Miyachi Peco Amada MFP250 Series User manual

Original Instructions: German
Translation of Original Instructions
76609594EN-MFP-NH-V2.0
Weld Head Series with Motor Control MNC
MFP250
MFP400
MFP800
OPERATING INSTRUCTIONS

MFP250 / 400 / 800
76609594EN-MFP-NH-V2.0.docx 2/40 2017-09-25
Annex:
- Safety Regulations
- General References on Resistance welding
- Contact addresses
Version Date Basis of Revision
1.0 2013-07 New
1.0a 2015-06 Safety Notes as annex
1.0b 2015-07 Changed company name
2.0 2017-09 New: MFP250; two-channel MNC control
Copyright  2017:
AMADA MIYACHI EUROPE GmbH
Lindberghstr. 1, 82178 Puchheim, Germany
Right to make amendments reserved. Deviations may occur.
All rights reserved. The products named in this manual are only used for identification purposes and
may be trademarks or registered trademarks of the respective companies.
.

MFP250 / 400 / 800
Content
76609594EN-MFP-NH-V2.0.docx 3/40
Content
1General Information ............................................................................................. 5
2Description Weld Heads ...................................................................................... 6
2.1Technical Data Weld Heads .............................................................................................. 6
2.2Type Overview Weld Heads .............................................................................................. 6
2.3Structure of Weld Heads and Weld Pincers .................................................................... 7
3Description Motor Head Control ........................................................................ 8
3.1Technical Data Motor Head Control ................................................................................. 8
3.2Design and Mode of Action Motor Head Control ............................................................ 9
3.2.1Rear Panel Motor Head Control .................................................................................................... 10
3.3Connector Overview MNC ............................................................................................... 12
3.3.1X6: I/O-ISQ one-axis operation ..................................................................................................... 12
3.3.2X8A: CANOPEN-IN, X8B: CANOPEN-OUT one-axis operation ................................................... 12
3.3.3X12: PROFIBUS, one-axis operation (optional) ........................................................................... 13
3.3.4X17: RS232 one-axis operation ..................................................................................................... 13
3.3.5X18: Industrial Ethernet one-axis operation (optional) ............................................................... 13
3.3.6X31: I/O-MNC OUT two-axis operation ......................................................................................... 13
3.3.7X112A, X112B, X113A, X113B: Programmable Plugs ................................................................. 14
3.3.8X112A, X112B: E/A Digital one-axis operation ............................................................................ 14
3.3.9X113A, X113B: E/A Digital two-axis operation ............................................................................ 16
3.3.10X112, X113: Default Assignment .................................................................................................. 17
3.3.11X114: ENABLE ................................................................................................................................ 20
3.3.12Plugs Motor Heads and Pincers ................................................................................................... 20
4Initial Start Up .................................................................................................... 21
4.1Electrical Connections .................................................................................................... 21
4.1.1Mains Connection .......................................................................................................................... 21
4.1.2Connecting Components .............................................................................................................. 22
4.1.3Connecting Safety Circuit (ENABLE) ........................................................................................... 2 3 
4.1.4Connecting Secondary Cable ....................................................................................................... 24
4.1.5Connecting Voltage Measurement ............................................................................................... 2 5 
4.1.6Connecting Locking Cylinder (Pincers only) ............................................................................... 26
4.1.7Connecting Stroke Cylinder .......................................................................................................... 26
4.1.8Connecting Proximity Switches ................................................................................................... 27
4.2Mounting Scheme ............................................................................................................ 30
4.3Initial Commissioning ...................................................................................................... 31
4.4Setup ................................................................................................................................. 31
4.4.1Setting the Electrodes ................................................................................................................... 31
4.4.2Setting the Welding Force ............................................................................................................. 31
4.5Integration in Automated Installations .......................................................................... 31
4.5.1Connection to Field Bus Systems ................................................................................................ 31

MFP250 / 400 / 800
Content
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5Sequence ............................................................................................................ 32
5.1Sequence of a Welding Cycle ......................................................................................... 32
5.1.1Reference Run ................................................................................................................................ 32
5.2Data output format RS232 ............................................................................................... 33
5.3Diagrams ........................................................................................................................... 34
5.3.1Welding Scheme Sequence .......................................................................................................... 34
5.3.2Signal Sequence Diagram MNC .................................................................................................... 34
5.3.3PLC Example for Programming MNC ........................................................................................... 35
5.4Pneumatic Schemes ........................................................................................................ 36
5.4.1Locking Cylinder without Maintenance Unit ................................................................................ 36
5.4.2Locking Cylinder with Maintenance Unit (optional) .................................................................... 36
6Accessory - Electrodes ..................................................................................... 37
6.1Copper Electrodes ø 6 mm ............................................................................................. 37
6.2Insert Electrodes with Shaft ø 6 mm .............................................................................. 37
6.3Copper Electrodes ø 10 mm ........................................................................................... 38
6.4Insert Electrodes with Shaft ø 10 mm ............................................................................ 38
6.5Electrodes  7,5 mm ....................................................................................................... 38
7Indexes ............................................................................................................... 39
7.1Table of Figures ............................................................................................................... 39
7.2Headword Index ............................................................................................................... 40

MFP250 / 400 / 800
General Information
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1 General Information
Information about safety regulations, symbols, copyrights, protection rights,
usage location conditions and notes on resistance welding can be found in the
back section of these operating instructions.
Please read this information carefully before using these operating instructions.
These operating instructions should help you familiarize yourself with the system and
take advanta
g
e of its application possibilities when used as directed.
It contains important notes to help operate the unit safel
y
, properl
y
, and economicall
y
.
Observing the notes will help avoid risks, decrease repair costs and down times, and
enhance reliabilit
y
and the service life of the unit.
It is a rule: Safety first!
Warning
Incorrect or inappropriate configuration, installation, settings, handling or use can cause
mechanical, electrical or thermal hazards, which may result in serious damage or injury.
Ensure the correct execution of these points and follow the respective notes in the
operating instructions.
Danger
Do not put the system into operation before you have read the operating instructions!
Danger Persons with cardiac pacemakers and metallic implants are prohibited from
approaching to within a radius of at least 5 m of welding equipment!
Crushing Hazard
There is a risk of crushing during the adjustment movement due to closing electrodes,
stops for limiting adjustment or stroke movement and the stop on the basic pincers unit
for limiting floating movement.
Warning
This Class A welding equipment is not supposed to be used in living quarters, where
the power supply is carried out by a public low voltage supply.
There it can be difficult to ensure electromagnetic compatibility because of conducted or
radiated disturbances.
Warning

MFP250 / 400 / 800
Description Weld Heads
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2 Description Weld Heads
2.1 Technical Data Weld Heads
MFP250 MFP400 MFP800
Welding Force max. 250 N 400 N 800 N
Electric Power Limit with Electrodes ø 6 mm: 6 kA
with Electrodes ø 10 mm: 18 kA
Force Transmission
Closing Stroke servomotor-driven
Force Adjustment via motor control MNC
Electrode Holder quick changer or spot arm (customized)
Electrode Shape Ø 6 mm or 10 mm; for pincers:  7,5 mm
Electrode stroke max. 30 mm
Supply Voltage 110 or 230 V AC, depends on version
Fuse Protection 10 A
Protection Class IP30
2.2 Type Overview Weld Heads
The weld heads are available in different types (depending on model):
Machine type (for automation), with stand (with or without stroke) and pincers.
Machine t
y
pe Pince
r
sStand
Stroke Active Side 30 mm 30 mm 30 mm
Passive Side -- -- only with stroke: 30 mm
Max. Stroke Slide -- 30 mm --
Max. Locking Stroke -- 5 mm --
Weight ca. 5 kg ca. 15 kg ca. 20 kg
Fig. 1: Pincers MFP400-Z700H

MFP250 / 400 / 800
Description Weld Heads
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Fig. 2: Machine type
MFP800-A9000
Fig. 3: Stand
MFP800-H9000 (with stroke
cylinder)
Fig. 4: Stand
MFP800-S9000
2.3 Structure of Weld Heads and Weld Pincers
Servomotor driven weld heads normally consist of:
 a guide head,
 a servo module
 connections for secondary cables
 a stand (if it’s a stand type)
 electrode holders
 electrode quick changer
 a pair of electrodes
The stand type with lower stroke cylinder contains the stroke cylinder, which adjusts
the backing electrode.
Servomotor driven weld pincers additionally consist of:
 a basic pincer unit for vertical or horizontal installation. The mounting of the weld
head (active side) and of the passive side on the slide of the basic pincer unit allows
the compensation of product tolerances.
 a lockin
g
unit. It secures a defined pincer position

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 8/40
3 Description Motor Head Control
The motor head control MNC1 controls servomotor driven weld heads.
1NC = Numeric Controller
Fig. 5: MNCxxx-A1
It is possible to use a second axis for double weld head systems.
For this
y
ou additionall
y
need the motor head control MNCxxx-
A
2.
3.1 Technical Data Motor Head Control
MNC
Mains volta
g
e 110 V~ or 230 V~
Mains frequenc
y
50 / 60 HZ
Connectin
g
cable rubber connector
Connected load MNC250 2,3 kV
A
Connected load MNC400 2,3 kV
A
Connected load MNC800 3,7 kV
A
Dimensions
(
W x H x D
)
216 x 407 x 470 mm
Protection class IP20
Coolin
g
air cooled
Operation via operatin
g
panel OP-
A
WS3 or TP-
A
WS3

MFP250 / 400 / 800
Description Motor Head Control
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3.2 Design and Mode of Action Motor Head Control
The motor head control is equipped with measuring and control electronics.
Operation is carried out with the operatin
g
panel OP-
A
WS3
/
TP-
A
WS3.
Power switch
Fig. 6: Front MNC
LEDs
Download interface
LED Color Function
1
g
reen Read
y
2
y
ellow Run
(
controller activated
)
3 red Error
The power switch turns on only the MNC and the operating panel,
not the complete AWS3 system!
Via the settings on the MNC a servomotor is actuated. The servomotor is located in the
servo module of the motor head MFPxxx. It powers a low-friction spindle, which is used
for the transformation of the electrode motion. During this the speed of high-lift and
return stroke of the electrodes and the distance covered are digitally specified, monitored
and displa
y
ed.
Torque can be utilized to accurately specify the welding pressure. This is specified by
the servomotor control electronics..
The separate layout of the signal line for the resolver, and the line for the power control
and motor head initiator, ensures the signal flow. This enables reproducible welding
operations of hi
g
hest qualit
y
.
Individual user confi
g
urations remain saved, even when the unit is turned off.

MFP250 / 400 / 800
Description Motor Head Control
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3.2.1 Rear Panel Motor Head Control
A
xis 1:
Fig. 7: Rear panel MNC-A1 (Standard – 1st axis)
(
The li
g
ht painted connectors are options and not scope of deliver
y
.
)

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 11/40
A
xis 2:
Fig. 8: Rear panel MNC-A2 (2nd axis)

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 12/40
3.3 Connector Overview MNC
Outputs always represent the last measurement.
They are cleared when start signal is set and set again after a new measurement..
No. Name
A
xis T
y
pe
X4 RESOLVER D-SUB 15 socket
(
female
)
X6 I/O-ISQ 1 D-SUB 15 pin
(
male
)
X7 CAN-ISQ 1 D-SUB 9 socket
(
f
)
X8A CANOPEN-IN 1 D-SUB 9 Stift
(
m
)
X8B CANOPEN-OUT D-SUB 9 socket
(
f
)
X9 POWERLINK
(
RJ45
)
RJ45-8 socket
(
f
)
X10 CAN-PANEL 1 D-SUB 26HD socket
(
f
)
X12 PROFIBUS 1 D-SUB 9 socket
(
f
)
X17 RS232 1 D-SUB 9 Stift
(
m
)
X18 INDUSTRIAL ETHERNET 1 RJ45-8 socket
(
f
)
X30 MOTOR socket
(
f
)
X31 I/O-MNC OUT 2 D-SUB 15 socket
(
f
)
X31A Initiator 1 socket
(
f
)
X32 I/O-ISQ 2 D-SUB 15 socket
(
f
)
X112A I/O DIGITAL 1 D-SUB 50 socket
(
f
)
X112B I/O DIGITAL 1 D-SUB 50 socket
(
f
)
X114 ENABLE 4-pin socket
plu
g
socket (f)
3.3.1 X6: I/O-ISQ one-axis operation
Plu
g
.Pin Function Note
X6.1 Internal use
X6.3 Internal use
X6.4 Internal use
X6.5 Internal use
X6.8 Pro
g
rammable outpu
t
looped to ISQ
X6.9 ISQ_+24V +24V from ISQ
X6.10 ISQ_GND GND from ISQ
X6.11 Pro
g
rammable outpu
t
looped to ISQ
X6.12 Pro
g
rammable outpu
t
looped to ISQ
X6.13 Pro
g
rammable outpu
t
looped to ISQ
X6.14 Pro
g
rammable inpu
t
looped to ISQ
X6.15 Pro
g
rammable inpu
t
looped to ISQ
3.3.2 X8A: CANOPEN-IN, X8B: CANOPEN-OUT one-axis operation
Plu
g
.Pin Function
X8.2 CO_L
X8.3 CO_GND
X8.7 CO_H

MFP250 / 400 / 800
Description Motor Head Control
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3.3.3 X12: PROFIBUS, one-axis operation (optional)
Plu
g
.Pin Function
X12.3 PB_DATA_B
X12.5 PB_GND
X12.6 PB_+5V
X12.8 PB_DATA_
A
3.3.4 X17: RS232 one-axis operation
Plu
g
.Pin Function
X17.1 V24_DCD
X17.2 V24_RxD
X17.3 V24_TxD
X17.4 V24_DTR
X17.5 V24_GND
X17.6 V24_DSR
X17.7 V24_RTS
X17.8 V24_CTS
X17.9 V24_RI
3.3.5 X18: Industrial Ethernet one-axis operation (optional)
Plu
g
.Pin Function
X18.1 EN_TX+
X18.2 EN_TX-
X18.3 EN_RX+
X18.6 EN_R
X
-
3.3.6 X31: I/O-MNC OUT two-axis operation
Plu
g
.Pin Function Note
X31.1 Internal use
X31.3 Internal use
X31.4 Internal use
X31.5 Internal use
X31.8 Pro
g
rammable outpu
t
looped
X31.9 ISQ_+24V looped
X31.10 ISQ_GND looped
X31.11 Pro
g
rammable outpu
t
looped
X31.12 Pro
g
rammable outpu
t
looped
X31.13 Pro
g
rammable outpu
t
looped
X31.14 Pro
g
rammable inpu
t
looped
X31.15 Pro
g
rammable inpu
t
looped

MFP250 / 400 / 800
Description Motor Head Control
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3.3.7 X112A, X112B, X113A, X113B: Programmable Plugs
The plugs are freely programmable as follows:
16 inputs and outputs each as well as 2 additional outputs per axis and 4 pins optionally
programmable as inputs or outputs.
There are device-related (D) and process-related (P) inputs and outputs. They are
marked accordingly in the list of defaults.
The process-related I/Os need only be tapped at one point (MNC or ISQ), the device-
related I/Os, however, separately at every device
Default settin
g
s see 3.3.10
3.3.8 X112A, X112B: E/A Digital one-axis operation
Plu
g
.Pin I/O Function Note
X112.1 n.c.
X112.2 +24V Output supply voltage
(
No external volta
g
e!
)
X112.3 GND
X112.4 I 17 Pro
g
rammable inpu
t
4mA at 24V
X112.5 I 18 Pro
g
rammable inpu
t
4mA at 24V
X112.6 I 19 Pro
g
rammable inpu
t
4mA at 24V
X112.7 I 20 Pro
g
rammable inpu
t
4mA at 24V
X112.8 I 21 Pro
g
rammable inpu
t
4mA at 24V
X112.9 I 22 Pro
g
rammable inpu
t
4mA at 24V
X112.10 I 23 Pro
g
rammable inpu
t
4mA at 24V
X112.11 I 24 Pro
g
rammable inpu
t
4mA at 24V
X112.12 I 25 Pro
g
rammable inpu
t
4mA at 24V
X112.13 I 26 Pro
g
rammable inpu
t
4mA at 24V
X112.14 I 27 Pro
g
rammable inpu
t
4mA at 24V
X112.15 I 28 Pro
g
rammable inpu
t
4mA at 24V
X112.16 I 29 Pro
g
rammable inpu
t
4mA at 24V
X112.17 I 30 Pro
g
rammable inpu
t
4mA at 24V
X112.18 I 31 Pro
g
rammable inpu
t
4mA at 24V
X112.19 I 32 Pro
g
rammable inpu
t
4mA at 24V
X112.20
(
X112B.20
)
O 17
O 17-I
Programmable output,
potential free as an option
500mA at 24V;
Option: potential free 100m
A
X112.21
(
X112B.21
)
O 18
O 17-O
Programmable output,
potential free as an option
500mA at 24V;
Option: potential free 100m
A
X112.22
(
X112B.22
)
O 19
O 19-I
Programmable output,
potential free as an option
500mA at 24V;
Option: potential free 100m
A
X112.23
(
X112B.23
)
O 20
O 19-O
Programmable output,
potential free as an option
500mA at 24V;
Option: potential free 100m
A
X112.24 O 21 Pro
g
rammable outpu
t
500mA at 24V
X112.25 O 22 Pro
g
rammable outpu
t
500mA at 24V
X112.26 O 23 Pro
g
rammable outpu
t
500mA at 24V
X112.27 O 24 Pro
g
rammable outpu
t
500mA at 24V
X112.28 O 25 Pro
g
rammable outpu
t
500mA at 24V
X112.29 O 26 Pro
g
rammable outpu
t
500mA at 24V

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 15/40
Plu
g
.Pin I/O Function Note
X112.30 O 27 Pro
g
rammable outpu
t
500mA at 24V
X112.31 O 28 Pro
g
rammable outpu
t
500mA at 24V
X112.32 O 29 Pro
g
rammable outpu
t
500mA at 24V
X112.33 O 30 Pro
g
rammable outpu
t
500mA at 24V
X112.34 O 31 Pro
g
rammable outpu
t
500mA at 24V
X112.35 O 32 Pro
g
rammable outpu
t
500mA at 24V
X112.36 O 69
I 69
ISQ_+24V with switch
INTERNAL
EXT_+24V with switch
EXTERN
A
L
Output int. +24V with switch
INTERNAL; input ext. +24V with
switch EXTERNAL
X112.37 O 70
I 70
ISQ_GND with switch
INTERNAL
EXT_GND with switch
EXTERNAL
Output int. GND with switch
INTERNAL;
Input ext. GND with switch
EXTERNAL
X112.38 I 64 ISQ pro
g
rammable input 100mA at 24V
X112.39 O 64 ISQ pro
g
rammable output 100mA at 24V
X112.40 O 65 ISQ pro
g
rammable output 100mA at 24V
X112.41 O 66 ISQ pro
g
rammable output 100mA at 24V
X112.42 O 67 ISQ pro
g
rammable output 2.5mA at 24V
X112.43 O 68 ISQ pro
g
rammable output 2.5mA at 24V
X112.44 O 08 ISQ pro
g
rammable output 100mA at 24V
X112.45 O 07 ISQ pro
g
rammable output 2A at 24V
X112.46 I/O 06 Pro
g
rammable input / output 400mA/10mA at 24V
X112.47 I/O 05 Pro
g
rammable input / output 400mA/10mA at 24V
X112.48 I/O 04 Pro
g
rammable input /output 400mA/10mA at 24V
X112.49 I/O 03 Pro
g
rammable input / output 400mA/10mA at 24V
X112.50 O 02 Read
y
axis 1 100mA at 24V

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 16/40
3.3.9 X113A, X113B: E/A Digital two-axis operation
Plu
g
.Pin I/O Function Note
X113.1 n.c.
X113.2 +24V Output supply voltage
(
no external volta
g
e!
)
X113.3 GND
X113.4 O 16 Pro
g
rammable outpu
t
100mA at 24V
X113.5 O 15 Pro
g
rammable outpu
t
2A at 24V
X113.6 I/O 14 Pro
g
rammable input or output 400mA/10mA at 24V
X113.7 I/O 13 Pro
g
rammable input or output 400mA/10mA at 24V
X113.8 I/O 12 Pro
g
rammable input or output 400mA/10mA at 24V
X113.9 I/O 11 Pro
g
rammable input or output 400mA/10mA at 24V
X113.10 O10 Read
y
axis 2 100mA at 24V
X113.11 I/O 68 ISQ_+24V with INTERNAL
switch
EXT_+24V with EXTERNAL
switch
Output int. +24V
Input ext. +24V
X113.12 I/O 69 ISQ_GND with INTERNAL
switch
EXT_GND with EXTERNL
switch
Output int. +24V
Input ext. +24V
X113.13 O64 ISQ pro
g
rammable output 100mA at 24V
X113.14 O65 ISQ pro
g
rammable output 100mA at 24V
X113.15 O66 ISQ pro
g
rammable output 100mA at 24V
X113.16 O67 ISQ pro
g
rammable output 100mA at 24V
X113.17 I64 ISQ pro
g
rammable output 2.5mA at 24V
X113.18 I65 ISQ pro
g
rammable output 2.5mA at 24V

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 17/40
3.3.10 X112, X113: Default Assignment
The signals of the locking cylinder correspond in the AWS3 system to those of the
stroke cylinder.
Reference (R): device related = (D); process related = (P)
Symbol Function R I/O 1 axis
operation
2 axis
operation
MFP Inputs
I_START_ON_1 Start axis 1 PI17 X112.4 X112.4
I_START_ON_2 Start axis 2 PI23 X112.10
I_FORSTROKE_ON_1 Go to waitin
g
position axis 1 PI18 X112.5 X112.5
I_FORSTROKE_ON _2 Go to waitin
g
position axis 2 PI24 X112.11
I_INT_CYL_LOCK_1 Locking/stroke cylinder
axis 1 back/bottom P I21 X112.8 X112.8
I_INT_CYL_LOCK_2 Locking/stroke cylinder
axis 2 back/bottom P I26 X112.13
I_INT_CYL_UNLK_1 Locking/stroke cylinder
axis 1 ahead/top P I22 X112.9
I_INT_CYL_UNLK_1 Locking/stroke cylinder
axis 2 ahead/top P I27 X112.14
I_EOC_1 Steppin
g
contact axis 1 P
I_EOC_2 Steppin
g
contact axis 2 P
I_REL_CURR_1 Release current axis 1 P
I_REL_CURR_2 Release current axis 2 P
I_REF_ELEC_1 Start reference run axis 1 PI19 X112.6 X112.6
I_REF_ELEC_2 Start reference run axis 2 PI25 X112.12
I_CRTL_ON_1
A
ctivatin
g
controller axis 1 D
I_CRTL_ON_2
A
ctivatin
g
controller axis 2 D
I_CRTL_OFF_1 Switchin
g
-off controller axis 1 D
I_CRTL_OFF_2 Switchin
g
-off controller axis 1 D
I_OP_MODE Toggle between single Step
and automatic (ON =
A
utomatic mode
)
D
I_RESET_FAULT
A
cknowled
g
e fault DI20 X112:7 X112:7
I_RELEASE_EXT Release of external control P
I_LOCKED_EXT Interlockin
g
of external control D
I_PROG_BIT0 Pro
g
ram selection Bit 0 P
I_PROG_BIT1 Pro
g
ram selection Bit 1 P
I_PROG_BIT2 Pro
g
ram selection Bit 2 P
I_PROG_BIT3 Pro
g
ram selection Bit 3 P
I_PROG_BIT4 Pro
g
ram selection Bit 4 P
I_PROG_BIT5 Pro
g
ram selection Bit 5 P
I_PROG_BIT6 Pro
g
ram selection Bit 6 P
I_PROG_BIT7 Pro
g
ram selection Bit 7 P

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 18/40
Symbol Function R I/O 1 axis
operation
2 axis
operation
MFP Outputs
O_HOME_POS_1 Home pos. achieved axis 1 P
A
21 X112.24 X112.24
O_HOME_POS_2 Home pos. achieved axis 2 P
O_WAIT_POS_1 Waitin
g
pos. achieved axis 1 P
A
22 X112.25 X112.25
O_WAIT_POS_2 Waitin
g
pos. achieved axis 2 P
O_SEARCH_FORCE_1 Search force built up axis 1 P
A
23 X112.26 X112.26
O_SEARCH_FORCE _2 Search force built up axis 2 P
O_END_CYCLE_1 End of c
y
cle axis 1 P
A
24 X112.27 X112.27
O_END_CYCLE _2 End of c
y
cle axis 2 P
O_INT_CYC_LOCK_1 Locking/stroke cylinder
axis 1 back/bottom P A31 X112.34 X112.34
O_INT_CYC_LOCK_2 Locking/stroke cylinder
axis 2 back/bottom P A15 X113.5
O_INT_CYC_UNLK_1 Locking/stroke cylinder
axis 1 ahead/top P
O_INT_CYC_UNLK_2 Locking/stroke cylinder
axis 2 ahead/top P
O_CRTL_ON_1 Controller switched-on axis 1 D
A
25 X112.28 X112.28
O_CRTL_ON _2 Controller switched-on axis 2 D
O_OK_1 Weldin
g
ok axis 1 P
A
26 X112.29 X112.29
O_OK_2 Weldin
g
ok axis 2 P
A
14 X113.6
O_REJECT_1 Weldin
g
not ok axis 1 P
A
27 X112.30 X112.30
O_REJECT _2 Weldin
g
not ok axis 2 P
A
13 X113.7
O_ERR_PART_1 Error part detection axis 1 P
A
28 X112.31 X112.31
O_ERR_PART_2 Error part detection axis 2 P
A
12 X113.8
O_ERR_DISPLM_1 Error displacement axis 1 P
A
29 X112.32 X112.32
O_ERR_DISPLM _2 Error displacement axis 2 P
A
11 X113.9
O_WARN_CTR_1 Warnin
g
limit counter axis 1 P
O_WARN_CTR_2 Warnin
g
limit counter axis 2 P
O_LIM_CTR_1 Limit counter axis 1 P
A
30 X112.33 X112.33
O_LIM_CTR _2 Limit counter axis 1 P
O_DISPLM_MAX_1 Fault displacement max.
value axis 1 P
O_DISPLM_MAX_2 Fault displacement max.
value axis 2 P
O_DISPLM_MIN_1 Fault displacement min. value
axis 1 P
O_DISPLM_MIN_2 Fault displacement min. value
axis 1 P
O_FAULT_1 Fault axis 1 D
A
08 X112.44 X112.44
O_FAULT _2 Fault axis 2 D
A
16 X113.4
O_PROGV_1 Pro
g
rammable valve axis 1 P
O_PROGV_2 Pro
g
rammable valve axis 2 P

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 19/40
Symbol Function R I/O 1 axis
operation
2 axis
operation
MFP Outputs
O_CYCLE_ACTIVE_1 C
y
cle is active axis 1 P
O_CYCLE_ACTIVE_2 C
y
cle is active axis 1 P
O_OP_MODE
A
utomatic mode selected P
A
32 X112.35 X112.35
O_PROG_BIT0 Selected Pro
g
ram Bit 0 P
O_PROG_BIT1 Selected Pro
g
ram Bit 1 P
O_PROG_BIT2 Selected Pro
g
ram Bit 2 P
O_PROG_BIT3 Selected Pro
g
ram Bit 3 P
O_PROG_BIT4 Selected Pro
g
ram Bit 4 P
O_PROG_BIT5 Selected Pro
g
ram Bit 5 P
O_PROG_BIT6 Selected Pro
g
ram Bit 6 P
O_PROG_BIT7 Selected Pro
g
ram Bit 7 P
Not programmable MFP
Outputs
O_READY_1 axis 1 read
y
D
A
02 X112.50 X112.50
O_READY_2 axis 2 read
y
D
A
10 X113.10
ISQ Inputs
I_RESET_CTR Reset counter P
I_RESET_REJECT Reset weldin
g
not ok P
I_RESET_FAULT Receipt faul
t
D
I_RESET_AC Reset action counter P
ISQ Outputs
O_READY ISQ read
y
D
O_EOC End of C
y
cle P
O_LIM_CTR Limit value counter P
O_WARN_CTR Warnin
g
limit counter P
O_REJECT_1 Warning value exceeded
axis 1 P
O_REJECT_2 Warning value exceeded
axis 2 P
O_REJECT_PULSE1 Fault limit value axis 1 P
O_REJECT_PULSE2 Fault limit value axis 2 P
O_REJ_TW_PULSE1 Fault weldin
g
time axis 1 P
O_REJ_TW_PULSE2 Fault weldin
g
time axis 2 P
O_CYCLE_ACTIVE1 C
y
cle active pulse 1 P
O_CYCLE_ACTIVE2 C
y
cle active pulse 2 P
O_END_AC End of action counter P
O_FAULT Fault D

MFP250 / 400 / 800
Description Motor Head Control
76609594EN-MFP-NH-V2.0.docx 20/40
3.3.11 X114: ENABLE
Plu
g
.Pin I
/
O Function Note
X114.1 +24V Output supply voltage
(
no external volta
g
e!
)
X114.2 ENABLE Emergency stop:
with open input operation locked!
X114.3 COM GND
X114.4 COM ENABLE Emergency stop:
with open input operation locked!
3.3.12 Plugs Motor Heads and Pincers
MFP250: MFP400 / MFP800:
Fi
g
. 9: Plu
g
s X9 and X10
Plug X9: Motor cable (7-pin)
Plu
g
X10: Resolver cable
(
17-pin
)
X10
X9