MKN FlexiCombi MagicPilot User manual

Installation instructions
Combisteamer
Unit Type of energy Unit type Model
FlexiCombi MagicPilot Electric Tabletop unit FKECOD615
FKECOD621
FKECOD115
FKECOD121
Floor-standing unit FKECOD215
FKECOD221
Translation from the original document • 10000011175AINDEA • 11/11/2022
10000011175AINBEA en-GB
Read the operating instructions prior to
commissioning

2 Installation instructions
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstädter Straße 2a
38300 Wolfenbüttel
Germany
Phone [phone]
Fax [phone]
Internet www.mkn.com
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent
of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Staff qualification ............................................................................. 7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety information.............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.2Equipment and connection data................................................... 12
4Transporting the unit ....................................................... 17
4.1Transporting the unit to the installation site ............................... 18
4.2Unpacking the unit ......................................................................... 18
5Setting up the unit............................................................ 19
5.1Maintaining minimum clearances................................................. 20
5.2Lifting the unit off the pallet .......................................................... 22
5.3Setting up the unit on the equipment legs................................... 22
5.4Setting up the unit on a base frame.............................................. 23
5.4.1Installing the support rack .......................................................................  24
5.5Aligning the unit ............................................................................. 24
5.5.1Aligning countertop unit...........................................................................  24
5.5.2Aligning floor-standing units ....................................................................  24
5.6Fastening the unit to the floor....................................................... 26
5.6.1Securing the unit against tilting ...............................................................  26
5.6.2Securing the unit against sliding..............................................................  29
5.6.3Unit on castors: Attach both castor stops to the floor..............................  30
5.7Unit on castors: Secure unit to the wall....................................... 31
6Connecting the unit.......................................................... 32
6.1Opening and closing the housing................................................. 32
6.1.1Removing and attaching side wall...........................................................  32
6.2Making the power connection....................................................... 33
6.2.1Matching the unit to the connection voltage ............................................  35
6.2.2Connecting the power connection cable .................................................  37
6.2.3Connecting the power optimisation system.............................................  39
6.2.4Connecting to the potential equalisation circuit .......................................  40
6.3Connecting the kitchen management system ............................. 40
6.4Making the basic control setting................................................... 42
6.4.1Changing the basic control setting ..........................................................  42
6.5Making the water connection ........................................................ 43
6.5.1Connecting the tap water connection line ...............................................  44
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Directory of contents
4 Installation instructions
6.5.2Connecting softened tap water to both connections ...............................  45
6.6Making the wastewater connection .............................................. 46
6.6.1Determining the type of connection to the sewer system........................  46
6.6.2Connecting the wastewater line to a permanent connection...................  47
6.6.3Connecting a wastewater line with an unobstructed discharge...............  48
6.7Making the exhaust air connection .............................................. 49
6.7.1Connecting the exhaust air line ...............................................................  49
7Testing the function ......................................................... 50
7.1Checking the controls.................................................................... 50
7.2Checking the monitoring of the cooking zone door ................... 50
7.3Heating the unit up and rinsing it out........................................... 51
8Putting the unit into service ............................................ 52
8.1Nameplate  ...................................................................................... 52
8.2Filling out the Commissioning report........................................... 53
10000011175AINBEA

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The instruction manual is part of the unit and contains information on
safe installation of the unit.
Observe and adhere to the following instructions:
•Read the instruction manual in its entirety prior to installation.
•Make the instruction manual available to the installer at the
operating site at all times.
•Preserve the installation manual throughout the service life of the
unit.
•Insert any supplements from the manufacturer.
•Pass on the installation manual to any subsequent operator of the
unit.
Target group The target group for the installation manual is trained technical
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
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Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can lead to slight or moderately severe
injuries.
ATTENTION
Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps, which can be performed
in any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
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Introduction
7Installation instructions
1.2 Staff qualification
Explanation of qualification
Skilled staff •Skilled staff are those, who due to their profes-
sional training, knowledge and experience as well
as their knowledge of the relevant standards can
assess the tasks given to them and recognize any
possible dangers.
Type of activity Qualification
Power connection •Electrician
•Specific professional training
•Employee of the specialist company concerned
Water connection •Plumber
•Specific professional training
•Employee of the specialist company concerned
Wastewater connection •Wastewater specialist
•Specific professional training
•Employee of the specialist company concerned
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
The use of the unit is prohibited in the following countries:
•USA
•Canada
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
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Safety information
8 Installation instructions
2 Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installer must be familiar with regional regulations and observe
them.
The installer must observe the safety instructions in these mounting
instructions and in the "Safety information" chapter of the operating
instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
setup, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
Organisational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify hazard areas when transporting, setting up and
connecting the unit.
•Prior to starting the installation work, notify any operators present
about the procedure.
•Prior to starting the installation work, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
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Safety information
9Installation instructions
Setup Risk of property damage and personal injury from improper
setup
•Ensure that the installation area has adequate load-bearing
capacity.
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electrical utility.
•Ensure that only electricians licensed by the electric utility connect
the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Risk of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure absence of
voltage.
•Use only insulated tools.
Unit on casters Risk of a line breaking if subjected to high tensile load
•Secure the unit to the building with a chain for strain relief on the
connection lines, so that there is no stress on the connection lines,
if the unit moves. The strain relief must be designed for a tensile
load of at least 0.6kN.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in this installation manual and in the "Safety
information" chapter of the operating instructions.
•Put the unit into service only after a successful function test
following assembly.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
10000011175AINBEA

Description of the unit
10 Installation instructions
3 Description of the unit
3.1 Overview of the unit
s
r
q
p
o
n
m
l
k
ji h g f
e
d
c
b
a
Image: Unit with tray rack trolley
a Tray rack k Nameplate
b Insulated window l Base frame (optional)
c Door handle m Equipment leg
d Cooking zone door n Control unit
e Tray rack trolley (optional) o Housing
f Steam drain channel, door p Air inlet
g Steam drain channel, unit q Steam outlet
h Guide rail for tray rack (optional) r Core temperature sensor
(optional)
i USB port (covered) s Connection for core temperature
sensor (optional)
j Hand shower (optional)
10000011175AINBEA

Description of the unit
11Installation instructions
a
d
e
c
b
kji h g f
q
p
o
n
m
l
r
Image: Unit with tray trolley
a Tray rack j Hand shower (optional)
b Insulated window k Nameplate
c Door handle l Equipment leg
d Cooking zone door m Control unit
e Guide rail (right) n Housing
f Tray trolley o Air inlet
g Push handle p Steam outlet
h Guide rail (left) q Core temperature sensor
(optional)
i USB port (covered) r Connection for core temperature
sensor (optional)
10000011175AINBEA

Description of the unit
12 Installation instructions
3.2 Equipment and connection data
• All voltages listed below are technically available.
• For some voltages, however, the implementation must be
agreed with the manufacturer.
• The voltage for which the device is designed is indicated on
the nameplate.
Size 615 621 115 121 215 221
Dimensions
Unit
Length x width x height (mm)
997 x 799 x 790 997 x 799 x 1060 1075 x 813
x 1960
1115 x 999
x 1960
Dimensions unit on castors
Unit
Length x width x height (mm)
1246 x 935
x 1960
1366 x
1126 x
1960
Weight
Unit ≈ (kg) 120 125 145 150 295 363
Weight unit on castors
Unit ≈ (kg) 315 395
Emissions
Noise level (db (A)) < 70
Steam output (g/h) 2760 5540 4210 8080 8400 16140
Steam output (m³/h) 4,7 9,4 7,1 13,7 14,2 27,4
Latent heat (W) 1872 3762 2862 5490 5706 10962
Sensible heat (W) 1248 2508 1908 3660 3804 7308
With condensation hood
Steam output (g/h) 830 1660 1260 2430 2520 ---
Steam output (m³/h) 1,4 2,8 2,1 4,1 4,3 ---
Latent heat (W) 562 1129 859 1647 1712 ---
Sensible heat (W) 1248 2508 1908 3660 3804 ---
The sensible and latent heat amounts are determined in Germany on the basis of VDI 2052 at a connection voltage of
400V. Regulations applying in other regions may vary from this.
Operating environment
Temperature (°C) 5 — 40
Relative humidity (%)
Non-condensing
95
Cooking chamber light
Illuminant Halogen oven lamp 20 W 12 V G4
Energy efficiency class C
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Description of the unit
13Installation instructions
Size 615 621 115 121 215 221
Power connection
Protection class IPX5, IPX6 (optional)
Type of connection 3PE / AC 50/60Hz, 3NPE / AC 50/60Hz
Voltage (V) 200
Connected load (kW) 10.1 16.3 14.7 25.5 29.4 50.9
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 208
Connected load (kW) 10.2 17.4 15.7 27.3 31.4 54.6
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 220
Connected load (kW) 11.6 19.7 17.7 30.8 35.4 61.4
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 230
Connected load (kW) 12.6 21.4 19.3 33.6 38.6 67
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 240
Connected load (kW) 13.7 23.3 21 36.5 42 72.9
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 380
Connected load (kW) 9.4 18.9 14.4 27.6 28.7 55
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 400
Connected load (kW) 10.4 20.9 15.9 30.5 31.7 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 415
Connected load (kW) 11.2 22.5 17.1 32.8 34.1 65.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 440
Connected load (kW) 10.4 20.9 15.8 30.5 31.5 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 480
Connected load (kW) 12.3 20.9 18.9 32.6 37.6 65.1
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
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Description of the unit
14 Installation instructions
Size 615 621 115 121 215 221
Softened tap water connection
Water type Softened tap water, cold
Residual hardness CaCO3
(mmol/l (°dH))
< 1 (5,6)
Chloride Cl (mg/l) < 100
Iron Fe (mg/l) < 0.2
Connection pressure (kPa
(bar))
200 (2) — 600 (6)
Connection (") R 3/4
Tap water connection
Water type Tap water, cold
Carbonate hardness CaCO3
(mmol/l (°dH))
< 4 (22,2)
Connection pressure (kPa
(bar))
200 (2) — 600 (6)
Connection (") R 3/4
Water consumption, steaming
Softened tap water (l/h) 16 21 18 24 36 48
Water consumption, combisteaming
Softened tap water (l/h) 3,5 4,6 4 5,3 8 10,6
Water consumption, WaveClean cleaning program
Softened tap water (l) 3
Tap water (l) 32
Wastewater connection
Wastewater type Dirty water, maximum 80 °C
Connection to unit (mm) 50
Maximum length (m) 1 with a drop of at least 5% or 3°
Temperature resistance (°C) 95
Maximum volume flow (l/min) 10
Exhaust air connection
Connection to unit (mm) 53 73
Maximum length (m) 2,5
Temperature resistance (°C) 180
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Description of the unit
15Installation instructions
Floor fastening
Mandatory for the following types of unit
FKECOD615 Only in conjunction with base cabinet and base frame
FKECOD621
FKECOD115
FKECOD121
FKECOD121-621 Only in conjunction with stacking kit
FKECOD115-621
FKECOD121-615
FKECOD115-615
FKECOD215 on castors
FKECOD221 on castors
Basic control setting
Basic setting Parameter
s
Standard
value
Adjustment
range
Explanation
Actual voltage 14 400 100 — 500V Set the local, mean voltage between the
line conductors.
Date/time yyyy - mm - dd Year - Month - Day
hh : mm Hour : Minute
Altitude 2 0—999 0—999 m Request the altitude above sea level from
the closest weather station. If the altitude
is unknown, set 0—999 m.
1000 m—1999
m
2000 m—2499
m
2500 m or higher
Volume of audible
signal
Medium Individual Sets the volume.
Temperature unit
setting
1 °C °C Celsius (°C)
°F Fahrenheit (°F)
Unit of volume 34 ml (ml) Millilitre (ml)
(fl.oz.) Fluid ounce (fl.oz.)
35 Imperial
(fl.oz.)
Imperial (fl.oz.) Imperial fluid ounce
U.S. (fl.oz.) U.S. fluid ounce
Water filter
maintenance
44 0 0 — 99900 l Water quantity up to the maintenance
message.
0 = No maintenance message
Network DHCP Network address
and DHCP
Select and set interface.
10000011175AINBEA

Description of the unit
16 Installation instructions
Basic setting Parameter
s
Standard
value
Adjustment
range
Explanation
Kitchen control
system
652 Disabled 0 = Disabled
1 = Active
Indicates whether the Kitchen
management system is being used.
659 Ethernet 0 = Ethernet
1 = Serial
Type of signal transmission (interface)
653 1188 0 — 65535 TCP port setting
654 254 0 — 254 Unit address
80% power 3 100 80 % Power can be limited to 80% (for special
applications).
100 %
Power optimisation
system
42 Off On If a power optimisation system is
connected, "On" must be selected for the
unit to heat.
Off
Settings parameters 1. Set parameters via the roller.
2. Tap the "Read" button to display the
set value.
3. Specify another value via the button
panel.
4. Press the "Write" button to save the
new value.
Basic control setting (Advanced)
Basic setting Parameter
s
Standard
value
Adjustment
range
Explanation
Generator operation 45 0 0 = No If a generator is used to supply electricity
1 = Yes
Vapour elimination 48 1 0 = Low Sets the vapour elimination level
1 = Normal
2 = High
Time format 675 0 0 = 24h Sets the 12h or 24h time format
1 = 12h
Format for cooking
program times
676 0 0 = hh:mm
1 = mm:ss
2 = Automatic
Display format for cooking program times
10000011175AINBEA

Transporting the unit
17Installation instructions
4 Transporting the unit
CAUTION
Risk of property damage and personnel injury from tipping
equipment
• Do not linger next to or behind raised equipment.
• Move raised equipment carefully.
CAUTION
Risk of property damage and personnel injury from tipping
unit
• Do not drive the unit with castors to the installation site on
the castors.
ðOnly move the unit to the installation site using a suitable
means of transport.
ATTENTION
Risk of physical damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the
unpacked unit.
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
10000011175AINBEA

Transporting the unit
18 Installation instructions
4.1 Transporting the unit to the installation site
Image: Lengthwise and crosswise transport on pallet
Use suitable transport means to move the unit to the installation
site.
4.2 Unpacking the unit
CAUTION
Risk of injury from sharp edges
• Wear protective gloves.
When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Remove the packaging material from the cooking zone
completely.
4. Clean the unit (See Operating instructions).
5. Enter the information from the nameplate into the Commissioning
report.
6. Enter the information from the nameplate into the Operating
instructions.
10000011175AINBEA

Setting up the unit
19Installation instructions
5 Setting up the unit
WARNING
Risk of burns from spraying hot fat
• Set up deep fat fryers outside the range of the hand shower.
WARNING
Danger of the unit tipping over on castors
If the unit is tilted on castors, it may tip over and seriously injure
you.
• Do not tip the unit on castors.
CAUTION
Risk of crushing from improper setup
• Protect the unit and work area during setup and alignment.
CAUTION
Risk of fire from failure to observe applicable regional fire
prevention regulations
• Observe applicable regional fire prevention regulations.
ATTENTION
Risk of physical damage from overheating of the unit
• Do not set up the unit close to heat sources.
ATTENTION
Property damage caused by overturning equipment during
extreme heeling of a vessel.
When installing on ships, it must be ensured that the device
cannot slip or tip due to the movements of the ship.
The different operating conditions of each ship must be taken
into account.
If necessary, the device must be additionally fixed to the wall or
ceiling.
Planning drawing
The planning drawing and additional documents are available on the
manufacturer's Internet page by entering the equipment number (see
Impressum).
10000011175AINBEA

Setting up the unit
20 Installation instructions
5.1 Maintaining minimum clearances
A
C
B
D
Image: Minimum clearances to walls, ceiling or units
A B C * D **
50 100 --- 50
All dimensions in mm
* Depending on the kitchen ventilation system and the material composition of the
ceiling
** Recommended for service work 500 mm
The following clearances from walls, ceilings or other equipment must
be maintained when setting up the unit:
•Left, right and rear at least 50 mm.
•For service work, 500 mm on the left is recommended.
•For parking the tray trolley, 800 mm on the left.
•Clearance from heat sources (baking oven), 500 mm on the left.
•Clearance to deep-fat fryers, at least one length of the hand
shower on the left and right.
510 mm
Image: Minimum distance to devices with high heat radiation
10000011175AINBEA