MK Diamond Products MK-101 User manual

MK-101
CAUTION:
Read all safety and
operating instructions
before using this
equipment
TILE SAW
OWNER’S MANUAL &
OPERATING INSTRUCTIONS
Enter the Serial Number of your new saw in the
space below. The Serial Number is located on the
left side of the blade guard.
NOTE:
For your (1) one year warranty to be effective,
complete the warranty card (including the Serial
Number and mail it in as soon as possible.
SERIAL NUMBER:

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 15
SETUP, ADJUSTMENT and OPERATION
SETUP:
1. Pre-start Inspection:
Prior to beginning work, a pre-start inspection of the saw should be performed.
2. Connecting the Water Pump:
1. To prevent the possibility electrical shock, the MK-101 MUST be de-energized when connecting
the Water Pump.
2. To prevent the possibility of electrical shock, use only MK Diamond qualified replacement parts
NOTE: To prevent pump damage, the Water Pump must be disconnected if cutting with a Dry Blade.
(A)
Ensure the ON/OFF Switch
is in the OFF position
(B)
Verify the Movable Cutting Table
moves freely
(C)
Inspect the Diamond Blade for
damage – verify the blade is
correct for the material being cut
(D)
Inspect the Pump Assembly
for damage – ensure the cord
is free of cracks or cuts
(E)
Inspect the MK-101
for damage – ensure the cord
is free of cracks or cuts
Inspect for cracks,
de-bonding, etc.
Verify ease of movement
(See Maintenance section
if problems exist)
Inspect for
damage
Inspect for
damage
Inspect for
cracks or cuts
Off
Position
(A)
Connect the Cooling Transfer
Tube to the inlet connection
of the Blade Guard
(B)
Connect the Water Pump power
cord to the connection found on
the back of the motor
Press on
Cooling
Transfer
Tube
Inlet
connection
Pump
Connection
ON/OFF
Switch

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 16
SETUP, ADJUSTMENT and OPERATION
3. Water Pump Setup for Operation:
The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.
NOTE: If using a dry blade for operation, DO NOT connect the water pump.
I. External Water Source:
This is the preferred method of cooling.
II. Re-circulation:
NOTE: When using the re-circulation method, the water should be changed often for longer pump life.
(A)
Remove the Drain plug
(B)
Place the Water Pump
In an external container
(C)
Fill the external container until
water completely covers the
Water Pump suction
(D)
Place an external catch
basin below the Water
Basin drain hole
(A)
Ensure the Drain Plug is
Installed in the Water Basin
(B)
Place the Water Pump in the
back of the Water Basin
(C)
Fill the Water Basin until water
completely covers the
Water Pump suction
Cover Pump
Suction
Drain Plug Water Pump
In container
External
Container
Catch
Basin
Drain Plug
Installed
Water
Pump
Cover Pump
Suction

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 17
SETUP, ADJUSTMENT and OPERATION
4 MK-101 Setup for Operation:
1. Before powering or starting, check for damage that could prevent this equipment from proper
operation or performing it’s intended function. Check for binding and alignment of moving parts.
Check for damaged, broken, or missing parts.
2. Verify the On/Off switch is in the OFF position.
3. Before connecting the MK-101 to a power supply, be sure the voltage, cycle and phase of the
job site power source meet the requirements of TABLE 3
VOLTAGE: 115v
CYCLE: 60hz
PHASE: 1-phase
TABLE 3
4. If using an extension power cord, made sure, the length and wire gauge correspond to the
requirements listed in TABLE 1 on page 9. An extension power cord that is too small in wire
gauge (diameter), or too long in length, will cause the motor to overheat and could cause
premature failure.
5. Use an approved Ground Fault Circuit Interrupter (GFCI)
6. Do not cover the motor vents as this could lead to motor overheating.
NOTE: In order to avoid breaker tripping, a 20-amp circuit breaker should be used.
Portable Generator:
If using a portable generator, ensure the generator meets the following minimum requirements:
5 KW 120/240 volts 41.7/20.8 amps Single Phase
5. Set Cutting Depth:
When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot down unless held.
* A GFCI wall socket is the preferred protective device.
Off
Position
ON/OFF
Switch
(A)
Ensure the ON/OFF Switch
is in the OFF position
(B)
Plug MK-101 into the GFCI
(C)
Plug the GFCI into the
Power source *
(A)
Loosen Cutting Head
Adjusting Knob
(B)
Set cutting depth approximately
1/4 to 1/2 inch below the surface
of the Movable Cutting Table
(C)
Ensure the Adjusting Knob
is tight
GFCI
GFCI Plugged
Into Power
Source
Turn Counter-
clockwise to loosen Adjust Cutting
Head to Cut Depth
of A
pp
rox ¼” to ½”
Turn Clockwise
to tighten

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 18
SETUP, ADJUSTMENT and OPERATION
ADJUSTMENT and OPERATION:
1. Cutting Straight Edges:
DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was
designed.
Off
Position
ON/OFF
Switch
(A)
Loosen the Adjustable Cutting
Guide retaining thumbscrew
(B)
Position the Adjustable Cutting
Guide to desired cut length
indicated inside the diamond
(C)
Tighten the retaining
thumbscrew
(D)
Place the tile against the
Ruler/Stop and Cutting Guide
(E)
Turn the motor ON
(F)
Verify proper cooling flow on
both sides of the blade (See
Maintenance Section to
increase/decrease flow)
(G)
Perform the cut
(H)
Turn the motor OFF when
work is complete
Turn Counter-
clockwise to loosen
Desired Cut length
indicated here
Turn Clockwise
to tighten
Adjustable
Cutting Guide
Ruler/Stop
On
Position
ON/OFF
Switch
Cooling Flow
Points
Hold Work
in Position
Direction
of Cut

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 19
SETUP, ADJUSTMENT and OPERATION
2. Diagonal Cutting:
NOTE: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134557-MK) should be used.
DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
NOTE: If Cutting the tile in two equal halves, align the tile in the V-notch of the Movable Cutting Table
Ruler/Stop.
Cooling Flow
Points
On
Position
ON/OFF
Switch
Off
Position
ON/OFF
Switch
(A)
Remove the Adjustable Cutting
Guide
Turn counter-
clockwise to loosen
Ruler/Stop
Adjustable
Cutting Guide
(E)
Turn the motor ON
(F)
Verify proper cooling flow on
both sides of the blade (See
Maintenance Section to
increase/decrease flow)
(H)
Turn the motor OFF when
work is complete
(B)
Place the Dual 45º Flat Angle
Guide on the Ruler/Stop
(C)
Position the Dual 45º Flat Angle
Guide and tighten the
retaining thumbscrew
(D)
Position the tile against the Dual
45º Flat Angle Guide and the
Ruler/Stop
(G)
Perform the cut
Ruler/Stop
Turn counter-
clockwise to loosen
Align Guide
to Ruler/Sto
p
Turn Clockwise
to tighten
45º Flat
Angle Guide
Ruler/Sto
p
Hold Work
in Position
Direction
of Cut