratio
offan and crankshaft pulley
Drive system
MT160
I
MT160D
1
MT180
I
MT180D I
MT180H I
32 (455) /280
3 compression rings and 1 oil ring
At 18° before TDC
At 46° after BDC
At 46° before BDC
At 18° after TDC
At 21 ° ± 2° before TDC
0.25 (0.01) at cold
0.25 (0.01) at cold
220 (7.7) I 230 (8.1)
Clockwise (as viewed from front)
125 (276)
Corrugate type
0.9 (12.8)
Wax pellet type
82 (180)
95 (203)
8 (0.3) at 95° C (203
OF)
Centrifugal impeller type
52 (13.7) at 2600 engine rpm
290 (ll-13/Tn
4
Plastic
1.32
"V" -type belt
MT180HD
CJ
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Fuel
Type
Fuel injection Model
pump Diameter
of plunger
E Cam lift
al
...
'"
Type
>-
Fuel injection
'"
Cii
nozzles Model
::
u. Injection pressure
Fuel filter
Oil pump Type
s::
Feeding capacity
0
. .;:;
.2 E
Oil filter
"-al
.0 .....
::'"
...I~
Reliefvalve setting
"-
Type
al
s::
C<l
Filter
al
t;
"-
Cleaning efficiency
~
Dust holding
(5
Type
EE
alal
> ....
Speed control 0'"
C!l~
Type
Model
Generator
E Voltage
al
....
'"
Capacity
>-
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C;;
Type
.~
...
Model
<.J
.2
w Voltage
Starter motor Output
w
mm (in.)
kg/cm2
(psi)
CJmin.
( .S. gal/min.)
kg/cm2
(psi)
g (oz)
rpm
V
A
V
kW
Bruns grade No. 2-D fuel oil (ASTM specifications)
Bosch "M" plunger in line
NIPPON
DENSO ND-PFR-3M
5.5 (7/32)
7 (9/32)
Throttle type
NIPPON DENSO ND-DN4SD24
120 +10 (1706 +142)
-0 - 0
Paper element type
Trochoid type
20 (5.28) at 2600 engine rpm
Full flow paper element filter cartridge type
4 (57)
Cyclone dry air cleaner
Dry paper element cartridge type
More than 99.9%
20 (0.7)
Mechanical all-speed control
90~2900
Alternator
MITSUBISHI AH2053M4
12
35
Magnet type
MITSUBISHI M002T50381
12
1.6
--- ... -- --- -- -- -
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Tractor
MT160
Type
Model
Regulator Regulator voltage (no load)
Warning lamp lighting. on
voltage V
E Warning lamp lighting
off
CD
voltage
....
'"
>-
Type
'"
iii
.~
Glow plugs Rated voltage V (A)
....
t.:I
~
Resistance capacity (at
n
w normal temperature)
Type
Glow ~lug
Rated current A
indica or Terminal-to-terminal
voltage V
Type
E Clutch disc diameter
CD
....
'"
mm(in.)
>-
Lining thickness
'"
J::
t.:I
~-m
...
Torque capacity
:::I
( -lb)
U Spring pressure kg(lb)
s:::
Number of shift levers
.~
Speeds
en
.~
E Speed change method
'"
s:::
co
Differential
...
I-
Differential lock
I
MT160D I
MT180
I
MT180D MT180H I MT180HD
Tirrill type
MITSUBISHI RQB2220Dl
14.8
0.5
~ 3.0
4.2
~ 5.2
Sheathed type
10.5
1
~ 1.2
Red heat type
30
0.9 ~ 1.1 (at 30A)
Dry single disc plate diaphragm spring type
184 x 127 (7-5/16 x 5-1/32)
7.8 (5/16)
11.0 (79.6)
195 (430)
2
6 - forward,
2- reverse 2-forward, 2-reverse
Selective sliding gear type Hydrostatic type
Bevel gear type with differential lock
Foot pedal (right side of transmission case)
------ ---- --
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MTl60 and MTl60D.
MTl80 and MTl80D
MTl80H and MTl80HD
(2-WD and 4-WD) (at engine speed 2700 rpm)
(2-WD and 4-WD) (at engine speed 2700 rpm) (2-WD and 4-WD)
(at engine speed 2700rpm)
-
Speed
Lever
km/hr mile/hr m/sec Speed Lever km/hr mile/hr m/sec Speed Lever
lan/hr mile/hr m/sec.
position position position
F-l L-I
1.1 0.68 0.31 F-I L-I 1.15 0.71 0.32 F-I L
0~6.2 0~3.9 O~ 1.7
F-2
L-2
1.7 1.06 0.47 F-2
L-2 1.78 1.11 0.49 F-2 H o
~ 16.6 o ~ 10.3
0~4.6
F-3 L-3
2.9 1.80 0.81
F-3
L-3 3.04 1.89 0.85 R-I L
0~3.4
0~2.1
0~0.9
F-4 H-I 4.9 3.04 1.36 F-4 H-I 5.13 3.18 1.42
R-2
H
O~ 8.5 O~ 5.3
0~2.4
-
F-5 H-2 7.4 4.60 2.06 F-5
H-2
7.75 4.82 2.16
F-6 I
H-3
13.5 8.38 3.75 F-6
H-3
14.14 8.78 3.93
(max)
R-I I L-R 1.4 0.87 0.39 R-I L-R I 1.47 I 0.91 I 0.41
R-2
H-R
6.3 3.91 1.75 R-2 H-R I 6.56 I 4.09 I 1.83.
'"
'"0
cu
cu
Cl..
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...
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Tire size: 8-18AG tile Tire size:
9.5-18ES tire Tire
rise: 9.5-18ES tire
Speed
Lever
km/hr mile/hr m/sec Speed
Lever
km/hr mile/hr m/sec Speed Lever Km/hr mile/hr m/sec.
position position position
F-I L-l 1.2 0.75
0.33·
F-I L-l 1.24 0.78 0.34
F·l
L
0~6.4
0~4.0
O~ 1.8
----
f---- -
F-2
L-2 1.8 1.12 0.50 F-2
L-2
1.86 1.16 0.52
F-2
H o~ 17.2
O~ 10.7 0~4.8
~---
F-3
L-3
3.1 1.93 0.86 F-3
L-3
3.21 2.00 0.89
R-J
L
0~3.5 0~2.2
o ~ 0.97
F-4
H-J 5.3 3.29 1.47 F-4 H-I 5.49 3.41 1.52
R-2
H
O~ 8.8 o~ 5.5
O~ 2.4
F-5
H-2 7.9 4.91 2.19 F-5
H-2
2.18 5.09
1..27
G)
m
F-6 I
H-3
14.5 9.00 4.03 F-6
H-3
15.02 9.32 4.17 Z
(max) m
I L-R I
:0
R-J
1.5 0.73 0.42
R-J L-R 1.55 0.96 0.43 »
I H-R
I r
R-2 6.7 4.16 1.86
R-2 H-R 6.94 4.31 1.93 0
m
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6l Tractor model
t:: Final reduction gear
0
'';::;
Reduction ratio
_<.l
ce~
t::-c Type
of rear axle
.- '"
IJ.. ... Power take-offstep
Power take-off
HP
HP/rpm
Powertake-o
ff shaft
-Power take-o
ff
First
..-
0
.;,
rpm Second rpm
.:.:
ce
Third
...
...
'"
s:
Standard power First
0 Shift position
Q.. take-off Third(second)
Direction 0 f rotation
Steeringsystem
Axle center
Steering knuckle arrangement
Tread adjustment
Axle center Swing angle
Cl
Kingpin angle
.§
Camber
deg
'"
'"
...
en
Caster
Toe-in mm(in.)
Steering angle
deg
Steering gear box (inside)
Gear ratio
Steering wheel diameter mm(in.)
",E Type
.:.:'"
ttl .... Brake pedal
... <J>
oa~
Parking brake and operating
I I _
MT160
MT160D MT180
MT180D
MT180H MT180HD
Spur gear
11/72 (0.153)
1/2 floating type
3-step 2-step
13.6/2700 15.5/2700
1-3/8 in. 6-spline
SAE standard
623/2700 engine rpm 606/2700 engine rpm
919/2700 engine rpm 1,186/2700 engine rpm
1,506/2700 engine rpm I
540/2660 engine rpm 540/2405 engine rpm
1,000/1793 engine rpm 1,000/2278 engine rpm
Clockwise
as viewed from the rear
Ackerman
jant method
Center pivot type
Lemoine Reverse Elliott I Lemoine Reverse Elliott I Lemoine Reverse Elliott
type type type type type type
Not adjustable
8
8 10 8 10 8 10
2.5
3 0 3 0 3 0
6.4±L5(l /4±1/16)
0-6(15/64)
6'.4±L5(\/4±1/16) 0-6(15/64)
6.4±L5(1/4±1/16)
0-6(15/64)
55 53
55
53
55
53
Ball screw fype
15
403 (15-29/32)
Foot operating, internal expansion, waterproofdry type
Seperate with interlocking foot operating type
Main brake used hand, operating lock, type
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Lining Lengh x width x thickness mm(in.)
E Number oflinings
Ol
Drum diameter mm(in.)
....
'"
>-
'"
Ol Brake location
~
::!
Brake pedal free play mm(in.)
m Tire size and ply rating
Tire pattern
Tire pressure kg/cm2
(psi)
FrontAG
Outside diameter mm(in.)
Tire width
Maximum load kg (lb)
Type
of valve
Rim size
Tire size and ply rating
Tire pattem
Tire pressure
kgfcrn
2
(Psi)
Outside diameter
Front ES
mm(in.)
~
(option) Tire width
I-
Maximum load kg(1b)
Type of vI ave
Rim size
Tire size andply rating
Tire pattern
Tire pressure kg/cm2
(psi)
Rear AG Outside<llinneter
Tire width mm(in.)
Maximum load kg/(lb)
Type
of valve
~
Rim size
119 x 28.5 x 4.0 (4-11/16 x 1-1/8 x 5/32)
4
114 (4-31/64)
Differential shaft
25
~ 30 (63/64 ~ 1-3/16)
4.00-9-4PR 5-12-4PR 4.50-10-4PR 5-12-4PR 4.50-10-4PR 5-12-4PR
Three-rib:F-2 Farm-lug:R-1 Three-rib:F-2 Farm-lug:R-l Three-rib:F-2 Farm-lug:R-l
3.25(46.2) 2.2 (31.3)
457 (18) 550(21-21/32) 488(19-7/32) 550(21-21/32) 488(19-7/32) 550(21-21/32)
113 (4-7/16) 123(4-27/32) 120(4-23/32) 123(4-27/32) 120(4-23/32) 123(4-27/32)
200(441) 210 (463) 205 (452) 210 (463)
205 (452) 210 (463)
TR-13
3.00Dx9DT 4JAx12 3.00DxlODT 4JAx12 3.00DxlODT 4JAx12
18x7.00-8-4PR 6-12-4PR 20x8.00-10-4PR 6-12-4PR 20x8.00-10-4PR 6-12-4PR
Pillow-dia:G2 All-weather:R-3 Pillow-dia:G2
All-weather:R-3
Pillow-dia:G2 All-weather:R-3
20(28.4) 2.2(31.3) 1.7 (24.2) 2.2(31.3) 1.7(24.2) 2.2(31.3)
457 (18) 564(22-7/32) 495(19-15/32) 564(22-7/32) 495(19-15/32) 564(22-7/32)
170(7-3/32) 155(6-3/32) 193(7-19/32) 155(6-3/32) 193(7-19/32) 155(6-3/32)
310 (684)
270 (595) 410 (904) 270 (595) 410 (904) 270 (595)
TR -413 TR-13 TR- 413
TR-13 TR- 413 TR-13
5.50x8DT 5JAx12 6.00IxlODT 5JAx12 6.00IxlODT 5JAx12
8 - 16 -
4PR
8 - 18 - 4PR
Farm-lug: R-l
1.0 (14.2)
783 (30 -13/16) 840 (33 -5/64)
197
(7 - 3/4)
197 (7 - 3/4)
475 (1047) 515 (1136)
TR-15
TR- 281A
W6 x 16 W6 x 18
-------
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Tractomr model
CI) (option)
...
I-
AG tire
ES tire
....
I:
CI)
E
...
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'"
CI)
...
I-
MT160
I
MT160D MT180
I
MT180D I
MT180H ~ MT180HD
Tire size and ply rating 9.5 -
16 -4PR
9.5-18-4PR
Tire pattern All-weather:
R-3
All- weather: R-3
Tire pressure
kg/cmz
(psi) 1.0 (14.2) 1.0 (14.2)
820 (32 -9/32) 870 (
34 -1/4)
Outside diameter
I Tire width mm(in.)
242(9-17/32)
242 ( 9 - 17/32)
Maximum load kg(lb) 555 (1224) 600 (1323)
Type
of valve TR-15
TR- 218A
Rim size
W8x 16
W8x18
Standard Front 720(28-13/32)1 785(30-29/32) 720(28-13/32)1 785(30-29/32A 720(28-13/32)1 785(30-29/32)
tread Rear 740 (29 -3/32) 740 (29 -3/32)
Max. tread Front -1 --I -I -I -
Rear 890 (35) 890 (35)
Standard
Front
790(31-3/32) 1 800 (31-1/2) 795(31-5/16) 1 800(31-1/2) 1 795(31-5/16) 1 800(31-1/2)
tread Rear 790
(31- 3/32) 770 (30 -5/16)
Max. tread
Front
-1 --I -1 -1 -
Rear 840 (33 -3/32) 865 (34 -1/16)
MT160 (2-WD)
MT160D (4-WD)
~"O-
$/-- m-'"o-
f''''-
w;:--
m'~
- - l<!e.'''L'321
11"'" :;'"
'I""'"
,
,
--,'" .n
h---""
I', I
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~-~
I !~
AG/F
ES/F
AG/R
AG/F
ES/F
AG/R
~.--
S'., - ~rr'"o
l ~'.o_~.'"
II • ,"0' i ''''0.
I (3, _3/3<:) (3:l_3/32~
890-
t 1315)
,35) ,
i I I
II
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AG/Max.R ES/R
ES/Max·R
AG/Max·R ES/R
ES/Max·R
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~-
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MT180 & MT180H
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AG/F
AG/R :::I
ES/F
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ct!
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AG/Max.R
ES/R
ES/Max-R
Control
Type
Cylinder Diameter of piston mm(in.)
Stroke of piston
Maximum lift power at end oflower link kg(lb)
Pressure for pump reliefvalve setting kg/cm2
(psi)
E Type
Q)
...
'"
Hydraulic pump Name and model
>
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Co)
I liter/min
:::I
Capacity (U.S.gai/min)
ct!
"-
Control valve type "C
>
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Oil lockvalve
Strainer mesh
Hydraulic
oil
Hydraulic external adaptor
Lifting speed on-point linkage sec
cO
MT180D & MT180HD
,:
' . 785 ~
~ ... -
I ,,"
~"".-
, i I '30'Om'
i~1
III
- \-1
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AG/F
ES/F
AG/R
~-·-m"""-
I
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'-r'"" i ",,,"
(361
II
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AG/Max'R
ES/R
ES/Max·R
Lift,hold,down,flow control I Position control, downspeed control and lock
Single -acting
60 (2 -3/8)
71 (2 -13/16)
500 (1103)
135 (1920)
Pressure loading gear type
NACHI
GP -3607A
12.9 (3.4) at 2700 engine rpm
Spool valve, 3-port, 3-position I 2 spool valve with unload
valve
In line, non-return valve, flow control valve type
# 42 x 100 mesh
SAE # 80 gear oil same as transmission oil
Optional
1
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o Tractor model
MT160
Category
~C!l
S:::e> Lifting capacity kg (lb)
.- '"
o~
Top hitch pin hole dia
Cos:::
M=
Lower link stud hole dia
mm(in.)
Width of cross-shaft
...
Type
'"
..c
s:
Max. drawbar pull kg (Ib) -
'"
...
0 Max. drawbar
HP HP
-
Model
Capacity V-Ah
Size
mm (in.)
(length x width x height)
Battery Weight
kg (lb)
Specific gravity
of electrolyte
Polarity of ground
Head lamps Bulbs
V-W
Light switch
Tractor meter
Location
E Engine lubrica- Type
.lB
tion warning
'"
lamp Warning lamp lighting kg/cm2
>
'"
pressure (psi)
cti
Co)
Lamp color
.;:
..
Co)
..:2
Location
w Water terrwera- Type
ture warrung
lamp Warning lamp lighting
°c CF)
temperature
Lamp color
Battery charging Location
warning lamp Type
--_._-
--
MT160D MT180 MT180D
MT180H
ns "1"
500 (1103)
19 (3/4)
22 (7/8)
683 (26-29/32)
Fixed type
-
390 (860) 590 (1300)
390 (860)
----
NXIOO -S6L (S)
12 -45
238 x 129 x 203 (9-3/8 x 5-5/64 x 8)
14 (30.9)
1,260[ 20°C (68° F) ]
Negative
12 -35, 2 pcs
Relay type 3 steps, up and down
Engine tachometer
On the instrumental pannel
Warning tellite
0.2 ~0.4 (2.8 ~ 5.7)
Red
On the instrumental pannel
Warning tellite
105 ~ 111 (221 ~ 232)
Red
On the instrumental panne1
Warning tellite
MT180HD
590 (1300)
-
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Warning lamp lights on
Battery charging V
warning lamp Warning lamp lights
off
E Lamp color
.,
....
~
Safe~ starter Capacity
V-A
co
·5
SWltc
Stroke mm (in.)
'"
~
Working lamp Bulb
V-W
w (optional) Location
Fuse A
;;::
Cooling water liter
co
(quart)
. .;::;
:~
Engine oil liter(pint)
~
liter
'" Transmission oil
E (U.S.gal-pint)
·x
0
CC (oz)
"-
Steering gearbox
0.
0.
'"
-Hydraulic oil
'"
-!
Front differential case oil
.tj
Incl. kingpin case oil liter(pint)
'"
0.
'"
u Fuel tank (U.S.gal-pint)
..:.,.
0.5 ~ 3.0
4.2
~ 5.2
Red
12 -35 (Momentary 70A)
3 ± 0.5 (l/8 ± 1/64)
12 -23
At the rear
of right hand fender
10
5 (5)
3 (6)
12(3-1) I 14 (3-6)
200 (6.8)
Same
as transmission oil
-I 2.5 (5) I -l 2.5 (5) f -I 2.5 (5)
18 (4 -6)
~~ --~--
---_._.-
-
These specifications are subject to change without notice.
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GENERAL DESCRIPTION
1-12
GREASING JlUllJIlA"l"-""'''''''''''''-'''''
Center pin
Drag link end
Clutch pedal
boss-- __ ~_~
The greasing part ofMTl60/D and MTl80H/HD
are same
as MTl80/D.
This figure shows MTl80D.
King pin (2-WD)
f---l
I I' ,
, I
, ~ Wheel hob 12-WDI
I
,~ I :
lL ____ I
Tie rod end
Brake pedal boss
l Cross shaft