MK Diamond Products MK-101 PRO24 User manual

03.2013
MK-101 Pro24
MK-101 PRO24 TILE SAW
OWNER’S MANUAL PARTS LIST &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
Revision 300
Manual Part No. 158808

2
INTRODUCTION
Congratulations on your purchase of a MK-101 Pro24 Tile Saw. We are certain that you will be
pleased with your purchase. MK Diamond takes pride in producing the finest construction power
tools and diamond blades in the industry.
Operated correctly, your MK-101 Pro24 should provide you with years of service. In order to help
you, we have included this manual. This owners manual contains information necessary to operate
and maintain your MK-101 Pro24 Tile Saw safely and correctly. Please take a few minutes to
familiarize yourself with the saw by reading and reviewing this manual.
If you should have questions concerning your saw, please feel free to call our friendly customer
service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty
card (including the Serial Number) and mail it in as soon as possible.

3
TABLE OF CONTENTS
Page
SAFETY
Safety Messages 4
Damage Prevention Message 4
General Safety Precautions 4-7
California Proposition 65 Message 8
Electrical Requirements and Grounding Instructions 9-10
Electric Motor Safety 11
Safety Label Locations 12
Lockout 12
Product Specications 13
ASSEMBLY
Unpacking 14
Contents 14
Transport 15
Stand 15
Assembly 16-17
SETUP, ADJUSTMENT AND OPERATION
Setup 19-20
Operation 21
Adjustment 22-27
Cleanup 28
MAINTENANCE AND TROUBLESHOOTING
Maintenance 29-34
Troubleshooting 35-40
EXPLODED VIEW AND PARTS LIST
Exploded View & Parts List 42-51
ACCESSORIES
Accessories 52
ORDERING and RETURN INSTRUCTIONS
Ordering Information 54
Return Material Policy 54
Packaging Instructions 54
Authorized Service Centers 55
Warranty 55

4
MK-101 Pro24 SAFETY
ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any
guard or safety device removed. A Guard, or any damaged part should be repaired or
replaced immediately.
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Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life. Safety warnings and
guidelines do not by themselves eliminate danger. They are not substitutes for proper accident
prevention procedures and good judgement.
SAFETY MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
DAMAGE PREVENTION AND INFORMATION MESSAGES
NOTE: Equipment and/or property damage may result if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
CAUTION You CAN be INJURED if you DO NOT follow directions. It may also be used to
alert against unsafe practices.
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In order to prevent injury, the following safety precautions and symbols should be followed at all times!
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting wrenches are removed from the
power tool before it is turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents.
DO NOT USE IN DANGEROUS PLACES
DO NOT use power tools in damp or wet locations nor expose them to rain. Always keep
the work area well lighted.
ALWAYS read this Owner’s Manual before operating the machine. DO NOT operate or
service this equipment before reading this entire manual. Read and understand all warn-
ings, instructions and controls on the machine. Know how to stop the equipment quickly in
case of emergency. It is the operators responsibility to use this machine under safe work-
ing conditions and conform with federal, state and local codes or regulations pertaining to
safety, air, pollution, noise etc...
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5
MK-101 Pro24 SAFETY
ALWAYS place the power ON/OFF switch in the OFF position when the saw is not in use.
ON / OFF
MAKE THE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
USE THE RIGHT TOOL
DO NOT force a tool or an attachment, to do a job that it was not designed to do.
USE THE PROPER EXTENSION CORD
If using an extension cord make sure it is in good condition rst. When using an extension
cord, be sure to use one heavy enough to carry the current your product will draw. An under-
sized cord will cause a drop in line voltage that will result in a loss of power and overheating.
Page 9 shows the correct AWG size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier
the cord.
USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair.
SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free
to operate a power tool is safer.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
MAINTAIN TOOLS WITH CARE
Keep tools clean for the best and safest performance. Always follow maintenance instruc-
tions for lubricating, and when changing accessories.
DISCONNECT TOOLS
Power tools should always be disconnected before servicing or when changing accessories,
such as blades, bits, cutters, and the like.
KEEP CHILDREN AWAY
All visitors and children should be kept a safe distance from work area.
ALWAYS wear approved respiratory, head, ear and eye protection
when operating this machine.
PERSONAL PROTECTIVE EQUIPMENT
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6
MK-101 Pro24 SAFETY
NEVER LEAVE A TOOL UNATTENDED
TURN POWER OFF - Do not leave a tool until it comes to a complete stop. Always turn a
power tool OFF when leaving the work area, or, when a cut is nished.
NEVER STAND ON THE TOOL
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally con-
tacted.
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged part. A guard or any other part that is damaged
should be carefully checked to determine if would operate properly and perform its intended
function. Always check moving parts for proper alignment or binding. Check for broken parts
and mountings and all other conditions that may affect the operation of the power tool. A
guard, or any damaged part, should be properly repaired or replaced.
Consult the owner’s manual for recommended accessories. Using improper accessories
may increase the risk of personal or by-stander injury. Unauthorized equipment
modifications will void all warranties. Manufacturer does not assume responsibility for any
accident due to equipment modifications.
USE RECOMMENDED ACCESSORIES
ALWAYS ensure that the machine is on level ground before using.
When loading or unloading the machine, use caution. Remove the blade prior to hoisting,
loading and transporting the machine.
TRANSPORT
A blade or cutter should always be installed so that rotation is in the direction of the
arrow imprinted on the side of the blade or cutter. It should correspond with the rotational
direction of the motor. Always feed work into a blade against the direction of rotation.
DIRECTION OF ROTATION
NEVER disconnect any "emergency or safety devices". These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm, or
even death! Disconnection of any of these devices will void all warranties. Unauthorized
equipment modifications will void all warranties. Manufacturer does not assume
responsibility for any accident due to equipment modifications.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA
Regulations.

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MK-101 Pro24 SAFETY
Diamond Blades improperly used are dangerous. Comply with American National Standards Institute
Safety Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards, Flanges,
Mounting Procedures, General Operating Rules, Handling, Storage and General Machine Conditions
WARNING
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DO NOT EXPOSE TO RAIN
DO NOT expose to rain or use in damp locations.
ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never
operate the motor with covers, shrouds, or guards removed.
OVER SPEED
NEVER tamper with the governor components or settings to increase the maximum
speed. Severe personal injury and damage to the engine or equipment can result if op-
erated at speeds above maximum.
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ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. Exposed,
frayed or worn electrical wiring and plugs can be sources of electrical shock which could
cause severe injury or burns. Do not touch the plug with wet hands.

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Sawing and drilling generates dust. Excessive airborne particles may cause irritation to eyes, skin
and respiratory tract. To avoid breathing impairment, always employ dust controls and protection
suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200).
WARNING
MK-101 Pro24 SAFETY
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In ad-
dition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators
Observe OSHA regulations for respirator use (29 C.F.R.§1910.134 and §1503.1).
Visit http://www.osha.gov for more information.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as the dust masks that are specially designed to lter out microscopic particles.
Where use of a dust extraction device is possible, it should be used. To achieve a high level of dust
collection, use an industrial vacuum cleaner.

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MK-101 Pro24 SAFETY
In order to prevent potential electrical shock and injury, the following electrical safety precautions and
symbols should be followed at all times!
In case of a malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• Do not modify the plug provided – if it will not t the outlet; have the proper outlet installed by a
qualied electrician
• Improper connections of the equipment-grounding conductor can result in a risk of electric shock.
The equipment-grounding conductor is the insulated conductor that has an outer surface that is
green, with or without yellow stripes. If repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding conductor to a live terminal
• Check with a qualied electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that
accept the tool’s plug
• Repair or replace a damaged or worn cord immediately
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet can be installed by a qualied electri-
cian. The green-colored rigid ear, lug, and the like, extending from the adapter, must be connected to
a permanent ground such as a properly grounded outlet box.
NOTE: Use of a temporary adapter is not permitted in Canada.
WARNING
WARNING
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

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MK-101 Pro24 SAFETY
Drip Loop Information
WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identied by a marking “Acceptable for use with outdoor appliances; store indoors while not
in use." Use only extension cords having an electrical rating not less than the rating of the
product. Do not use damaged extension cords. Examine extension cords before using and
replace if damaged. Do not abuse extension cords and do not yank on any cord to discon-
nect. Keep cords away from heat and sharp edges. Always disconnect the extension cord
from the receptacle before disconnecting the product from the extension cord.
WARNING
Use of under sized extension cords result in low voltage to the motor that can result in mo-
tor burnout and premature failure. MK Diamond warns that equipment returned to us showing
signs of being run in a low voltage condition, through the use of undersized extension cords will
be repaired or replaced totally at the customer's expense. There will be no warranty claim.
To choose the proper extension cord,
• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct AWG
size required for that length of extension cord.
To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch
the plug with wet hands.
WARNING
WARNING
EXTENSION CORD LENGTH
Nameplate
Amperes
115V 25' 50' 75' 100' 150' 200'
250V 50' 100' 150' 200' 300' 400'
0 - 5 16 16 16 14 12 12
5.1 - 8 16 16 14 12 10 •
8.1 - 12 14 14 12 10 • •
12.1 - 15 12 12 10 10 • •
15.1 - 20 10 10 10 • • •
The “drip loop” is that part of the cord below the level of the receptacle,
or the connector, if an extension cord is used. This method of position-
ing the cord prevents the travel of water along the power cord and
coming in contact with the receptacle.
If the plug or receptacle gets wet, DO NOT unplug the cord. Discon-
nect the fuse or circuit breaker that supplies power to the tool. Then
unplug and examine for presence of water in the receptacle.

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MK-101 Pro24 SAFETY
To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A
“drip loop,” shown in the picture below, should be arranged by the user to properly position the power
cord relative to the power source.
WARNING
WARNING
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault
Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine. Receptacles are available having built-in GFCI protections and may be used for this
measure of safety. When using an extension cord, GFCI should be installed closest to the power
source, followed by the extension cord and lastly, the machine.
The water pump requires a GFCI. To reduce risk of electrical shock when operating the machine
with the pump plugged into the 3-pole receptacle on the motor, connect the saw to a GFCI outlet.
See the pump manual and informational tags enclosed separately for all pump information.
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CAUTION
DO NOT EXPOSE TO RAIN
For maintenance care and operation of the electric motor, refer to your electric motor instruction book-
let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep
ventilating openings clean. Before plugging in the machine, make sure that the outlet voltage is within
the voltage marked on the machines's data plate.
DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.
ELECTRIC MOTOR SAFETY
DO NOT operate electric motor in an explosive environment.
DO NOT expose to rain or use in damp locations.
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WARNING
If operating the equipment in damp locations is unavoidable, ALWAYS use a Ground Fault
Circuit Interrupter, ALWAYS wear rubber gloves and footwear in damp conditions.
DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from
the outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace dam-
aged cords immediately. Damaged cords increase the risk of electric shock.
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MK-101 Pro24 SAFETY
Safety labels contain important safety information. Please read the information contained on each
safety label. These labels are considered a permanent part of your saw. If a label comes off or
becomes hard to read, contact MK Diamond or your dealer for a replacement.
Decal/Label Location Description
AMotor - Back Caution - Receptacle is for Water Pump Only
BMotor - Front Caution - Use with GFCI outlet only
CMotor - Side Service/ Warranty
DCutting Head - Front Warning - Silica Warning
EMotor – Side Warning - Read Owners Manual
FMotor - Back Notice - Voltage/extension cords
GMotor - Back Owner’s Manual
Tile Saws
Receptacle is for
water pump only.
125V, .6 amps max.
!CAUTION
This saw is to be used
with a Ground Fault
Circuit Interrupter.
!CAUTION
Tile Master Label Sheet Part#166012
Label B
Label A
Label C
Label D
Label E
Label F
SERVICE OR
WARRANTY
FORINFORMATIONON
PLEASE CALL
1-800-474-5594
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in
their composition may give off dust or mists containing crystalline silica. Silica is a basic
component of sand, quartz, brick clay, granite and numerous other minerals and rocks.
Repeated and/or substantial inhalation of airborne crystalline silica can cause serious
or fatal respiratory diseases, including silicosis. In addition,California and some other
authorities have listed respirable crystalline silica as a substance known to cause cancer.
!
For Your Own Safety Read Instruction Manual
Before Operating Saw.
Wear Eye Protection.
Disconnect Saw Before Servicing, when Changing
Cutting Wheels and Cleaning.
Use Tool Only with Smooth Edge Cutting Wheels
Free of Openings and Grooves.
Replace Damaged Cutting Wheel Before Operating.
Do Not Fill Water Bath Above Water Fill Line.
See Manual for Pump Replacement.
!
WARNING
NOTICE
Most Motor Problems are caused by improper
voltage and extension cords. Cord should be
one-piece and short as possible. Cord
selection should match the following table.
1-2 H.P.
25’
50’
75’
100’
150’
250’
Max. Cord Length
Max. Cord Length
Max. Cord Length
No. 12 Wire
No. 10 Wire
No. 8 Wire
115v 230v
!
SAFETY LABEL LOCATIONS
D
A
B
F
E
G
C
In order to help prevent accidental starting and to help make
your work area “kidproof,” this machine is provided with a
means to deactivate the functioning of the motor switch. The
switch is equipped with a lockout tab that can be used with a
lock to prevent movement of the switch. With the switch un-
able to move the motor cannot be turned on. Removing the
lock reactivates the switch.
LOCK OUT METHOD
For manuals and parts
lists scan the QR code
with your smart phone
Label G

13
Voltage 120v 240v
Overall Amperage 13a 9a
Frequency 60Hz 50Hz
Blade RPM 3450 3450
Horse Power 1-1/2 hp 1-1/2 hp
Weight 130lbs 130lbs
Blade Capacity 10" (254 mm) 10" (254 mm)
Arbor Size 5/8" (16 mm) 5/8" (16 mm)
Depth of Cut (10"
Blade) 3" (76 mm) 3" (76 mm)
Length of Cut 24" 24"
Diagonally Cuts 18" Tile 18" Tile
LxWxH (inches) 41" x 22" x 23" 41" x 22" x 23"
LxWxH (mm) 1,014 x 559 x 584 1,014 x 559 x 584
Part # 153243 156128
MK-101 Pro24 PRODUCT SPECIFICATION
The MK-101 Pro24 are versatile Tile Saws. Operated and used according to this manual, the unit will
provide years of dependable service.
The MK-101 Pro24 is engineered as table top or stand mounted wet tile saw. The saw includes a
powerful 120v totally enclosed capacitor start motor with a thermal protective overload. The MK-101
Pro24 includes a powerful 120v or 240v motor.
MK-101 PRO SERIES PRODUCT SPECIFICATIONS
SPECIFICATIONS
Specications for the MK-101 Pro24.

14
MK-101 Pro24 CONTENTS
CONTENTS
MK-101 Frame
and Water Basin
MK-101
Cutting Head
Diamond Blade Adjustable
Cutting Guide
Electric Water
Pump
45° Miter
Cooling Transfer
Tube
Flow Adjusting
Clamp
Drain Plug
Blade Wrench Splash Guard
Owners Manual Pump ManualPump Manual Stand w/ Casters
Dressing Stone Side Table
Dual Flat 45°
Angle Guide
Protractor
03.2013
MK-101 Pro24
MK-101 Pro24 Tile Saw
OWNER’S MANUAL &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution:Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
Revision 300
ManualPart No. 158808
In your container, you will nd one (1) MK-101 frame and water basin, one (1) MK-101 Cutting Head, one
(1) 10-inch wet cutting continuous rim diamond blade, one (1) adjustable cutting guide, one (1) electric
water pump, one (1) protractor, one (1) dual at 45°angle guide, one (1) 45° miter, one (1) blade wrench,
one (1) splash guard, one (1) cooling transfer tube, one (1) ow adjusting clamp, one (1) drain plug, one
(1) dressing stone, one (1) side table, one (1) owners manual, one (1) pump manual, one (1) warranty
card and one (1) stand.
UNPACKING
Your MK-101 has been shipped from the factory thoroughly inspected. Only minimal assembly is
required.
CAUTION Use proper lifting techniques when lifting the MK-101 Pro24.

15
UNIVERSAL STAND
CAUTION
TRANSPORT
The MK-101 is designed with a rigid frame and
removable Cutting Head. Two people are required
to transport the MK-101 with the Cutting Head in-
stalled. Remove the Cutting Head if one person is
transporting the saw (see Cutting Head Installation
and Removal in the following section).
Lift Point
Lift Point
Lift the saw using the
lift points shown.
1. The MK-101 weighs approximately one hundred and thirty (130) pounds.
2. Never transport the MK-101 with water in the Water Basin.
The MK-101 Pro24 weighs approximately one hundred and thirty (130) pounds;
follow the guidelines for transport in the TRANSPORT section, when placing it on
the stand.
MK-101 Pro24 TRANSPORT
(C)
Ensure saw frame is posi-
tioned correctly
(D)
Reinstall the Water Basin
(A)
Open the Stand and place on
at surface
(B)
Remove Water Basin and
place saw on stand

16
ASSEMBLY
(A)
Align Cutting Head rear Pivot
Hole to the Post Pivot Shaft
and slide onto shaft.
(B)
Ensure Cutting Head Stop is in
upward position.
(C)
Install the Cutting Head onto the
Post Pivot Shaft and install the
Adjusting Knob.
For maximum cutting length,
the Cutting Head should be in
the front pivot hole and the Post
should be in the rear post
retaining hole.
NOTE: For small tiles (6" tile or smaller) the Cutting Head
should be in the rear pivot hole and the Post should be in
the forward post retaining hole. For large tiles and maximum
cutting length, the Cutting Head should be in the front pivot
hole and the Post should be in the rear post retaining hole.
NOTE: Move Cutting Head Stop in upward position when
using rear pivot hole and in the down position when using
front pivot hole, refer to page 24.
MK-101 Pro24 ASSEMBLY
NOTE: If the cutting head is installed, go to the next step.
Follow the assembly instructions to prepare your MK-101 for operation.
Cutting Head Installation

17
Shaft Lock
Pushbutton
(A)
Position Movable Cutting Table
to the front of the saw and
raise the Blade Guard by
loosening the wingnut.
(B)
Locate the Shaft Lock push
button on the underside
of the Cutting Head.
(C)
Depress and hold the Shaft
Lock pushbutton and remove
Retaining Nut and Outer Flange
using the Blade Wrench.
(D)
Install Diamond Blade
onto Blade Shaft.
(E)
Verify the Blade is seated on
the Blade Shaft and direction
of rotation is correct.
(F)
Install Retaining Nut and Outer
Flange, depress and hold the
Shaft Lock pushbutton
and tighten Retaining Nut.
MK-101 Pro24 ASSEMBLY
Diamond Blade Installation
NOTE: When installing the Retaining Nut, do not “cross-thread” and DO NOT over tighten.

18
(A)
Place the Adjustable Cutting
Guide onto the Movable Cutting
Table Ruler/Stop and tighten
the retaining thumbscrew.
(A)
Install the retaining thumbscrew
through the washer and Splash
Guard then align to the hole found
on back of the Blade Guard.
(B)
Install the Splash Guard
onto the Blade Guard.
(A)
Install Water Pump
Discharge Fitting.
(B)
Press one end of the Cooling
Transfer Tube onto the Water
Pump Discharge Fitting.
(C)
Slide Cooling Flow Adjusting
Clamp onto the Cooling
Transfer Tube.
MK-101 Pro24 ASSEMBLY
Adjustable Cutting Guide Installation
Splash Guard Installation
Water Pump Installation
NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade.

19
(A)
Ensure the ON/OFF Switch
is in the OFF position.
(B)
Verify the Movable Cutting
Table moves freely.
(C)
Inspect the Diamond Blade for
damage – verify the blade is
correct for the material being cut.
(D)
Inspect the Pump Assembly
for damage – ensure the cord
is free of cracks or cuts.
(E)
Inspect the MK-101
for damage – ensure the cord
is free of cracks or cuts.
(A)
Connect the Cooling Transfer
Tube to the inlet connection
of the Blade Guard.
(B)
Connect the Water Pump power
cord to the connection found on
the back of the motor.
WARNING
MK-101 Pro24 SETUP
Pre-start Inspection
Connecting the Water Pump
Prior to beginning work, a pre-start inspection of the saw should be performed.
1. To prevent the possibility electrical shock, the MK-101 MUST be de-energized
when connecting the Water Pump.
2. To prevent the possibility of electrical shock, use only MK Diamond qualied
replacement parts
NOTE: To prevent pump damage, the Water Pump must be disconnected during dry cutting operations.

20
MK-101 Pro24 SETUP
The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.
This is the preferred method of cooling.
NOTE:When using the re-circulation method, the water should be changed often for longer pump life.
WATER PUMP SETUP FOR OPERATION
EXTERNAL WATER SOURCE
RE-CIRCULATION
NOTE: If using a dry blade for operation, DO NOT connect the water pump.
1. Before powering or starting, check for damage that could prevent this equipment
from proper operation or performing it’s intended function. Check for binding and
alignment of moving parts. Check for damaged, broken, or missing parts.
2. Verify the On/Off switch is in the OFF position.
3. Before connecting the MK-101 Pro24 to a power supply, be sure the voltage, cycle
and phase of the job site power source meet the requirements.
CAUTION
(A)
Remove the Drain Plug.
Place empty container under
hole for water drainage
(B)
Place the Water Pump in an
external container and ll until
water completely covers the
Water Pump suction
(A)
Ensure the Drain Plug is in-
stalled in the Water Basin
(B)
Place the Water Pump in the
back of the Water Basin